CN215666358U - High-speed steel-aluminum strip rewinding machine for optical cable production - Google Patents
High-speed steel-aluminum strip rewinding machine for optical cable production Download PDFInfo
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- CN215666358U CN215666358U CN202122023804.1U CN202122023804U CN215666358U CN 215666358 U CN215666358 U CN 215666358U CN 202122023804 U CN202122023804 U CN 202122023804U CN 215666358 U CN215666358 U CN 215666358U
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Abstract
The utility model discloses a high-speed steel-aluminum strip rewinder for optical cable production, which comprises a double-station steel-aluminum strip paying-off machine, a first guiding device, a broken strip monitoring device, a pneumatic clamping device, a steel strip traction loop all-in-one machine, a second guiding device, a steel-aluminum strip winding and unwinding machine, a steel-aluminum strip electric welding machine, an electric control box and a tool frame, wherein the double-station steel-aluminum strip paying-off machine, the first guiding device, the broken strip monitoring device, the pneumatic clamping device, the steel strip traction loop all-in-one machine, the second guiding device, the steel-aluminum strip winding and unwinding machine, the steel-aluminum strip electric welding machine, the electric control box and the tool frame are of a separated combined structure, the high-speed steel-aluminum strip rewinder for optical cable production automatically rewinds two strands of steel-aluminum strips, greatly improves the production efficiency, saves the labor cost, monitors broken strips, performs electric welding strips after clamping once broken strips occur, the connected strips are more easily controlled, the traction steel aluminum strip moves at a high speed, the rewinding speed is high, and the efficiency is high.
Description
Technical Field
The utility model relates to the field of optical cable production, in particular to a high-speed steel-aluminum strip rewinding machine for optical cable production.
Background
The development of modern network technology is not independent of the development of information technology, the optical communication technology has an extremely important role as an important support platform of the information technology, and from the development trend of modern communication, optical cable communication also becomes the mainstream of future communication development. In the production process of the optical cable, the steel-aluminum strip of the optical cable is discharged from the tape reel through the rewinding machine, whether the steel-aluminum strip is broken or not is manually detected, the strip is connected at the broken position, rewinding is performed, and then the steel-aluminum strip is used for subsequent optical cable production work, so that the unqualified rate of optical cable production caused by the broken strip of the steel-aluminum strip is prevented from being increased, and the production efficiency and the product quality of the optical cable are improved. The rewinding operation consumes a lot of labor, the working efficiency is low, omission easily occurs, the splicing quality cannot be controlled, and the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a high-speed steel-aluminum strip rewinding machine for producing optical cables, which aims to solve the problems of high labor consumption, low working efficiency, easiness in omission, incapability of controlling the splicing quality and high cost in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a high-speed steel-aluminum strip rewinding machine for optical cable production comprises a double-station steel-aluminum strip discharging machine, a first guiding device, a broken strip monitoring device, a pneumatic clamping device, a steel strip traction loop all-in-one machine, a second guiding device, a steel-aluminum strip winding and unwinding machine, a steel-aluminum thin strip electric welding machine, an electric cabinet and a tool rest, wherein the double-station steel-aluminum strip discharging machine, the first guiding device, the broken strip monitoring device, the pneumatic clamping device, the steel strip traction loop all-in-one machine, the second guiding device, the steel-aluminum strip winding and unwinding machine, the steel-aluminum thin strip electric welding machine, the electric cabinet and the tool rest are of a separated combined structure, the double-station steel-aluminum strip discharging machine, the first guiding device, the broken strip monitoring device, the steel-aluminum thin strip electric welding machine, the pneumatic clamping device, the steel strip traction loop all-in-one machine, the second guiding device and the steel-aluminum strip winding and unwinding machine are sequentially arranged from left to right, and the tool rest is positioned on the first guiding device, the second guiding device, the belt pulling device, the second guiding device, the electric cabinet is positioned on the first guiding device, and the second guiding device is positioned on the second guiding device, and the work rest is positioned on the work rest, and the work rest is positioned on the work rest, and the work bench work is positioned on the work bench work is positioned on the work bench work is positioned on the work bench work is positioned on the work bench work is positioned on the, The device comprises a broken belt monitoring device, an electric welding machine for the steel-aluminum thin belt, a pneumatic belt clamping device, a steel belt traction loop all-in-one machine, a second guiding device and the side surface of the steel-aluminum belt take-up and discharge machine, wherein the electric cabinet is positioned below the tool frame.
