CN204955310U - A plastic mould structure for promoting product quality - Google Patents

A plastic mould structure for promoting product quality Download PDF

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Publication number
CN204955310U
CN204955310U CN201520700918.7U CN201520700918U CN204955310U CN 204955310 U CN204955310 U CN 204955310U CN 201520700918 U CN201520700918 U CN 201520700918U CN 204955310 U CN204955310 U CN 204955310U
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ejector plate
plate
core
mold
ejector
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曾庆援
李映强
杨勇
陈远财
葛承
尹鸿林
邓剑明
彭清连
邱盛平
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Union Optech Co Ltd
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Union Optech Co Ltd
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Abstract

本实用新型涉及一种用于提升产品质量的塑胶模具结构,包括模架,在所述模架内设有空腔,在所述模架上设有与所述空腔相通的开口,在所述空腔内设有能活动的第一顶针板和第二顶针板,在所述第二顶针板上设有中心型芯,所述中心型芯穿过所述第一顶针板和所述开口延伸至所述模架上表面,在所述第一顶针板上设有用于顶出所述中心型芯顶端模压产品的顶针,在所述第一顶针板和第二顶针板之间设有用于调整所述第一顶针板和第二顶针板位置的限位螺钉,在所述中心型芯上端外侧设有下模仁,在所述下模仁上方设有上模仁,本实用新型可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,大幅提升注塑产品质量。

The utility model relates to a plastic mold structure for improving product quality, comprising a mold base, a cavity is arranged inside the mold base, an opening communicating with the cavity is arranged on the mold base, and the A movable first ejector plate and a second ejector plate are arranged in the cavity, a central core is arranged on the second ejector plate, and the central core passes through the first ejector plate and the opening Extending to the upper surface of the mold base, the first ejector plate is provided with ejector pins for ejecting the molded product at the top of the central core, and between the first ejector plate and the second ejector plate is provided with The limit screw for adjusting the position of the first thimble plate and the second thimble plate is provided with a lower mold core outside the upper end of the center core, and an upper mold core is arranged above the lower mold core. The utility model can directly Clean and wipe the mold core on the injection molding machine to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, and greatly improve the quality of injection molding products.

Description

一种用于提升产品质量的塑胶模具结构A plastic mold structure for improving product quality

【技术领域】【Technical field】

本实用新型涉及一种用于提升产品质量的塑胶模具结构。The utility model relates to a plastic mold structure for improving product quality.

【背景技术】【Background technique】

模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具,简而言之,模具是用来成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成,它主要通过所成型材料物理状态的改变来实现物品外形的加工。Mold, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. In short, molds are tools used to shape objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the object through the change of the physical state of the formed material.

精密产品为了保证产品尺寸的稳定性模具上都要重点考虑模具的排气问题,为解决排气不良的办法是入子化做镶件,传统的镶件做法都是固定的,这种方法只能对应小批量生产,如需大批量生产时因塑胶注射成型过程中会产生瓦斯气体,此气体会堵塞住镶件间的排气缝隙,引起产品不良,因模芯镶件是固定不动的,直接在注塑机上不可能对它进行清洁,此时就只能下模并全部拆开进行清洁保养,装好模后再重新上机进行生产,如此反复操作就会大大降低生产效率。For precision products, in order to ensure the stability of the product size, the exhaust of the mold must be considered on the mold. The solution to the poor exhaust is to make inserts. The traditional inserts are fixed. This method only It can correspond to small batch production. If mass production is required, gas gas will be generated during the plastic injection molding process. This gas will block the exhaust gap between the inserts and cause defective products, because the core inserts are fixed. , It is impossible to clean it directly on the injection molding machine. At this time, the mold can only be lowered and completely disassembled for cleaning and maintenance. After the mold is installed, the machine will be restarted for production. Repeated operations will greatly reduce production efficiency.

