CN205969748U - Integrative mould of five metals plastic - Google Patents
Integrative mould of five metals plastic Download PDFInfo
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- CN205969748U CN205969748U CN201620784934.3U CN201620784934U CN205969748U CN 205969748 U CN205969748 U CN 205969748U CN 201620784934 U CN201620784934 U CN 201620784934U CN 205969748 U CN205969748 U CN 205969748U
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- 239000004033 plastic Substances 0.000 title claims abstract description 60
- 239000002184 metal Substances 0.000 title claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 17
- 150000002739 metals Chemical class 0.000 title abstract 3
- 238000002347 injection Methods 0.000 claims abstract description 13
- 239000007924 injection Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000010354 integration Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 239000010814 metallic waste Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
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- Moulds, Cores, Or Mandrels (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及模具技术领域,特指一种五金塑胶一体模具。The utility model relates to the technical field of moulds, in particular to a metal-plastic integrated mould.
背景技术Background technique
五金件注塑包胶一般采用的工序是:先将五金件采用冲压模具冲压成型,然后将冲压后的五金件放入注塑模具中,完成注塑包胶的过程。该过程一般需要制造两套模具,分别是五金冲压模具和塑胶注塑模具,针对上述两套模具的生产过程,还需要投入不同的人力进行生产操作,不仅模具制造成本较高,而且耗费较多的人力资源,生产效率较低。The general process of plastic encapsulation of hardware parts is: first, the hardware parts are stamped and formed by stamping dies, and then the stamped hardware parts are put into the injection mold to complete the process of plastic encapsulation. This process generally requires the manufacture of two sets of molds, which are metal stamping molds and plastic injection molds. For the production process of the above two sets of molds, different manpower is required for production operations. Not only the mold manufacturing cost is high, but also consumes more. Human resources, production efficiency is low.
发明内容Contents of the invention
本实用新型的目的在于针对现有技术的不足提供一种五金塑胶一体模具,提高生产效率,降低模具制造成本,节省用人成本。The purpose of the utility model is to provide a metal-plastic integrated mold to improve production efficiency, reduce mold manufacturing costs and save labor costs.
为实现上述目的,本实用新型的一种五金塑胶一体模具,包括相互连接的上模和下模,所述下模设置有下模座,所述下模座设置有用于冲压五金件的第一五金下模芯,所述下模座滑动连接有下模滑块,所述下模滑块设置有用于与第一五金下模芯配合冲压五金件的第二五金下模芯,所述下模滑块设置有用于与第一五金下模芯配合包胶注塑五金件的塑胶下模芯,所述下模滑块连接有下模驱动机构,所述下模驱动机构驱动下模滑块的第二五金下模芯、塑胶下模芯轮流与第一五金下模芯配对;所述上模设置有上模座,所述上模座滑动连接有上模滑块,所述上模滑块设置有用于与第一五金下模芯、第二五金下模芯配合冲压五金件的五金上模芯,所述上模滑块设置有用于与塑胶下模芯配合包胶五金件的塑胶上模芯,所述塑胶上模芯与模具主流道连通,所述上模滑块连接有上模驱动机构。In order to achieve the above object, a metal-plastic integrated mold of the present utility model includes an upper mold and a lower mold connected to each other, the lower mold is provided with a lower mold base, and the lower mold base is provided with a first The lower mold core of hardware, the lower mold base is slidably connected with the slider of the lower mold, and the slider of the lower mold is provided with the second lower mold core of hardware for cooperating with the first hardware lower mold core to stamp hardware, and the lower mold The slider is provided with a plastic lower mold core for cooperating with the first metal lower mold core to cover plastic injection hardware, and the lower mold slider is connected with a lower mold driving mechanism, and the lower mold driving mechanism drives the first The second hardware lower mold core and the plastic lower mold core are paired with the first hardware lower mold core in turn; the upper mold is provided with an upper mold base, and the upper mold base is slidably connected with an upper mold slider, and the upper mold slider is set There is a metal upper mold core used to cooperate with the first hardware lower mold core and the second hardware lower mold core to stamp hardware, and the upper mold slider is provided with a plastic upper mold core for cooperating with the plastic lower mold core and the rubber-coated hardware , the plastic upper mold core communicates with the mold main channel, and the upper mold slider is connected with an upper mold driving mechanism.
