CN206876931U - A kind of optical cable stranding sheath integral process units - Google Patents
A kind of optical cable stranding sheath integral process units Download PDFInfo
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- CN206876931U CN206876931U CN201720606005.8U CN201720606005U CN206876931U CN 206876931 U CN206876931 U CN 206876931U CN 201720606005 U CN201720606005 U CN 201720606005U CN 206876931 U CN206876931 U CN 206876931U
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- sheath
- pulley group
- optical cable
- process units
- cabling
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- 230000007246 mechanism Effects 0.000 claims description 14
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- 239000011265 semifinished product Substances 0.000 abstract description 17
- 238000010924 continuous production Methods 0.000 abstract description 6
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- 238000005096 rolling process Methods 0.000 description 2
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- Manufacturing Of Electric Cables (AREA)
Abstract
The utility model discloses a kind of optical cable stranding sheath integral process units, including cabling device and sheath device, it is characterized in that, described cabling device and sheath device is connected by storage rack, and the cable core that cabling device processes is delivered to storage rack and carries out being fed directly to sheath device progress sheath processing after line storage line.Traditional cabling device and sheath device are effectively linked together and realize integrated continuous production by optical cable stranding sheath integral process units described in the utility model, remove the semi-finished product circulation process of traditional linking cabling device and sheath device, without take-up semi-finished product, the place space needed for storage semi-finished product is saved, without transporting semi-finished product, reduces labor intensity, reduce personnel demand amount, the circulation spent time is reduced, production efficiency is effectively improved, improves the production yields of optical cable.
Description
Technical field
It the utility model is related to optical cable process units technical field, more particularly to a kind of production of optical cable stranding sheath integral
Device.
Background technology
The production of optical cable mainly includes four coloring, beam tube, stranding and sheath processes, and cabling process therein is to increase
Add the flexibility and bendable curvature of optical cable, improve the tensile capacity of optical cable and improve the temperature characterisitic of optical cable, while by right
Different radicals Loose tube combination and at manufacture different core numbers optical cable, process be by beam tube with both forward and reverse directions repeatedly wind
On steel wire, fix its structure with the bundle yarn of some tension and form cable core；Sheath technique is applied according to the different use of optical cable
If condition adds different sheaths outside cable core, to meet to resist the mechanical protection of optical fiber, sheath for optical cable under different condition
The protective layer of extraneous various Special complex environment, has excellent mechanical performance, environmental resistance and resistance to chemical corrosion, adds
Work process is one layer of steel aluminium strip of cable core outsourcing for being made cable-former, and outer one layer of plastics, the rolling after cooling of squeezing is into disk after oil spout.
In traditional optical cable production process, stranding and sheath device are two completely self-contained devices, stranding and sheath
The throughput rate of device is different, and the cable core that the cable core that cabling device processes needs to be wound into semi-finished product by take-up is rolled up
Material, then will carry out follow-up sheath processing again on the anti-line apparatus of the cable core coiled material conveying of semi-finished product to sheath device, half into
The storage of the cable core coiled material of product needs to take substantial amounts of producing region, and the turnover of the cable core coiled material of semi-finished product needs largely
Manually, production cost is high, and production efficiency is low.
Utility model content
Technical problem to be solved in the utility model and the technical assignment proposed are that prior art is improved, there is provided
A kind of optical cable stranding sheath integral process units, solve the stranding of optical cable traditional in current technology and sheath device as independently
Device, the circulation of semi-finished product be present, take a large amount of producing regions, the problem of turnover is wasted time and energy, and production efficiency is low.
To solve above technical problem, the technical solution of the utility model is：
A kind of optical cable stranding sheath integral process units, including cabling device and sheath device, it is characterised in that described
Cabling device and sheath device be connected by storage rack, the cable core that cabling device processes is delivered to storage rack and stored up online
Sheath device is fed directly to after line and carries out sheath processing.Optical cable stranding sheath integral process units described in the utility model
Cabling device and sheath device are connected integrated seamless production line using storage rack, remove half in original production technology
The circulation process of finished product, without cable core take-up is deposited into semi-finished product coiled material, then again by semi-finished product web transport to shield
Covering device carries out sheath processing, and the place space needed for effectively save production is strong so as to reduce work without the circulation of semi-finished product
Degree, personnel demand amount is reduced, reduce the circulation spent time, effectively improve production efficiency, improve the production yields of optical cable.This
Utility model keeps in the cable core that cabling device processes using storage rack online, and cable core is fed directly to by continual mode
Sheath processing is carried out in sheath device, storage rack stores a certain amount of cable core, so as in the processing of cabling device and sheath device
The cable core amount of storage in storage rack is adjusted during speed difference to match the processing speed of cabling device and sheath device so that stranding
Device is carried out continuously with what sheath device can be stablized.
