CN107015333B - Optical cable cabling sheath continuous production device - Google Patents
Optical cable cabling sheath continuous production device Download PDFInfo
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- CN107015333B CN107015333B CN201710385070.7A CN201710385070A CN107015333B CN 107015333 B CN107015333 B CN 107015333B CN 201710385070 A CN201710385070 A CN 201710385070A CN 107015333 B CN107015333 B CN 107015333B
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- pay
- sheath
- take
- cable
- frame
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4479—Manufacturing methods of optical cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Light Guides In General And Applications Therefor (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
The invention discloses a continuous production device for an optical cable cabling sheath, which comprises a cabling device and a sheath device, wherein at least two pay-off and take-up frames are arranged between the cabling device and the sheath device, one empty pay-off and take-up frame is connected to the tail end of the cabling device to pay-off a processed cable core, and the other pay-off and take-up frame with the cable core is connected to the sheath device to pay-off. According to the invention, the coiling tool for coiling the cable core is not required to be detached from the coiling and uncoiling frame, the coiling and uncoiling frame for coiling the cable core is directly connected to the sheath device for uncoiling operation, the traditional semi-finished product circulation device for connecting the cabling device and the sheath device is effectively removed, the coiling semi-finished product is not required, the field space required for storing the semi-finished product is saved, the semi-finished product is not required to be transported, the labor intensity is reduced, the personnel demand is reduced, the time consumed by circulation is reduced, the production efficiency is effectively improved, and the production yield of the optical cable is improved.
Description
Technical Field
The invention relates to the technical field of optical cable production devices, in particular to a continuous production device for an optical cable cabling sheath.
Background
The cabling process of the optical cable is an important procedure in the manufacturing process of the optical cable, and the cabling is to rotationally twist a plurality of sleeves or filling ropes together by taking a central reinforcing piece as a center, bind and fix the sleeves or the filling ropes together by using binding yarns to form a stable round cable core, and add some protective auxiliary materials such as ointment (cable paste, water-blocking yarns, water-blocking tapes and the like); the sheath technology is to add different sheaths outside the cable core according to different using and laying conditions of the optical cable so as to meet the mechanical protection of the optical fiber under different conditions, wherein the sheath is a protective layer of the optical cable for resisting various special and complex environments outside, has excellent mechanical property, environmental resistance and chemical corrosion resistance, and is mainly characterized in that the cable core processed by the cabling technology is coated with a layer of steel-aluminum tape, and after oil injection, a layer of plastic is extruded outside, cooled and coiled into a disc.
In the traditional optical cable production process, the cabling and the sheath device are two completely independent devices, the production rates of the cabling and the sheath device are different, the cabling and the sheath device work independently, a cable core processed by the cabling device is required to be rolled into a cable core coiled material of a semi-finished product through a winding device, then the cable core coiled material of the semi-finished product is conveyed to a line protection device of the sheath device for subsequent sheath processing, the storage of the cable core coiled material of the semi-finished product needs to occupy a large number of production areas, the turnover of the cable core coiled material of the semi-finished product needs to consume a large number of manpower, the production cost is high, and the production efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problems and the technical task provided by the invention to improve the prior art, provides a continuous production device for a cable-forming sheath of an optical cable, and solves the problems that the traditional cable-forming and sheath devices of the optical cable in the prior art are independent devices, semi-finished products circulate, occupy a large amount of production area, take time and labor for turnover and have low production efficiency.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the utility model provides a cable sheath continuous production device, includes cable device and sheath device, its characterized in that, cable device and sheath device between set up two at least receipts pay off rack, one of them empty receipts pay off rack is connected to the end of cable device and is received the line to the cable core of processing, another receive the pay off rack that the rolling has the cable core and is connected to the sheath device and pay off. According to the winding and unwinding frame, the reel with the cable core is not required to be detached from the winding and unwinding frame after winding is completed, and the winding and unwinding frame with the cable core is directly connected to the sheath device for paying off operation, so that the circulation working procedure of semi-finished products in the original production process is eliminated, the cable core is not required to be wound into semi-finished product coiled materials for storage, then the semi-finished product coiled materials are transported to the sheath working procedure for sheath processing, the field space required by production is effectively saved, the circulation of the semi-finished products is not required, so that the labor intensity is reduced, the personnel requirement is reduced, the time consumed by circulation is reduced, the production efficiency is effectively improved, the production yield of optical cables is improved, the cable forming working procedure and the sheath working procedure can be carried out simultaneously, and the continuity of optical cable production is realized.
Further, the winding and unwinding frame realizes the winding operation and the switching of the unwinding operation through forward rotation and reverse conversion, has a simple structure, is convenient to switch the winding and unwinding functions, ensures the continuity of production, and improves the production efficiency.