如图5所示,不可活动模芯的用于提升产品质量的塑胶模具结构,开模后产品A在顶针21的作用下顶出脱离下模仁5,此结构生产了几百上千模后注塑过程中产生的瓦斯气体就会堵住中心型芯31与下模仁5中间的排气间隙,造成产品困气不良,此时就只能下机拆开模具进行清洗后再上机。As shown in Figure 5, the plastic mold structure of the non-movable core is used to improve product quality. After the mold is opened, the product A is ejected from the lower mold core 5 under the action of the thimble 21. This structure produces hundreds of thousands of molds. The gas gas produced in the injection molding process will block the exhaust gap between the central core 31 and the lower mold core 5, causing the product to be trapped and poor.

由于存在上述问题,有必要对其提出解决方案,本实用新型正是在这样的背景下作出的。Because there is above-mentioned problem, it is necessary to propose solution to it, and the utility model just makes under such background.

【实用新型内容】【Content of utility model】

本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种用于提升产品质量的塑胶模具结构,通过用于提升产品质量的塑胶模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量。The technical problem to be solved by the utility model is to provide a plastic mold structure for improving product quality in view of the above-mentioned deficiencies in the prior art. Through the improvement of the plastic mold structure for improving product quality, it can be directly used on the injection molding machine. The core part is cleaned and wiped to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, improve production efficiency, reduce costs, and greatly improve the quality of injection molding products.

为实现上述目的,本实用新型采用了下述技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种用于提升产品质量的塑胶模具结构,包括模架,在所述模架内设有空腔,在所述模架上设有与所述空腔相通的开口,在所述空腔内设有能活动的第一顶针板和第二顶针板,在所述第二顶针板上设有中心型芯,所述中心型芯穿过所述第一顶针板和所述开口延伸至所述模架上表面,在所述第一顶针板上设有用于顶出所述中心型芯顶端模压产品的顶针,在所述第一顶针板和第二顶针板之间设有用于调整所述第一顶针板和第二顶针板位置的限位螺钉,在所述中心型芯上端外侧设有下模仁,在所述下模仁上方设有上模仁。A plastic mold structure for improving product quality, comprising a mold base, a cavity is provided in the mold base, an opening communicating with the cavity is provided on the mold base, and in the cavity A movable first pin plate and a second pin plate are provided, and a central core is arranged on the second pin plate, and the central core passes through the first pin plate and the opening and extends to the On the upper surface of the mold frame, an ejector pin for ejecting the molded product at the top of the center core is provided on the first ejector plate, and an ejector pin for adjusting the first ejector plate and the second ejector plate is provided between the first ejector plate and the second ejector plate. A thimble plate and a limit screw at the position of the second thimble plate are provided with a lower mold core outside the upper end of the central core, and an upper mold core is provided above the lower mold core.

在如上所述模架内壁与所述第二顶针板之间设有弹簧。A spring is arranged between the inner wall of the above-mentioned mold base and the second ejector plate.

在如上所述模架内设有定位销,所述定位销穿过所述第一顶针板和第二顶针板。Positioning pins are arranged in the mold frame as described above, and the positioning pins pass through the first ejector plate and the second ejector plate.

如上所述第一顶针板和第二顶针板层叠设置,所述第一顶针板设在所述第二顶针板上方。As mentioned above, the first ejector plate and the second ejector plate are stacked, and the first ejector plate is arranged above the second ejector plate.

如上所述第一顶针板由2块层叠的板块通过第一紧固螺钉紧固而成,所述顶针固定设在下层板块上,所述第二顶针板由2块层叠的板块通过第二紧固螺钉紧固而成,所述中心型芯固定设在下层板块上。As mentioned above, the first thimble plate is formed by fastening two stacked plates through the first fastening screw, the thimble is fixed on the lower plate, and the second thimble plate is formed by two stacked plates through the second fastening screw. It is formed by fastening screws, and the central core is fixed on the lower plate.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1、本实用新型通过用于提升产品质量的塑胶模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量。1. Through the improvement of the structure of the plastic mold used to improve product quality, the utility model can directly clean and wipe the mold core part on the injection molding machine to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, improve production efficiency, and reduce costs. Significantly improve the quality of injection molding products.