Further, described storage rack includes movable pulley group, fast pulley group and guide rail mechanism, and mobile Wheels group arrangement is being led
The spacing between regulation movable pulley group and fast pulley group is slid along on rail mechanism, the cable core that cabling device processes is wound on movement
Exported after in wheel group, fast pulley group to sheath device.Movable pulley group is slided along guide rail mechanism so as to change cable core in storage rack
On the path length that passes through, so as to change the cable core amount of storage on storage rack, using storage rack by storage line and unwrapping wire function come
The throughput rate of regulation matching cabling device and sheath device.
Further, described guide rail mechanism is the horizontal line slideway being erected on support, Stability Analysis of Structures, space-consuming
It is small, it is easy to maintenance.
Further, described movable pulley group, fast pulley group are all provided with some rollers respectively, greatly increase storage line
Amount of storage of the frame to cable core, it is ensured that storage rack can reliably adjust the throughput rate of matching cabling device and sheath device, it is ensured that
Produce continual and steady progress.
Further, the concentric assembling of roller in described movable pulley group, some rollers in fast pulley group are concentric
Assembling, it is compact-sized, occupy little space, Stability Analysis of Structures is high, avoids the occurrence of the situation of roller abjection, and movable pulley group is along guide rail machine
Structure can be accurately controlled cable core amount of storage to realize storage line or unwrapping wire when sliding, it is ensured that the production speed of cabling device and sheath device
Rate can be effectively matched the purpose for reaching continuous production, and cable core is stored according to the path of annular, cable core to movable pulley group,
The active force of fast pulley group is balanced, avoids movable pulley group, fast pulley group Local Damaged, service life length.
Further, tension controller is provided with described fast pulley group, ensures that cable core keeps one in processing range
Fixed tension force.
A kind of control method using above-mentioned optical cable stranding sheath integral process units, it is characterised in that cabling device
The cable core processed is transported in storage rack, and storage rack is first in minimum amount of storage line state, and cable core is led to from storage rack
Sheath device, storage rack gradually start storage line in the production incipient stage and reach maximum amount of storage line, when cabling device and sheath fill
Storage rack adjusts both matchings by storage line and unwrapping wire function when the throughput rate put fluctuates so that production is persistently entered
OK.
Further, described storage rack reduces its amount of storage line progress unwrapping wire when cabling device is changed and pricks yarn and gasket for packing
Operate to maintain the uninterrupted production of sheath device.
Further, for described sheath device in reduction of speed or shutdown, cabling device synchronously carries out reduction of speed or shutdown.
Further, when broken yarn or disconnected gasket for packing occurs in described cabling device, sheath device carries out reduction of speed and stored up
Coil holder reduces its amount of storage line and carries out unwrapping wire to maintain the uninterrupted production of sheath device.
Compared with prior art, the utility model advantage is：
Optical cable stranding sheath integral process units described in the utility model is by traditional cabling device and sheath device
Effective link together realizes integrated continuous production, removes the semi-finished product stream of traditional linking cabling device and sheath device
Change a job sequence, without take-up semi-finished product, save the place space needed for storage semi-finished product, without transporting semi-finished product, it is strong to reduce work
Degree, personnel demand amount is reduced, reduce the circulation spent time, effectively improve production efficiency, improve the production yields of optical cable, profit
Keep in the cable core that cabling device processes online with storage rack, adjusted in the processing speed difference of cabling device and sheath device
Cable core amount of storage in storage rack matches the processing speed of cabling device and sheath device, and guarantee continuous production is stable enters
OK.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the overlooking the structure diagram of movable pulley group.
Embodiment
Below in conjunction with the utility model embodiment accompanying drawing, the technical scheme in the embodiment of the utility model is carried out clear
Chu, it is fully described by, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole realities
Apply example.Based on the embodiment in the utility model, those of ordinary skill in the art institute under the premise of creative work is not made
The every other embodiment obtained, belong to the scope of the utility model protection.
A kind of optical cable stranding sheath integral process units disclosed in the utility model embodiment, by the stranding and shield of optical cable
Covering device is connected, and realizes the continuous production of stranding and sheath device, eliminates the circulation of semi-finished product, reduces optical cable production institute
The site area needed, without having enough to meet the need semi-finished product, productive labor intensity is reduced, reduces personnel demand amount, improves production efficiency.