As a preferred technical solution of the present invention, the first guiding device includes a first bracket and two guiding rods, the top of the first bracket is fixedly connected with the two guiding rods, a gap is provided between the two guiding rods, the second guiding device includes a second bracket and a guiding wheel, and the top of the second bracket is provided with the guiding wheel.
As a preferred technical scheme, the double-station steel-aluminum strip discharging machine comprises a machine frame, a machine base, two steel-aluminum strip storage loop sleeves, a disc tool and a steel strip bogie, wherein the machine frame is arranged on the outer side of the machine base, the steel-aluminum strip storage loop sleeves are mounted on two sides of the top end of the machine base, the two steel-aluminum strip storage loop sleeves are connected with the disc tool, and the steel strip bogie positioned between the two steel-aluminum strip storage loop sleeves is fixedly arranged in the middle of the top end of the machine base.
As a preferred technical scheme, the pneumatic entrainment device comprises a third support, a clamp and an air cylinder, the clamp and the air cylinder are fixedly arranged at the top of the third support, the air cylinder is positioned below the clamp, and an entrainment plate which is opposite to the clamp is fixedly connected to the output end of the air cylinder.
As a preferable technical scheme of the utility model, the broken belt monitoring device comprises a fourth support and a Hall sensor, and the Hall sensor is fixedly installed at the top of the fourth support.
As a preferred technical scheme, the steel belt traction loop all-in-one machine comprises a case, a belt wheel type tractor and a take-up loop, wherein the belt wheel type tractor and the take-up loop are fixedly mounted on two sides of the inside of the case respectively.
Compared with the prior art, the utility model has the beneficial effects that: the rewinding work of two strands of steel-aluminum strips is automatically carried out, operators are reduced, the production efficiency is greatly improved, the labor cost is saved, the strip breakage monitoring is constantly carried out, omission is avoided, in case of strip breakage, the electric welding strip is carried after the strip breakage is carried, the strip connecting quality is easier to control, the cost is more saved, the steel-aluminum strip high-speed movement is dragged through the steel strip traction loop all-in-one machine, the rewinding speed is high, and the efficiency is high.
Drawings
FIG. 1 is a side view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a top view of the double station steel aluminum strip pay-off of the present invention;
FIG. 4 is a schematic view of a first guiding device according to the present invention;
fig. 5 is a schematic diagram of the internal structure of the steel belt traction loop all-in-one machine.
In the figure: 1. a double-station steel aluminum strip discharging machine; 11. a machine frame; 12. a machine base; 13. a steel-aluminum strip storage loop; 14. a steel strip bogie; 2. a first guide means; 21. a first bracket; 22. a guide bar; 3. a belt breakage monitoring device; 4. a pneumatic entrainment device; 5. a steel belt traction looping all-in-one machine; 51. a chassis; 52. a belt-type tractor; 53. taking-up loop; 6. a second guide means; 7. a steel-aluminum belt winding and discharging machine; 8. a steel-aluminum thin strip electric welding machine; 9. an electric cabinet; 10. and (7) a tool frame.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-5, the utility model provides a high-speed steel-aluminum strip rewinding machine for producing optical cables, which comprises a double-station steel-aluminum strip paying-off machine 1, a first guiding device 2, a broken strip monitoring device 3, a pneumatic entrainment device 4, a steel strip traction loop all-in-one machine 5, a second guiding device 6, a steel-aluminum strip winding and unwinding machine 7, a steel-aluminum thin strip electric welding machine 8, an electric cabinet 9 and a tool rest 10, wherein the double-station steel-aluminum strip paying-off machine 1, the first guiding device 2, the broken strip monitoring device 3, the pneumatic entrainment device 4, the steel strip traction loop all-in-one machine 5, the second guiding device 6, the steel-aluminum strip winding and unwinding machine 7, the steel-aluminum thin strip electric welding machine 8, the electric cabinet 9 and the tool rest 10 are of a separated combined structure, and the double-station steel-aluminum strip paying-off machine 1, the first guiding device 2, the broken strip monitoring device 3, the steel-aluminum thin strip electric welding machine 8, the pneumatic entrainment device 4, the steel strip traction loop all-in-one machine 5, the steel strip traction loop all-in-one machine, The second guiding device 6 and the steel-aluminum strip collecting and discharging machine 7 are sequentially arranged from left to right, a tool frame 10 is positioned on the side surface of the first guiding device 2, a broken strip monitoring device 3, a steel-aluminum thin strip electric welding machine 8, a pneumatic clamping device 4, a steel strip traction loop all-in-one machine 5, the second guiding device 6 and the steel-aluminum strip collecting and discharging machine 7, an electric cabinet 9 is positioned below the tool frame 10, a double-station steel-aluminum strip discharging machine 1 discharges two steel-aluminum strips, then the steel strip traction loop all-in-one machine 5 draws the steel strip to drive the steel-aluminum strips to move at high speed, the steel-aluminum strips enter the broken strip monitoring device 3 through the guidance of the first guiding device 2, then the passing steel-aluminum strips are monitored through the broken strip monitoring device 3, when the broken strips are detected, the electric welding operation is completed and is carried out clamping through the pneumatic clamping device 4 to fix the steel-aluminum strips, and the electric welding operation is carried out on the steel-aluminum thin strip electric welding machine 8 to carry out strip connection, and then the steel aluminum strip is collected into the strip collecting and arranging machine 7 after being guided by the second guiding device 6, and the rewinding is completed.
