CN111687239A - Steel belt slitting and long disc winding production line and method for optical cable production - Google Patents
Steel belt slitting and long disc winding production line and method for optical cable production Download PDFInfo
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- CN111687239A CN111687239A CN202010573337.7A CN202010573337A CN111687239A CN 111687239 A CN111687239 A CN 111687239A CN 202010573337 A CN202010573337 A CN 202010573337A CN 111687239 A CN111687239 A CN 111687239A
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- steel belt
- steel
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- winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- Optics & Photonics (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention provides a steel belt slitting and long disc winding production line for optical cable production, relates to the technical field of optical cable manufacturing, and solves the technical problems of low production efficiency, high cost, high labor intensity of workers and low operation safety of the existing steel belt. The steel belt slitting and long disc winding production line for optical cable production comprises a base belt unreeling machine (1), a steel belt slitting machine (2), a steel belt traction cylinder (3), a steel belt line concentrating device (6) and a plurality of long disc steel belt winding machines (8). According to the production line for cutting the steel belt and winding the long disc for producing the optical cable, the steel belt cutting process and the long disc winding process are highly integrated, the floor area of a production area is saved, the production efficiency is improved, the labor reduction of workers is reduced, the belt unwinding and traction of the long disc steel belt rewinding are cancelled, the energy consumption is reduced, the use and the loss of the middle short disc steel belt core ring are reduced, and the cost is saved.
Description
Technical Field
The invention particularly relates to the technical field of optical cable manufacturing, and particularly relates to a steel belt slitting and long disc winding production line and a method for optical cable production.
Background
Fiber optic cables are manufactured to meet optical, mechanical, or environmental performance specifications and utilize one or more optical fibers disposed in a covering jacket as the transmission medium and may be used individually or in groups as telecommunication cable assemblies. In the process of manufacturing the optical cable, the steel strip is used as an important reinforcing protective layer of the optical cable, and most optical cable products can be used in a sheathing process. After the base band of the steel band is cut, the steel band is generally directly used according to the length of 3KM or 4KM, in order to increase the production efficiency, the steel band is coiled step by step, and at present, the conventional method is to butt joint and wind the short steel band in a turnover disk by a rewinder disk.
However, in the actual production, the base band slitting and the steel band rewinding are usually carried out separately as two processes, and more labor cost is required to be invested; the winding drum is cut to a corresponding winding drum at one time and is unloaded from the winding drum, and then the sub-discs are independently rewound, so that the production efficiency is low; in the process of unloading, transporting and loading the steel strip, the labor intensity of workers is high, products are easy to damage, and the operation safety of the workers is low.
Disclosure of Invention
The invention aims to provide a production line for cutting a steel belt and winding a long disc for producing an optical cable, which reduces the labor cost and improves the production efficiency by integrating the processes of cutting a base band and rewinding the steel belt; the rolling length of the steel belt is improved through the arranged steel belt lap spot welding machine; the winding displacement device arranged in the steel belt winding machine can be used for winding steel belts with different widths into the disc tool in order, so that the technical problems of low production efficiency, high cost, high labor intensity of workers and low operation safety of the existing steel belts are solved. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the invention are described in detail in the following.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an optical cable production is cut with steel band and is rolled up production line with long dish which characterized in that: the device comprises a base band unreeling machine, a steel band splitting machine, a steel band traction cylinder, a steel band line collecting device and a plurality of long-disc steel band reeling machines; wherein:
a plurality of cutters with different sizes are arranged in the steel belt splitting machine;
a motor for driving the steel belt traction drum is arranged beside the steel belt traction drum;
a short-disk steel belt winding machine is also arranged between the steel belt line concentration device and the steel belt traction cylinder;
a steel belt lap spot welding machine is arranged beside the steel belt line concentration device;
a guide device is arranged beside each long-disc steel belt winding machine;
and the long-disc steel belt winding machine is also provided with a wire arranging device.