2、本实用新型提供一种用于提升产品质量的塑胶模具结构,该用于提升产品质量的塑胶模具结构通过不同的行程设定,实现中心型芯的活动,当对中心型芯清洗保养完之后,重新设定注塑机的顶出行程,使其恢复生产状态,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量。2. The utility model provides a plastic mold structure for improving product quality. The plastic mold structure for improving product quality realizes the movement of the center core through different stroke settings. When the center core is cleaned and maintained After that, reset the ejection stroke of the injection molding machine to restore it to the production state, so that the second batch of production can be carried out again, and such repeated operations can greatly increase the output of the product.

3、本实用新型之中在所述模架内壁与所述第二顶针板之间设有弹簧,生产时,当模具开模后,注塑机顶棍顶在第一顶针板上,使第一顶针板向前运动,第二顶针板在弹簧的作用下保证不动,顶针随着第一顶针板向前运动,从而顶出所述中心型芯上模压成型的产品A,此时必须设定注塑机只顶出距离L,L的大小可根据实际进行设定,优选为5mm,设计巧妙,模压精确。3. In the utility model, a spring is provided between the inner wall of the mold base and the second ejector plate. During production, after the mold is opened, the ejector rod of the injection molding machine is pushed against the first ejector plate, so that the first ejector plate The thimble plate moves forward, the second thimble plate is kept stationary under the action of the spring, and the thimble moves forward with the first thimble plate, thereby ejecting the product A molded on the center core. At this time, it must be set The injection molding machine only pushes out the distance L, and the size of L can be set according to the actual situation, preferably 5mm, with ingenious design and precise molding.

4、本实用新型之中所述第一顶针板和第二顶针板层叠设置,所述第一顶针板设在所述第二顶针板上方,所述第一顶针板由2块层叠的板块通过第一紧固螺钉紧固而成,所述顶针固定设在下层板块上,所述第二顶针板由2块层叠的板块通过第二紧固螺钉紧固而成,所述中心型芯固定设在下层板块上,该设置便于对模具进行调整定位,便于操作。4. In the utility model, the first ejector plate and the second ejector plate are stacked, the first ejector plate is arranged above the second ejector plate, and the first ejector plate is passed by two stacked plates The first fastening screw is fastened, the thimble is fixed on the lower plate, the second thimble plate is formed by two stacked plates fastened by the second fastening screw, and the center core is fixed. On the lower plate, this setting is convenient for adjusting and positioning the mold, and it is easy to operate.

【附图说明】【Description of drawings】

图1为本实用新型的合模截面示意图。Fig. 1 is the cross-sectional schematic view of the mold clamping of the utility model.

图2为本实用新型开模、将产品顶出状态截面示意图。Fig. 2 is a schematic cross-sectional view of the utility model when the mold is opened and the product is pushed out.

图3为本实用新型、将产品及中心型芯顶出状态截面示意图。Fig. 3 is a schematic cross-sectional view of the state of pushing out the product and the center core of the present invention.

图4为图3的分解示意图。FIG. 4 is an exploded schematic diagram of FIG. 3 .

图5为现有技术用于提升产品质量的塑胶模具结构截面示意图。5 is a schematic cross-sectional view of a plastic mold structure used to improve product quality in the prior art.

【具体实施方式】【detailed description】

下面结合附图对本实用新型做进一步详细的描述。Below in conjunction with accompanying drawing, the utility model is described in further detail.