Preferably, the first guiding device 2 comprises a first support 21 and two guiding rods 22, the two guiding rods 22 are fixedly connected to the top of the first support 21, a gap is formed between the two guiding rods 22, the second guiding device 6 comprises a second support and a guiding wheel, the guiding wheel is installed at the top of the second support, and the steel-aluminum belt penetrates through the gap formed between the two guiding rods 22 to achieve the guiding function.
Preferably, the double-station steel-aluminum strip discharging machine 1 comprises a machine frame 11, a machine base 12, two steel-aluminum strip storage loop 13, a disc and a steel strip bogie 14, the machine frame 11 is arranged on the outer side of the machine base 12, the steel-aluminum strip storage loop 13 is installed on each of two sides of the top end of the machine base 12, the two steel-aluminum strip storage loop 13 are connected with the disc, the steel strip bogie 14 located between the two steel-aluminum strip storage loop 13 is fixedly arranged in the middle of the top end of the machine base 12, the steel-aluminum strips are wound on the two steel-aluminum strip storage loop 13 and are discharged, the steel-aluminum strips on the steel-aluminum strip storage loop 13 far away from the first guiding device 2 penetrate through the steel strip bogie 14, and the steel-aluminum strips discharged by the two steel-aluminum strip storage loop 13 are prevented from being wound together.
Preferably, the pneumatic belt clamping device 4 comprises a third support, a clamp and a cylinder, the clamp and the cylinder are fixedly arranged at the top of the third support, the cylinder is located below the clamp, the output end of the cylinder is fixedly connected with a belt clamping plate right facing the clamp, the cylinder drives the belt clamping plate to be combined with the clamp, and a steel-aluminum belt passing through the space between the belt clamping plate and the clamp is clamped.
Preferably, the broken belt monitoring device 3 comprises a fourth support and a Hall sensor, the Hall sensor is fixedly mounted at the top of the fourth support, and according to the Hall effect, whether a broken belt occurs in a steel aluminum belt passing through the Hall sensor is sensed, so that the broken belt monitoring is realized.
Preferably, the steel strip traction loop all-in-one machine 5 comprises a case 51, a belt wheel type tractor 52 and a take-up loop 53, the belt wheel type tractor 52 and the take-up loop 53 are fixedly mounted on two sides inside the case 51 respectively, the belt wheel type tractor 52 pulls steel and aluminum strips, the steel and aluminum strips penetrate through the take-up loops 53 which are distributed in a staggered mode, and the loop can store 10m rigid tracks.
When the high-speed steel-aluminum strip rewinding machine is used for producing optical cables, a double-station steel-aluminum strip discharging machine 1, a first guiding device 2, a broken strip monitoring device 3, a pneumatic clamping device 4, a steel strip traction loop all-in-one machine 5, a second guiding device 6, a steel-aluminum strip winding and unwinding machine 7, a steel-aluminum thin strip electric welding machine 8, an electric cabinet 9 and a tool frame 10 are of a separated combined structure, the double-station steel-aluminum strip discharging machine 1, the first guiding device 2, the broken strip monitoring device 3, the steel-aluminum thin strip electric welding machine 8, the pneumatic clamping device 4, the steel strip traction loop all-in-one machine 5, the second guiding device 6 and the steel-aluminum strip winding and unwinding machine 7 are sequentially arranged from left to right, the double-station steel-aluminum strip discharging machine 1 discharges two steel-aluminum strips, then the steel strip traction loop all-in-one machine 5 pulls the steel strips to drive the steel-aluminum strips to move at a high speed, and then the steel-aluminum strips enter the broken strip monitoring device 3 under the guidance of the first guiding device 2, then monitor the aluminium strip through disconnected area monitoring devices 3, when detecting to take place disconnected area, carry secretly through pneumatic belt clamping device 4 after the electric welding operation is accomplished, fix the aluminium strip to electric welding operation is carried out on thin area electric welding machine 8 of aluminium strip, connects the area, then is taken in aluminium strip take-up and pay-off machine 7 after the direction through second guider 6, accomplishes the rewinding.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model can be made without departing from the spirit and scope of the utility model.