Optionally or preferably, a photoelectric belt breakage warning device is further arranged on the steel belt line concentration device.
Optionally or preferably, the long-disc steel belt winder is provided with a lifting device.
Optionally or preferably, an automatic clamping device is further arranged on the long-disc steel belt winder.
Based on the technical scheme, the following technical effects can be generated:
the steel belt slitting and long disc winding production line for optical cable production provided by the embodiment of the invention can be used for simultaneously meeting the large-scale production of long discs and short discs of steel belts. According to the invention, the base band slitting and steel band rewinding processes are integrated, so that the labor cost is reduced, and the production efficiency is improved; the rolling length of the steel belt is improved through the arranged steel belt lap spot welding machine; steel belts with different widths can be orderly wound into the disc through the wire arranging device arranged in the steel belt winding machine; the photoelectric belt breakage warning device timely reminds workers of finding and solving problems, loss caused by belt breakage of the steel belt is timely reduced, and the technical problems that the existing steel belt is low in production efficiency, high in cost, high in labor intensity of workers and low in operation safety are solved. According to the production line for cutting the steel belt and winding the long disc for producing the optical cable, the steel belt cutting and winding the long disc are integrated, so that the labor cost is reduced, the production efficiency is improved, and the labor intensity of workers is reduced; the process is highly integrated, and the floor area of a production area is saved; can meet the production of long plates and short plates of the steel strips simultaneously, and is more flexible in production.
The invention also provides a method for slitting the steel strip and winding the long disc for producing the optical cable, which comprises the following steps of:
stably mounting the base band on a base band unreeling machine;
a motor drives a steel belt traction cylinder to introduce a base belt into the steel belt splitting machine;
cutting the steel belt into required sizes by utilizing cutters with different sizes in the steel belt cutting machine;
the steel belts which do not need to be coiled in a long way are coiled by a short-disc steel belt coiling machine, and the steel belts which need to be coiled in a long way are intensively arranged according to the distribution of the long-disc steel belt coiling machine by a steel belt line concentration device;
the steel strips which are arranged in a centralized way are in butt joint and series connection through a steel strip lap spot welding machine;
the guiding device stably guides the steel belt into the corresponding long-disc steel belt winding machine;
the lifting device, the automatic clamping device and the wire arranging device arranged on the long-coil steel belt winding machine are used for winding steel belts with different widths into the coil tool in order.
The method for slitting the steel belt and winding the long disc for producing the optical cable, provided by the invention, realizes the high integration of the steel belt slitting process and the long disc winding process, saves the floor area of a production area, improves the production efficiency, reduces the labor intensity of workers, cancels the belt unwinding and traction of the long disc steel belt rewinding, saves the energy consumption, reduces the use and loss of the middle short disc steel belt steel core ring, and saves the cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
in the figure: 1. a baseband unreeling machine; 2. A steel belt splitting machine; 3. a steel belt traction drum; 4. a short-disk steel belt winder; 5. a steel strip lap spot welder; 6. a steel belt line concentration device; 7. a guide device; 8. a long-disk steel belt winding machine.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
The invention will be further described with reference to the accompanying drawings, but the scope of the invention is not limited to the following.
As shown in fig. 1:
the invention provides a steel belt slitting and long-coil winding production line for optical cable production, which comprises a base belt unreeling machine 1, a steel belt slitting machine 2, a steel belt traction drum 3, a steel belt line concentrating device 6 and a plurality of long-coil steel belt winding machines 8; wherein:
a plurality of cutters with different sizes are arranged in the steel belt splitting machine 2;
a motor for driving the steel belt traction drum 3 is arranged beside the steel belt traction drum 3;
a short-disc steel belt winding machine 4 is arranged between the steel belt line concentration device 6 and the steel belt traction cylinder 3, so that the production requirement of short-disc specification steel belts can be met, and the flexibility of the whole production line is improved;
a steel belt lap spot welding machine 5 is arranged beside the steel belt line concentration device 6;
a guide device 7 is arranged beside each long-disc steel belt winding machine 8;
and a wire arranging device is also arranged on the long-disk steel belt winding machine 8.