Further, take-up and pay-off frames are provided with two, including a pay-off and pay-off frame and a pay-off and pay-off frame to cabling device, a pay-off and pay-off frame and sheath device follow sharp arrangement in proper order, the compact structure of whole production line, occupation space is few, and the production area is neat and normative.
Further, a wiring mechanism is arranged between the first winding and unwinding frame and the second winding and unwinding frame, the cable core is conveyed through the wiring mechanism, the reliability of the cable core conveying process is guaranteed, the cable core is conveyed to the second winding and unwinding frame from the cable forming device through the wiring mechanism to be wound, or the cable core is conveyed to the sheath device from the first winding and unwinding frame through the wiring mechanism to be wound, sheath processing is achieved, messy appearance of the cable core is avoided, and production reliability is guaranteed. Continuity.
Further, the wiring mechanism is a trench, the cable cores penetrate through the trench to be conveyed, the space of a production area is not occupied, the cleanliness of the production area is guaranteed, production abnormality caused by mistaken cable contact in the production process is avoided, and the production reliability is guaranteed.
Further, the riding wheel and the roller wheel for conveying the cable core are arranged in the trench, so that smooth conveying of the cable core is ensured.
Furthermore, the top of the trench is also provided with a cover plate for shielding the trench, so that the protection effect is achieved, and sundries and the like are prevented from falling into the trench to damage the cable core or prevent the cable core from being conveyed.
Further, the traction rope is wound on the riding wheel and the roller, the cable core is connected with the traction rope and driven by the traction rope to pass through the trench, the cable core is connected onto the traction rope through tools such as adhesive tapes, clamps and the like, the cable core moves synchronously along with the traction rope, the cable core can be conveniently pulled to the other end from one end of the trench, and then the wire harness is taken down from the traction rope to perform normal wire winding and unwinding.
The control method of the optical cable cabling sheath continuous production device is characterized in that a winding and unwinding frame connected to a cabling device for winding is disconnected with the cabling device after winding is completed, and another empty winding and unwinding frame is connected to the cabling device for winding as a spare material of the sheath device; the pay-off and take-up frame connected to the sheath device for paying off is disconnected with the sheath device after paying off is completed, and the pay-off and take-up frame with the other pay-up is connected to the sheath device for paying off. According to the optical cable cabling sheath continuous production device, the winding and paying-off operation is carried out through the winding and paying-off frame in a rotating manner in the production process, the cable core winding and paying-off reel on the winding and paying-off frame is not required to be detached for storage and transportation, the production efficiency is effectively improved, the production yield of optical cables is improved, and the time and the production space consumed by circulation are reduced.
Further, when two pay-off and take-up frames are provided, the pay-off and take-up frames comprise a first pay-off and take-up frame and a second pay-off and take-up frame, the first pay-off and take-up frame is connected to the cabling device for taking-up, the pay-off and take-up frame is disconnected from the cabling device after taking-up is completed, and the pay-off frame is connected to the sheath device in a switching way for paying-off; and when the second winding and unwinding frame is empty, the second winding and unwinding frame is connected to the cabling device for winding, and the first winding and unwinding frame and the second winding and unwinding frame alternately and repeatedly perform winding and unwinding.
Compared with the prior art, the invention has the advantages that:
according to the continuous production device for the optical cable cabling sheath, the reel with the cable core is not required to be detached from the winding and unwinding frame, the winding and unwinding frame with the cable core is directly connected to the sheath device for paying off operation, the traditional semi-finished product circulation device for connecting the cabling device with the sheath device is effectively removed, the winding of semi-finished products is not required, the field space for storing the semi-finished products is saved, the semi-finished products are not required to be transported, the labor intensity is reduced, the personnel demand is reduced, the circulation time is reduced, the production efficiency is effectively improved, and the production yield of the optical cable is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic structural diagram of the wiring mechanism.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
According to the optical cable cabling sheath continuous production device disclosed by the embodiment of the invention, the cabling and sheath devices of the optical cable are connected, so that continuous production of the cabling and sheath devices is realized, circulation of semi-finished products is eliminated, the field area required by optical cable production is reduced, the semi-finished products do not need to be circulated, the production labor intensity is reduced, the personnel demand is reduced, and the production efficiency is improved.