Claims (6)
1. The utility model provides an optical cable production is with high-speed steel aluminium strip rewinder, includes that duplex position steel aluminium strip emits machine (1), first guider (2), disconnected area monitoring devices (3), pneumatic smuggleing device (4), steel band pull loop all-in-one (5), second guider (6), steel aluminium strip receipts row of bands machine (7), thin electric welding (8), electric cabinet (9) and worker's frame (10) of taking turns to, its characterized in that: duplex position steel aluminium strip emit machine (1), first guider (2), disconnected area monitoring devices (3), pneumatic belt clamp device (4), steel band pull loop all-in-one (5), second guider (6), steel aluminium strip receive and arrange belt machine (7), steel aluminium thin belt electric welding (8), electric cabinet (9) and worker frame (10) are disconnect-type integrated configuration, duplex position steel aluminium strip emit machine (1), first guider (2), disconnected area monitoring devices (3), steel aluminium thin belt electric welding (8), pneumatic belt clamp device (4), steel band pull loop all-in-one (5), second guider (6) and steel aluminium strip receive and arrange belt machine (7) from left to right set gradually, worker frame (10) are located first guider (2), disconnected area monitoring devices (3), steel aluminium thin belt electric welding (8), pneumatic belt clamp device (4) secretly, The steel belt traction looping integrated machine (5), the second guiding device (6) and the side face of the steel aluminum belt take-up and pay-off machine (7), and the electric cabinet (9) is located below the tool rest (10).
2. The high-speed steel-aluminum strip rewinding machine for optical cable production according to claim 1, characterized in that: first guider (2) include first support (21) and two guide bar (22), two guide bar (22) of top fixedly connected with of first support (21), two be equipped with the gap between guide bar (22), second guider (6) include second support and leading wheel, the leading wheel is installed at the top of second support.
3. The high-speed steel-aluminum strip rewinding machine for optical cable production according to claim 1, characterized in that: duplex position steel aluminium strip discharging machine (1) includes frame (11), frame (12), two steel aluminium strips storage belt loop (13), dish utensil and steel band bogie (14), the outside of frame (12) is equipped with frame (11), steel aluminium strip storage belt loop (13), two are all installed to the both sides on frame (12) top steel aluminium strip storage belt loop (13) all are connected with the dish utensil, the fixed steel band bogie (14) that are located between two steel aluminium strips storage belt loop (13) that are provided with in middle part on frame (12) top.
4. The high-speed steel-aluminum strip rewinding machine for optical cable production according to claim 1, characterized in that: the pneumatic belt clamping device (4) comprises a third support, a clamp and a cylinder, the clamp and the cylinder are fixedly arranged at the top of the third support, the cylinder is located below the clamp, and the output end of the cylinder is fixedly connected with a belt clamping plate opposite to the clamp.
5. The high-speed steel-aluminum strip rewinding machine for optical cable production according to claim 1, characterized in that: the broken belt monitoring device (3) comprises a fourth support and a Hall sensor, and the Hall sensor is fixedly mounted at the top of the fourth support.
6. The high-speed steel-aluminum strip rewinding machine for optical cable production according to claim 1, characterized in that: the steel belt traction loop all-in-one machine (5) comprises a case (51), a belt wheel type tractor (52) and a take-up loop (53), wherein the belt wheel type tractor (52) and the take-up loop (53) are fixedly mounted on two sides of the interior of the case (51) respectively.
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CN202122023804.1U CN215666358U (en) | 2021-08-26 | 2021-08-26 | High-speed steel-aluminum strip rewinding machine for optical cable production |
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CN202122023804.1U CN215666358U (en) | 2021-08-26 | 2021-08-26 | High-speed steel-aluminum strip rewinding machine for optical cable production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114647051A (en) * | 2022-02-15 | 2022-06-21 | 浙江大学 | Steel-aluminum belt automatic rewinding equipment for optical cable manufacturing |
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- 2021-08-26 CN CN202122023804.1U patent/CN215666358U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114647051A (en) * | 2022-02-15 | 2022-06-21 | 浙江大学 | Steel-aluminum belt automatic rewinding equipment for optical cable manufacturing |
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Effective date of registration: 20230613 Granted publication date: 20220128 |