In an optional embodiment, a photoelectric belt breakage warning device is further arranged on the steel belt line concentration device 6.
As an alternative embodiment, the long-disc steel belt winder 8 is provided with a lifting device.
As an alternative embodiment, an automatic clamping device is further arranged on the long-disc steel belt winder 8.
As an alternative embodiment, a plurality of cutters with different sizes are arranged in the steel belt splitting machine 2, and the cutters are selected according to the size of the steel belt required by actual production.
In an alternative embodiment, when the photoelectric broken belt alarm device on the steel belt line concentration device 6 detects that the steel belt is abnormally broken, an alarm signal is sent out and the whole line is controlled to stop.
As an alternative embodiment, the long-disk steel belt winding machine 8 can be used for winding steel belts with different widths into the disk tool in order through the arranged lifting device, the automatic clamping device and the wire arranging device.
The invention also provides a method for slitting the steel strip and winding the long disc for producing the optical cable, which comprises the following steps of:
stably mounting the base band on a base band unreeling machine 1;
the base band is led into the steel band splitting machine 2 by driving the steel band traction cylinder 3 through a motor;
the steel belt is cut into required sizes by utilizing cutters with different sizes in the steel belt cutting machine 2;
the steel belts which do not need to be coiled in a long way are coiled by a short-disc steel belt coiling machine 4, and the steel belts which need to be coiled in a long way are intensively arranged according to the distribution of a long-disc steel belt coiling machine 8 by a steel belt line concentration device 6;
the steel strips which are arranged in a centralized way are in butt joint and series connection through a steel strip lap spot welding machine 5;
the guiding device 7 stably guides the steel strip into the corresponding long-disc steel strip winding machine 8;
the lifting device, the automatic clamping device and the wire arranging device arranged on the long-coil steel strip winding machine 8 are used for winding steel strips with different widths into a coil tool in order.
Claims (5)
1. The utility model provides an optical cable production is cut with steel band and is rolled up production line with long dish which characterized in that: the device comprises a base band unreeling machine (1), a steel band splitting machine (2), a steel band traction cylinder (3), a steel band wire collecting device (6) and a plurality of long-disc steel band reeling machines (8); wherein:
a plurality of cutters with different sizes are arranged in the steel belt splitting machine (2);
a motor for driving the steel belt traction drum (3) is arranged beside the steel belt traction drum (3);
a short-disc steel belt winding machine (4) is also arranged between the steel belt line concentration device (6) and the steel belt traction cylinder (3);
a steel belt lap spot welding machine (5) is arranged beside the steel belt line concentration device (6);
a guide device (7) is arranged beside each long-disc steel belt winding machine (8);
and a wire arranging device is also arranged on the long-coil steel belt winding machine (8).
2. The production line of steel belt slitting and long disc winding for optical cable production according to claim 1 is characterized in that: and a photoelectric belt breakage alarm device is also arranged on the steel belt line concentration device (6).
3. The production line of steel belt slitting and long disc winding for optical cable production according to claim 1 is characterized in that: and a lifting device is arranged on the long-disc steel belt winding machine (8).
4. The production line of steel belt slitting and long disc winding for optical cable production according to claim 1 is characterized in that: and an automatic clamping device is further arranged on the long-disc steel belt winding machine (8).