作为优选,所述下模滑块设置有用于卡住五金板料的卡槽。Preferably, the slider of the lower mold is provided with a slot for clamping the hardware sheet.
作为优选,所述第一五金下模芯与下模座之间设置有第一弹性复位元件;所述第一五金下模芯内部设置有第一活动镶件,所述第一活动镶件内部设置有第二弹性复位元件;所述第二五金下模芯的内部设置有第二活动镶件,所述第二活动镶件内部设置有第三弹性复位元件。As a preference, a first elastic reset element is arranged between the first hardware lower mold core and the lower mold base; a first movable insert is arranged inside the first hardware lower mold core, and the inside of the first movable insert A second elastic reset element is provided; a second movable insert is arranged inside the second hardware lower mold core, and a third elastic reset element is arranged inside the second movable insert.
作为优选,所述第一活动镶件内部设置有用于顶出物料的顶针。Preferably, an ejector pin for ejecting materials is arranged inside the first movable insert.
作为优选,所述第一活动镶件内部设置有用于五金件冲孔落料的落料孔。Preferably, a blanking hole for punching and blanking of hardware is provided inside the first movable insert.
作为优选,所述弹性复位元件为复位弹簧。Preferably, the elastic return element is a return spring.
作为优选,所述下模驱动机构、上模驱动机构均为液压油缸。As a preference, both the driving mechanism of the lower mold and the driving mechanism of the upper mold are hydraulic cylinders.
本实用新型的有益效果:本实用新型的一种五金塑胶一体模具,在上模和下模开模时,将五金板料放置于第二五金下模芯上,下模驱动机构、上模驱动机构分别拉动下模滑块、上模滑块,使第二五金下模芯与第一五金下模芯配对,即五金板料位于第二五金下模芯与第一五金下模芯上方,且五金上模芯对齐五金下模芯,上模和下模第一次合模后,五金上模芯与五金下模芯对五金板料冲切形成五金件;上模和下模开模,下模驱动机构、上模驱动机构分别推动下模滑块、上模滑块,下模滑块将冲压后的五金废料带出,与此同时,塑胶下模芯与第一五金下模芯配对,塑胶上模芯与塑胶下模芯对齐,上模和下模第二次合模,塑胶上模芯与塑胶下模芯形成注塑腔,注射机的塑胶原料通过主流道注射进注塑腔,塑胶原料冷却后开模,可取出包胶后的五金件,同时将五金废料取出并放进新的五金板料,进入下一动作循环,本五金塑胶一体模具,使五金模具与注塑模具实现一体化,提高生产效率,降低模具制造成本,节省用人成本。Beneficial effects of the utility model: a metal-plastic integrated mold of the utility model, when the upper mold and the lower mold are opened, the metal sheet material is placed on the second hardware lower mold core, and the lower mold driving mechanism and the upper mold drive The mechanism pulls the lower mold slider and the upper mold slider respectively, so that the second hardware lower mold core is matched with the first hardware lower mold core, that is, the hardware sheet is located above the second hardware lower mold core and the first hardware lower mold core, and The metal upper mold core is aligned with the hardware lower mold core. After the upper mold and the lower mold are closed for the first time, the hardware upper mold core and the hardware lower mold core punch the metal sheet to form hardware; the upper mold and the lower mold are opened, and the lower mold The mold driving mechanism and the upper mold driving mechanism push the lower mold slider and the upper mold slider respectively, and the lower mold slider takes out the metal waste after stamping. At the same time, the plastic lower mold core is paired with the first hardware lower mold core. The plastic upper mold core is aligned with the plastic lower mold core, and the upper mold and the lower mold are closed for the second time. The plastic upper mold core and the plastic lower mold core form an injection cavity. The plastic raw materials of the injection machine are injected into the injection cavity through the main flow channel. The plastic raw materials After cooling, the mold is opened, and the hardware after the rubber coating can be taken out. At the same time, the hardware waste is taken out and put into a new hardware sheet, and enters the next action cycle. This hardware and plastic integrated mold integrates the hardware mold and the injection mold. Improve production efficiency, reduce mold manufacturing costs, and save labor costs.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型下模的立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of the lower die of the present invention.