As shown in fig. 1 and fig. 2, an optical cable cabling sheath continuous production device comprises a cabling device 1 and a sheath device 2, at least two winding and unwinding frames are arranged between the cabling device 1 and the sheath device 2, one empty winding and unwinding frame is connected to the tail end of the cabling device 1 to wind up processed cable cores, the other winding and unwinding frame with cable cores is connected to the sheath device 2 to unwind, a reel with cable cores is not required to be disassembled from the winding and unwinding frame, the winding and unwinding frame with cable cores is directly connected to the sheath device to unwind, the winding and unwinding frames realize winding and unwinding operation and winding and unwinding operation through forward rotation and reverse rotation, and a plurality of winding and unwinding frames repeat winding and unwinding processes in turn, so that the continuity of production of the cabling device 1 and the sheath device 2 is ensured, and the production efficiency is improved.
As shown in fig. 1, the pay-off and take-up frame is provided with two pay-off frames including a pay-off and take-up frame 3 and a pay-off frame 4 to cabling device 1, a pay-off and take-up frame 3, a pay-off and take-up frame 4 and sheath device 2 are along sharp the arranging in proper order, and set up wire mechanism between a pay-off and take-up frame 3, a pay-off and take-up frame 4, wire mechanism can be for setting up aerial supporting structure, also can adopt the structure of trench 5 of this embodiment, the riding wheel and the gyro wheel of carrying the cable core have been set up in the trench 5, and trench 5 top still is provided with the apron 6 that shields trench 5, simultaneously riding wheel and gyro wheel are last to have haulage rope 7, the tip of cable core is passed trench 5 through its drive through instrument such as sticky tape, clip, can be convenient with the cable core draw the other end from the one end of trench, then take off the pencil from the haulage rope and can normally receive the line, pay-off.
When the optical cable cabling sheath continuous production device is used for production, the production control method comprises the following steps:
firstly, connecting one empty wire winding and unwinding frame to the tail end of the cabling device 1 to wind the processed cable core, disconnecting the connection with the cabling device 1 after the wire winding is completed, and connecting the other empty wire winding and unwinding frame to the cabling device 1 as a spare material of the sheath device 2 to wind the cable; the pay-off and take-up rack connected to the sheath device 2 for paying off is disconnected from the sheath device 2 after paying off is completed, and the other pay-off and take-up rack for paying off is connected to the sheath device 2 for paying off.
As shown in fig. 1, when two pay-off and take-up frames are provided, the first pay-off and take-up frame 3 is connected to the cable forming device 1 to perform wire winding, the connection with the cable forming device 1 is disconnected after the wire winding is completed, and a cable core on the first pay-off and take-up frame 3 passes through a wire routing mechanism and is conveyed to the sheath device 2 to perform wire winding; when the second pay-off and take-up frame 4 is empty, connecting the cable core produced by the cabling device 1 to the second pay-off and take-up frame 4 through the wiring mechanism for taking up; then, after the second winding and unwinding frame 4 finishes winding, disconnecting the second winding and unwinding frame 4 from the cable forming device 1, and after the cable cores on the first winding and unwinding frame 3 are completely unwound, connecting the second winding and unwinding frame 4 to the sheath device 2 for paying off; the cable core on the first winding and unwinding frame 3 is connected with the cable forming device 1 for winding after being completely unwound. The first winding and unwinding frame 3 and the second winding and unwinding frame 4 alternately and repeatedly perform winding and unwinding, so that the continuity of production of the cabling device 1 and the sheath device 2 is ensured.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that the above-mentioned preferred embodiment should not be construed as limiting the invention, and the scope of the invention should be defined by the appended claims. It will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the spirit and scope of the invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.
Claims (5)
1. The utility model provides an optical cable cabling sheath continuous production device, includes cabling device (1) and sheath device (2), its characterized in that, cabling device (1) and sheath device (2) between be provided with two receipts pay off racks, receive and pay off racks include a receipts pay off rack (3) and No. two receipts pay off racks (4), an empty receipts pay off rack of wherein is connected to the end of cabling device (1) and receive the cable core of processing out, another receive and pay off rack of winding up cable core is connected to sheath device (2) and pay off, receive and pay off racks pass through the change that forward and reverse change realize receive the line operation and pay off operation and change and cut, receive and pay off racks (1), receive and pay off racks (3), no. two receive and pay off racks (4) and sheath device (2) along the linear arrangement in proper order, receive and pay off racks (3), no. two receive and pay off racks (4) between set up the cable core and carry out pay off racks (1) to pay off racks (4) through the wire arrangement, or take up racks (5) are carried out cable core and pay off racks through the wire arrangement and take-off racks (5).
2. The device for continuously producing the optical cable sheath according to claim 1, wherein a cover plate (6) for shielding the trench (5) is further arranged at the top of the trench (5).
3. The continuous production device for the optical cable forming sheath according to claim 2, wherein the traction rope (7) is wound on the riding wheel and the rolling wheel, and the cable core is connected with the traction rope (7) and driven by the traction rope to pass through the trench (5).