5. A method for the production line of steel strip slitting and long disc winding for the production of optical cables as claimed in claims 1 to 4, characterized by comprising the following steps:
stably mounting the base band on a base band unreeling machine (1);
the base band is led into the steel band splitting machine (2) by driving a steel band traction drum (3) through a motor;
cutters with different sizes in the steel belt splitting machine (2) are used for splitting the steel belt into required sizes;
the steel belts which do not need to be coiled in a long way are coiled by a short-disc steel belt coiling machine (4), and the steel belts which need to be coiled in a long way are intensively arranged according to the distribution of a long-disc steel belt coiling machine (8) by a steel belt line concentration device (6);
the steel strips which are arranged in a centralized way are in butt joint and series connection through a steel strip lap spot welding machine (5);
the guide device (7) stably guides the steel strip into the corresponding long-disc steel strip winding machine (8);
the lifting device, the automatic clamping device and the wire arranging device arranged on the long-coil steel strip winding machine (8) finish the process of winding steel strips with different widths into a coil tool in order.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010573337.7A CN111687239A (en) | 2020-06-22 | 2020-06-22 | Steel belt slitting and long disc winding production line and method for optical cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010573337.7A CN111687239A (en) | 2020-06-22 | 2020-06-22 | Steel belt slitting and long disc winding production line and method for optical cable production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111687239A true CN111687239A (en) | 2020-09-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010573337.7A Pending CN111687239A (en) | 2020-06-22 | 2020-06-22 | Steel belt slitting and long disc winding production line and method for optical cable production |
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| CN (1) | CN111687239A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919186A (en) * | 2021-02-26 | 2021-06-08 | 四川天府江东科技有限公司 | Optical cable armored belt slitting system and method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000051911A (en) * | 1998-08-10 | 2000-02-22 | Sumitomo Metal Ind Ltd | Equipment continuing casting and rolling |
| CN101835546A (en) * | 2007-10-20 | 2010-09-15 | 钢铁普蓝特克股份有限公司 | Welder for rolling facility, rolling facility, and rolling method |
| CN205442176U (en) * | 2016-03-16 | 2016-08-10 | 深圳瑞隆新能源科技有限公司 | Automatic slitting machine |
| CN207142405U (en) * | 2017-09-03 | 2018-03-27 | 江苏威腾新材料科技有限公司 | Convergent belt slitting and winding device |
| CN207834007U (en) * | 2017-10-27 | 2018-09-07 | 江苏华鹏电缆股份有限公司 | A kind of cable armouring steel band after-combustion unit |
| CN109368348A (en) * | 2018-11-14 | 2019-02-22 | 江苏万达新能源科技股份有限公司 | A kind of adjustable lithium battery cutting machine of membrane tension |
| CN210366256U (en) * | 2019-08-05 | 2020-04-21 | 昆山一刀精密机械有限公司 | Multi-functional membrane divides strip machine convenient to adjust cutting width |
-
2020
- 2020-06-22 CN CN202010573337.7A patent/CN111687239A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000051911A (en) * | 1998-08-10 | 2000-02-22 | Sumitomo Metal Ind Ltd | Equipment continuing casting and rolling |
| CN101835546A (en) * | 2007-10-20 | 2010-09-15 | 钢铁普蓝特克股份有限公司 | Welder for rolling facility, rolling facility, and rolling method |
| CN205442176U (en) * | 2016-03-16 | 2016-08-10 | 深圳瑞隆新能源科技有限公司 | Automatic slitting machine |
| CN207142405U (en) * | 2017-09-03 | 2018-03-27 | 江苏威腾新材料科技有限公司 | Convergent belt slitting and winding device |
| CN207834007U (en) * | 2017-10-27 | 2018-09-07 | 江苏华鹏电缆股份有限公司 | A kind of cable armouring steel band after-combustion unit |
| CN109368348A (en) * | 2018-11-14 | 2019-02-22 | 江苏万达新能源科技股份有限公司 | A kind of adjustable lithium battery cutting machine of membrane tension |
| CN210366256U (en) * | 2019-08-05 | 2020-04-21 | 昆山一刀精密机械有限公司 | Multi-functional membrane divides strip machine convenient to adjust cutting width |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919186A (en) * | 2021-02-26 | 2021-06-08 | 四川天府江东科技有限公司 | Optical cable armored belt slitting system and method |
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Application publication date: 20200922 |