图3为本实用新型上模的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the upper mold of the present invention.
图4为本实用新型第一五金下模芯、第二五金下模芯和塑胶下模芯的立体结构示意图。Fig. 4 is a three-dimensional structure diagram of the first hardware lower mold core, the second hardware lower mold core and the plastic lower mold core of the present invention.
图5为本实用新型五金件包胶后的立体结构示意图。Fig. 5 is a three-dimensional structural schematic diagram of the hardware parts of the present invention after encapsulation.
附图标记包括:Reference signs include:
1—下模 11—下模座 12—第一五金下模芯 121—第一活动镶件 13—下模滑块 131—卡槽 14—第二五金下模芯 141—第二活动镶件 15—塑胶下模芯 16—下模驱动机构 2—上模 21—上模座 22—上模滑块 23—五金上模芯 24—塑胶上模芯 25—上模驱动机构 3—模具主流道 4—顶针 5—落料孔 6—五金件 7—包胶件。1—Lower mold 11—Lower mold base 12—First hardware lower mold core 121—First movable insert 13—Lower mold slider 131—Slot 14—Second hardware lower mold core 141—Second movable insert 15 — Plastic lower mold core 16 — Lower mold driving mechanism 2 — Upper mold 21 — Upper mold base 22 — Upper mold slider 23 — Metal upper mold core 24 — Plastic upper mold core 25 — Upper mold driving mechanism 3 — Mold main channel 4 —Ejector 5—Blanking hole 6—Hardware 7—Packaging parts.
具体实施方式detailed description
以下结合附图对本实用新型进行详细的描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
如图1至图5所示,本实用新型的一种五金塑胶一体模具,包括相互连接的上模2和下模1,所述下模1设置有下模座11,所述下模座11设置有用于冲压五金件6的第一五金下模芯12,所述下模座11滑动连接有下模滑块13,所述下模滑块13设置有用于与第一五金下模芯12配合冲压五金件6的第二五金下模芯14,所述下模滑块13设置有用于与第一五金下模芯12配合包胶注塑五金件6的塑胶下模芯15,所述下模滑块13连接有下模驱动机构16,所述下模驱动机构16驱动下模滑块13的第二五金下模芯14、塑胶下模芯15轮流与第一五金下模芯12配对;所述上模2设置有上模座21,所述上模座21滑动连接有上模滑块22,所述上模滑块22设置有用于与第一五金下模芯12、第二五金下模芯14配合冲压五金件6的五金上模芯23,所述上模滑块22设置有用于与塑胶下模芯15配合包胶五金件6的塑胶上模芯24,所述塑胶上模芯24与模具主流道3连通,所述上模滑块22连接有上模驱动机构25。As shown in Figures 1 to 5, a metal-plastic integrated mold of the present utility model includes an upper mold 2 and a lower mold 1 connected to each other, the lower mold 1 is provided with a lower mold base 11, and the lower mold base 11 A first hardware lower mold core 12 for stamping hardware 6 is provided, and the lower mold base 11 is slidably connected with a lower mold slider 13, and the lower mold slider 13 is provided with a mold for cooperating with the first hardware lower mold core 12 The second hardware lower mold core 14 of the stamping hardware 6, the lower mold slider 13 is provided with a plastic lower mold core 15 for cooperating with the first hardware lower mold core 12 to cover the plastic injection hardware 6, and the lower mold slides Block 13 is connected with lower mold driving mechanism 16, and described lower mold driving mechanism 16 drives the second hardware lower mold core 14 of lower mold slider 13, and the plastic lower mold core 15 is paired with the first hardware lower mold core 12 in turn; Upper mold 2 is provided with upper mold base 21, and described upper mold base 21 is slidably connected with upper mold slider 22, and described upper mold slider 22 is provided with the lower mold core 12 for the first hardware, the second hardware lower mold core. 14 is matched with the metal upper mold core 23 of the stamping hardware 6, and the upper mold slider 22 is provided with a plastic upper mold core 24 for cooperating with the plastic lower mold core 15 for the rubberized hardware 6, and the plastic upper mold core 24 and The mold main channel 3 is connected, and the upper mold slider 22 is connected with an upper mold driving mechanism 25 .