如图1至图4所示,一种用于提升产品质量的塑胶模具结构,包括模架1,在所述模架1内设有空腔10,在所述模架1上设有与所述空腔10相通的开口11,在所述空腔10内设有能或活动第一顶针板2和第二顶针板3,在所述第二顶针板3上设有中心型芯31,所述中心型芯31穿过所述第一顶针板2和所述开口11延伸至所述模架1上表面,在所述第一顶针板2上设有用于顶出所述中心型芯31顶端模压产品的顶针21,在所述第一顶针板2和第二顶针板3之间设有用于调整所述第一顶针板2和第二顶针板3位置的限位螺钉4,在所述中心型芯31上端外侧设有下模仁5,在所述下模仁5上方设有上模仁6,本实用新型通过用于提升产品质量的塑胶模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量,该用于提升产品质量的塑胶模具结构通过不同的行程设定,实现中心型芯的活动,当对中心型芯清洗保养完之后,重新设定注塑机的顶出行程,使其恢复生产状态,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量。As shown in Figures 1 to 4, a plastic mold structure for improving product quality includes a mold base 1, a cavity 10 is provided in the mold base 1, and the mold base 1 is provided with the mold base 1. The opening 11 communicating with the cavity 10 is provided with a movable first ejector plate 2 and a second ejector plate 3 in the cavity 10, and a central core 31 is provided on the second ejector plate 3, so The central core 31 extends to the upper surface of the formwork 1 through the first ejector plate 2 and the opening 11, and the first ejector plate 2 is provided with a top end for ejecting the central core 31. The thimble 21 of the molded product is provided with a stop screw 4 for adjusting the position of the first thimble plate 2 and the second thimble plate 3 between the first thimble plate 2 and the second thimble plate 3, and in the center The outer side of the upper end of the core 31 is provided with a lower mold core 5, and an upper mold core 6 is arranged above the lower mold core 5. The utility model can directly mold on the injection molding machine by improving the structure of the plastic mold used to improve product quality. The core part is cleaned and wiped to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, improve production efficiency, reduce costs, and greatly improve the quality of injection molding products. The plastic mold structure used to improve product quality realizes the center through different stroke settings. The movement of the core, after cleaning and maintaining the center core, reset the ejection stroke of the injection molding machine to restore it to the production state, so that the second batch of production can be carried out again, so repeated operations can be greatly improved increase product yield.

如图1、图2、图3、图4所示,在本实施例中,在所述模架1内壁与所述第二顶针板3之间设有弹簧7,生产时,当模具开模后,注塑机顶棍顶在第一顶针板2上,使第一顶针板2向前运动,第二顶针板3在弹簧7的作用下保证不动,顶针21随着第一顶针板2向前运动,从而顶出所述中心型芯31上模压成型的产品A,此时必须设定注塑机只顶出距离L,L的大小可根据实际进行设定,优选为5mm,设计巧妙,模压精确。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, in this embodiment, a spring 7 is arranged between the inner wall of the mold base 1 and the second ejector plate 3. During production, when the mold is opened Finally, the ejector stick of the injection molding machine is pushed against the first ejector plate 2, so that the first ejector plate 2 moves forward, and the second ejector plate 3 is kept still under the action of the spring 7, and the ejector pin 21 follows the direction of the first ejector plate 2. front movement, thereby ejecting the molded product A on the center core 31. At this time, the injection molding machine must be set to only eject the distance L. The size of L can be set according to the actual situation. It is preferably 5 mm. The design is clever and the molding accurate.

如图1、图2、图3、图4所示,在本实施例中,在所述模架1内设有定位销8,所述定位销8穿过所述第一顶针板2和第二顶针板3,该定位销8使得所述第一顶针板2和第二顶针板3沿着定位销8活动,便于行程的操控,便于控制模具的精度。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, in this embodiment, a positioning pin 8 is arranged inside the mold frame 1, and the positioning pin 8 passes through the first ejector plate 2 and the second ejector plate. Two ejector plates 3, the positioning pins 8 make the first ejector plate 2 and the second ejector plate 3 move along the positioning pins 8, which is convenient for controlling the stroke and controlling the precision of the mould.