4. A control method of a continuous production device for optical cable-forming jackets according to any one of claims 1 to 3, characterized in that a pay-off and take-up reel connected to the cable-forming device (1) for taking up is disconnected from the cable-forming device (1) after taking up is completed, and another empty pay-off and take-up reel is connected to the cable-forming device (1) for taking up as a spare material for the jacket device (2); the pay-off and take-up frame connected to the sheath device (2) for paying off is disconnected with the sheath device (2) after paying off is completed, and the pay-off and take-up frame with the other pay-up completion is connected to the sheath device (2) for paying off.
5. The control method of the optical cable sheath continuous production device according to claim 4, wherein when two pay-off and take-up frames are provided, the control method comprises the steps of a first pay-off and take-up frame (3) and a second pay-off and take-up frame (4), wherein the first pay-off and take-up frame (3) is connected to the cable device (1) for taking up, disconnecting the cable device (1) after taking up is completed, and switching the cable to the sheath device (2) for paying off; and the second pay-off and take-up frame (4) is connected to the cabling device (1) for taking up the wires when empty, and the first pay-off and take-up frame (3) and the second pay-off and take-up frame (4) alternately repeat taking up and paying off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710385070.7A CN107015333B (en) | 2017-05-26 | 2017-05-26 | Optical cable cabling sheath continuous production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710385070.7A CN107015333B (en) | 2017-05-26 | 2017-05-26 | Optical cable cabling sheath continuous production device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107015333A CN107015333A (en) | 2017-08-04 |
| CN107015333B true CN107015333B (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710385070.7A Active CN107015333B (en) | 2017-05-26 | 2017-05-26 | Optical cable cabling sheath continuous production device |
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| Country | Link |
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| CN (1) | CN107015333B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109061825B (en) * | 2018-10-15 | 2023-10-20 | 富通集团（嘉善）通信技术有限公司 | Optical cable production method and system |
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| CN101833152A (en) * | 2010-04-28 | 2010-09-15 | 吴江市胜信光电科技有限公司 | Circulated cooling system of optical cable jacket |
| CN104444616A (en) * | 2014-11-20 | 2015-03-25 | 国网河南鄢陵县供电公司 | Large cable paying-off, taking-up and testing device |
| CN104528478A (en) * | 2014-11-21 | 2015-04-22 | 天津市翔晟远电力设备实业有限公司 | Automatic winding and unwinding device for electric cables |
| CN105384013A (en) * | 2015-12-16 | 2016-03-09 | 国网山东巨野县供电公司 | Take-up and pay-off device for electric power telecommunication cables |
| CN205665442U (en) * | 2016-05-16 | 2016-10-26 | 西安西古光通信有限公司 | Layer -stranding cable's integrative apparatus for producing of stranding sheath |
| CN206696501U (en) * | 2017-05-26 | 2017-12-01 | 富通光纤光缆（成都）有限公司 | A kind of optical cable stranding sheath continuous production device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0711410D0 (en) * | 2007-06-13 | 2007-07-25 | Bwe Ltd | Apparatus and method for the production of cable having a core sheathed with an aluminium based sheath |
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2017
- 2017-05-26 CN CN201710385070.7A patent/CN107015333B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1265621A (en) * | 1997-08-08 | 2000-09-06 | 西门子公司 | Method and device for producing cable |
| CN1871534A (en) * | 2003-10-24 | 2006-11-29 | 康宁光缆系统有限公司 | Fiber optic assemblies, cable, and manufacturing methods therefor |
| CN101833152A (en) * | 2010-04-28 | 2010-09-15 | 吴江市胜信光电科技有限公司 | Circulated cooling system of optical cable jacket |
| CN104444616A (en) * | 2014-11-20 | 2015-03-25 | 国网河南鄢陵县供电公司 | Large cable paying-off, taking-up and testing device |
| CN104528478A (en) * | 2014-11-21 | 2015-04-22 | 天津市翔晟远电力设备实业有限公司 | Automatic winding and unwinding device for electric cables |
| CN105384013A (en) * | 2015-12-16 | 2016-03-09 | 国网山东巨野县供电公司 | Take-up and pay-off device for electric power telecommunication cables |
| CN205665442U (en) * | 2016-05-16 | 2016-10-26 | 西安西古光通信有限公司 | Layer -stranding cable's integrative apparatus for producing of stranding sheath |
| CN206696501U (en) * | 2017-05-26 | 2017-12-01 | 富通光纤光缆（成都）有限公司 | A kind of optical cable stranding sheath continuous production device |
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| CN107015333A (en) | 2017-08-04 |
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