在上模2和下模1开模时,将五金板料放置于第二五金下模芯14上,下模驱动机构16、上模驱动机构25分别拉动下模滑块13、上模滑块22,使第二五金下模芯14与第一五金下模芯12配对,即五金板料位于第二五金下模芯14与第一五金下模芯12上方,且五金上模芯23对齐五金下模1芯,上模2和下模1第一次合模后,五金上模芯23与五金下模1芯对五金板料冲切形成五金件6;上模2和下模1开模,下模驱动机构16、上模驱动机构25分别推动下模滑块13、上模滑块22,下模滑块13将冲压后的五金废料带出,与此同时,塑胶下模芯15与第一五金下模芯12配对,塑胶上模芯24与塑胶下模芯15对齐,上模2和下模1第二次合模,塑胶上模芯24与塑胶下模芯15形成注塑腔,注射机的塑胶原料通过主流道注射进注塑腔,塑胶原料冷却后开模,可取出包胶后的五金件6(包括五金件6和包胶件7),同时将五金废料取出并放进新的五金板料,进入下一动作循环,本五金塑胶一体模具,使五金模具与注塑模具实现一体化,提高生产效率,降低模具制造成本,节省用人成本。When the upper mold 2 and the lower mold 1 are opened, the hardware sheet is placed on the second hardware lower mold core 14, and the lower mold driving mechanism 16 and the upper mold driving mechanism 25 respectively pull the lower mold slider 13 and the upper mold slider 22. Match the second hardware lower mold core 14 with the first hardware lower mold core 12, that is, the hardware sheet is located above the second hardware lower mold core 14 and the first hardware lower mold core 12, and the hardware upper mold core 23 is aligned with the hardware Lower mold 1 core, upper mold 2 and lower mold 1 are closed for the first time, hardware upper mold core 23 and hardware lower mold 1 core punch the metal sheet to form hardware 6; upper mold 2 and lower mold 1 are opened , the lower mold driving mechanism 16 and the upper mold driving mechanism 25 respectively promote the lower mold slider 13 and the upper mold slider 22, and the lower mold slider 13 takes out the metal waste after stamping. At the same time, the plastic lower mold core 15 and the The first hardware lower mold core 12 is paired, the plastic upper mold core 24 is aligned with the plastic lower mold core 15, the upper mold 2 and the lower mold 1 are molded for the second time, the plastic upper mold core 24 and the plastic lower mold core 15 form an injection molding cavity, The plastic raw material of the injection machine is injected into the injection cavity through the main flow channel. After the plastic raw material is cooled, the mold is opened, and the coated hardware 6 (including the hardware 6 and the plastic coated part 7) can be taken out. At the same time, the hardware waste is taken out and put into the new The hardware sheet material enters the next action cycle. This hardware and plastic integrated mold integrates the hardware mold and the injection mold, improves production efficiency, reduces mold manufacturing costs, and saves labor costs.
作为优选,本实施例的下模滑块13设置有用于卡住五金板料的卡槽131。五金板料直接安装于卡槽131,使五金板料的进料与出料更为稳固。Preferably, the lower die slider 13 of this embodiment is provided with a clamping groove 131 for clamping the hardware sheet. The hardware sheet is directly installed in the slot 131, so that the feeding and discharging of the hardware sheet is more stable.