如图1、图2、图3、图4所示,在本实施例中,所述第一顶针板2和第二顶针板3层叠设置,所述第一顶针板2设在所述第二顶针板3上方,该设置便于对模具进行调整定位,便于操作。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, in this embodiment, the first ejector plate 2 and the second ejector plate 3 are stacked, and the first ejector plate 2 is arranged on the second ejector plate. Above the thimble plate 3, this setting is convenient for adjusting and positioning the mould, and is convenient for operation.

如图1、图2、图3、图4所示,在本实施例中,所述第一顶针板2由2块层叠的板块通过第一紧固螺钉91紧固而成,所述顶针21固定设在下层板块上,所述第二顶针板3由2块层叠的板块通过第二紧固螺钉92紧固而成,所述中心型芯31固定设在下层板块上,本实用新型通过用于提升产品质量的塑胶模具结构改良使得可以直接在注塑机上对模芯部分进行清洁擦拭,保证排气畅通,减少下模清洁保养次数,提高生产效率,降低成本,大幅提升注塑产品质量。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, in this embodiment, the first thimble plate 2 is formed by fastening two stacked plates through first fastening screws 91, and the thimble 21 Fixed on the lower plate, the second thimble plate 3 is formed by fastening two stacked plates through the second fastening screw 92, and the central core 31 is fixed on the lower plate. The improvement of the plastic mold structure to improve product quality allows the mold core to be cleaned and wiped directly on the injection molding machine to ensure smooth exhaust, reduce the number of cleaning and maintenance of the lower mold, improve production efficiency, reduce costs, and greatly improve the quality of injection molding products.

如图1、图2、图3、图4所示,在本实施例中,当模具生产了几百上千模后注塑过程中产生的瓦斯气体就会堵住中心型芯31与下模仁5中间的排气间隙,造成产品困气不良,此时只需将注塑机的顶出行程设定为H,第二顶针板3在限位螺钉4的作用下带动得向前运动一段距离S,从而将中心型芯31顶出超过下模仁5的上表面,对中心型芯31进行清洗保养,清洗干净后重新将注塑机的顶出行程设定为L,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量,L优选为5mm,S优选为6mm,H的长度等于L与S的长度之和,优选为11mm,本实用新型提供一种用于提升产品质量的塑胶模具结构,该用于提升产品质量的塑胶模具结构通过不同的行程设定,实现中心型芯的活动,当对中心型芯清洗保养完之后,重新设定注塑机的顶出行程,使其恢复生产状态,这样就又可以进行第二批的生产,如此反复操作就能很大程度上提升产品的产量。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, in this embodiment, when the mold produces hundreds of thousands of molds, the gas gas generated during the injection molding process will block the central core 31 and the lower mold core. 5 The exhaust gap in the middle causes the product to be trapped. At this time, it is only necessary to set the ejection stroke of the injection molding machine to H, and the second ejector plate 3 is driven forward by a distance S under the action of the limit screw 4. , so that the center core 31 is ejected beyond the upper surface of the lower mold core 5, and the center core 31 is cleaned and maintained. After cleaning, the ejection stroke of the injection molding machine is set to L again, so that the second Batch production, such repeated operations can greatly improve the output of products, L is preferably 5mm, S is preferably 6mm, and the length of H is equal to the sum of the lengths of L and S, preferably 11mm. The utility model provides a The plastic mold structure used to improve product quality. The plastic mold structure used to improve product quality realizes the movement of the center core through different stroke settings. After the center core is cleaned and maintained, reset the injection molding machine. Push out the stroke to make it return to the production state, so that the second batch of production can be carried out again, and such repeated operations can greatly increase the output of the product.

Claims (5)

1.一种用于提升产品质量的塑胶模具结构,其特征在于:包括模架(1),在所述模架(1)内设有空腔(10),在所述模架(1)上设有与所述空腔(10)相通的开口(11),在所述空腔(10)内设有能活动的第一顶针板(2)和第二顶针板(3),在所述第二顶针板(3)上设有中心型芯(31),所述中心型芯(31)穿过所述第一顶针板(2)和所述开口(11)延伸至所述模架(1)上表面,在所述第一顶针板(2)上设有用于顶出所述中心型芯(31)顶端模压产品的顶针(21),在所述第一顶针板(2)和第二顶针板(3)之间设有用于调整所述第一顶针板(2)和第二顶针板(3)位置的限位螺钉(4),在所述中心型芯(31)上端外侧设有下模仁(5),在所述下模仁(5)上方设有上模仁(6)。1. A plastic mold structure for improving product quality, is characterized in that: comprise formwork (1), be provided with cavity (10) in described formwork (1), in described formwork (1) An opening (11) communicating with the cavity (10) is provided on the top, and a movable first thimble plate (2) and a second thimble plate (3) are arranged in the cavity (10). A center core (31) is provided on the second ejector plate (3), and the center core (31) extends to the formwork through the first ejector plate (2) and the opening (11) (1) upper surface, on the first ejector plate (2) is provided with a thimble (21) for ejecting the molded product at the top of the center core (31), on the first ejector plate (2) and A limit screw (4) for adjusting the position of the first ejector plate (2) and the second ejector plate (3) is arranged between the second ejector plates (3), outside the upper end of the center core (31) A lower mold core (5) is provided, and an upper mold core (6) is arranged above the lower mold core (5). 2.根据权利要求1所述的用于提升产品质量的塑胶模具结构,其特征在于:在所述模架(1)内壁与所述第二顶针板(3)之间设有弹簧(7)。2. The plastic mold structure for improving product quality according to claim 1, characterized in that: a spring (7) is provided between the inner wall of the mold frame (1) and the second ejector plate (3) . 3.根据权利要求1或2所述的用于提升产品质量的塑胶模具结构,其特征在于:在所述模架(1)内设有定位销(8),所述定位销(8)穿过所述第一顶针板(2)和第二顶针板(3)。3. The plastic mold structure for improving product quality according to claim 1 or 2, characterized in that: positioning pins (8) are provided in the mold base (1), and the positioning pins (8) pass through Pass through the first ejector plate (2) and the second ejector plate (3). 4.根据权利要求3所述的用于提升产品质量的塑胶模具结构,其特征在于:所述第一顶针板(2)和第二顶针板(3)层叠设置,所述第一顶针板(2)设在所述第二顶针板(3)上方。4. The plastic mold structure for improving product quality according to claim 3, characterized in that: the first ejector plate (2) and the second ejector plate (3) are stacked, and the first ejector plate ( 2) Set above the second ejector plate (3). 5.根据权利要求4所述的用于提升产品质量的塑胶模具结构,其特征在于:所述第一顶针板(2)由2块层叠的板块通过第一紧固螺钉(91)紧固而成,所述顶针(21)固定设在下层板块上,所述第二顶针板(3)由2块层叠的板块通过第二紧固螺钉(92)紧固而成,所述中心型芯(31)固定设在下层板块上。5. The plastic mold structure for improving product quality according to claim 4, characterized in that: said first ejector plate (2) is fastened by two stacked plates through first fastening screws (91). The thimble (21) is fixed on the lower plate, the second thimble plate (3) is formed by fastening two stacked plates through the second fastening screw (92), and the central core ( 31) be fixedly arranged on the lower plate.
CN201520700918.7U 2015-09-11 2015-09-11 A plastic mould structure for promoting product quality Expired - Lifetime CN204955310U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116394434A (en) * 2023-04-11 2023-07-07 立讯智造科技(常熟)有限公司 mold

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116394434A (en) * 2023-04-11 2023-07-07 立讯智造科技(常熟)有限公司 mold

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