具体地,如图4所示,本实施例的第一五金下模芯12与下模座11之间设置有第一弹性复位元件;所述第一五金下模芯12内部设置有第一活动镶件121,所述第一活动镶件121内部设置有第二弹性复位元件;所述第二五金下模芯14的内部设置有第二活动镶件141,所述第二活动镶件141内部设置有第三弹性复位元件。上模2和下模1合模冲压五金件6时,五金上模芯23下压五金下模1芯,第一五金下模芯12、第一活动镶件121和第二活动镶件141被下压,其对应的弹性复位元件发生变形,五金件6被冲切下来,上模2和下模1开模后,第一五金下模芯12、第一活动镶件121和第二活动镶件141分别复位,带动冲压五金件6回弹,第一五金下模芯12的复位使冲压后五金废料位于分型面,第一活动镶件121和第二活动镶件141的复位使冲压后的五金件6高于下模滑块13表面,当下模驱动机构16推动下模滑块13滑动时,使五金件6不至于对下模滑块13造成干涉,五金废料滑出后,五金件6依然停留在模具内,也便于下模滑块13滑出。Specifically, as shown in Figure 4, a first elastic reset element is provided between the first hardware lower mold core 12 and the lower mold base 11 of this embodiment; The insert 121, the inside of the first movable insert 121 is provided with a second elastic reset element; the inside of the second hardware lower mold core 14 is provided with a second movable insert 141, and the inside of the second movable insert 141 A third elastic reset element is provided. When the upper mold 2 and the lower mold 1 are clamped to stamp the hardware 6, the upper metal mold core 23 presses the hardware lower mold 1 core, and the first hardware lower mold core 12, the first movable insert 121 and the second movable insert 141 are pressed Press down, and the corresponding elastic reset element is deformed, and the hardware 6 is punched off. After the upper mold 2 and the lower mold 1 are opened, the first hardware lower mold core 12, the first movable insert 121 and the second movable insert The parts 141 are respectively reset, driving the stamping hardware 6 to rebound, the reset of the first metal lower mold core 12 makes the metal waste after stamping be located on the parting surface, and the reset of the first movable insert 121 and the second movable insert 141 makes the punched The hardware 6 is higher than the surface of the lower mold slider 13. When the lower mold driving mechanism 16 pushes the lower mold slider 13 to slide, the hardware 6 will not interfere with the lower mold slider 13. After the metal waste slides out, the hardware 6 still stays in the mould, is also convenient to slide block 13 of lower mold and slides out.
本实施例的第一活动镶件121内部设置有用于顶出物料的顶针4。五金件6注塑包胶后,顶针4向上运动将该五金件6顶出。In this embodiment, the first movable insert 121 is provided with an ejector pin 4 for ejecting materials. After the metal part 6 is injected with rubber, the thimble 4 moves upward to push out the hardware part 6 .
本实施例的第一活动镶件121内部设置有用于五金件6冲孔落料的落料孔5。当五金件6需要冲孔时,落料孔5便于冲孔落料。In this embodiment, the first movable insert 121 is provided with a blanking hole 5 for punching and blanking the hardware 6 . When the hardware 6 needs to be punched, the blanking hole 5 is convenient for punching and blanking.
作为优选,本实施例的弹性复位元件为复位弹簧。本实施例的下模驱动机构16、上模驱动机构25均为液压油缸。Preferably, the elastic return element in this embodiment is a return spring. The lower mold driving mechanism 16 and the upper mold driving mechanism 25 of the present embodiment are all hydraulic cylinders.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
Claims (7)
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| CN201620784934.3U CN205969748U (en) | 2016-07-25 | 2016-07-25 | Integrative mould of five metals plastic |
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| CN201620784934.3U CN205969748U (en) | 2016-07-25 | 2016-07-25 | Integrative mould of five metals plastic |
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| CN205969748U true CN205969748U (en) | 2017-02-22 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042288A (en) * | 2016-07-25 | 2016-10-26 | 东莞市锐嘉精密机械制造有限公司 | A metal and plastic integrated mold |
| WO2019237635A1 (en) * | 2018-06-13 | 2019-12-19 | 惠州至精精密技术有限公司 | Mold for use in producing burrless metal piece, metal piece adhesive injection method based on tilted top mold, and metal piece adhesive injection method based on round top-type packaging silicone |
-
2016
- 2016-07-25 CN CN201620784934.3U patent/CN205969748U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106042288A (en) * | 2016-07-25 | 2016-10-26 | 东莞市锐嘉精密机械制造有限公司 | A metal and plastic integrated mold |
| WO2019237635A1 (en) * | 2018-06-13 | 2019-12-19 | 惠州至精精密技术有限公司 | Mold for use in producing burrless metal piece, metal piece adhesive injection method based on tilted top mold, and metal piece adhesive injection method based on round top-type packaging silicone |
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