As depicted in figs. 1 and 2, a kind of optical cable stranding sheath integral process units, including cabling device 1 and sheath device
2, cabling device 1 and sheath device 2 are connected by storage rack 3, and the cable core 4 that cabling device 1 processes is delivered to storage rack 3 and carried out
Sheath device 2 is fed directly to after line storage line and carries out sheath processing.
Cabling device 1 includes steel wire pay-off stand, loose tube pay-off frame, steel wire oil charging machine, stranding machine, bundling machine, hauling machine, its
Function is to be wrapped in beam tube on steel wire with both forward and reverse directions repeatedly, and fixing its structure with the bundle yarn of some tension forms cable core；Shield
Covering device 2 puts tape holder, oil-injection machine, extruding machine, bosh, hauling machine, take-up stand including steel aluminium strip, and its function is to fill stranding
One layer of steel aluminium strip of cable core outsourcing made of 1 is put, outer one layer of plastics, the rolling after cooling of squeezing is into disk after oil spout.
In the present embodiment, storage rack 3 includes movable pulley group 5, fast pulley group 6 and guide rail mechanism 7, and guide rail mechanism 7 is frame
The horizontal line slideway being located on support 8, the device of movable pulley group 5 slide along regulation movable pulley group 5 with consolidating on guide rail mechanism 7
Spacing between fixed wheel group 6, the cable core 4 that cabling device 1 processes is wound on movable pulley group 5, in fast pulley group 6 after output to sheath
Device 2, tension controller 9 is provided with fast pulley group 6, and cable core is stored in movable pulley group 5, fast pulley group after forming some tension
On 6, dynamically drive into or roll away from, to meet that the dynamic equilibrium between cabling device 1 and sheath device 2 is adjusted.
Movable pulley group 5, fast pulley group 6 are all provided with some rollers respectively, and increase cable core is wound on movable pulley group 5, fixed
Paths traversed length in wheel group 6, so as to greatly increase amount of storage of the storage rack 3 to cable core 4, it is ensured that storage rack 3 passes through
Regulation amount of storage line can match the different cabling devices 1 and sheath device 2 of throughput rate, ensure the continuity of production.Roller can
Several are arranged at intervals along perpendicular to the direction of guide rail mechanism 7, cable core is wound on movable pulley group 5, fast pulley group 6 along S-shaped path
Both rollers are conveyed；Or as shown in Fig. 2 in the present embodiment, the roller in movable pulley group 5 is concentric assembling, if
It is equipped with seven rollers, some rollers in fast pulley group 6 are also concentric assembling, compact-sized, are occupied little space, Stability Analysis of Structures
Height, cable core are stored according to the path of annular, and cable core is balanced to the active force of movable pulley group, fast pulley group, service life length,
Amount of storage line can be accurately controlled, it is ensured that the different cabling device 1 of throughput rate and sheath device 2 can accurate match.
It is using control method during above-mentioned optical cable stranding sheath integral process units production optical cable：
First the cable core that cabling device 1 processes is drawn out in storage rack 3, storage rack 3 is first in minimum amount of storage line state,
Cable core is wound on movable pulley group 5, in fast pulley group 6 after lead on sheath device 2, it is gradual in production incipient stage storage rack 3
Start storage line and reach maximum amount of storage line, that is to say, that movable pulley group 5 is along the slip increase movable pulley of guide rail mechanism 7 group 5 and admittedly
Spacing between fixed wheel group 6, so as to increase the amount of storage line of cable core；
Storage rack 3 reduces its amount of storage line when cabling device 1 is changed and pricks yarn and gasket for packing and carries out payoff operation to maintain to protect
The uninterrupted production of covering device 2, that is, movable pulley group 5 are slided along guide rail mechanism 7 and reduce movable pulley group 5 and fast pulley group 6
Between spacing reduce the passage path length of cable core；
For sheath device 2 in reduction of speed or shutdown, cabling device 1 is synchronous to carry out reduction of speed or shutdown；
When broken yarn or disconnected gasket for packing occurs in cabling device 1, sheath device 2 carries out reduction of speed and storage rack 3 reduces its storage
(namely movable pulley group 5 is slided along guide rail mechanism 7 reduces the spacing between movable pulley group 5 and fast pulley group 6 to reduce to line amount
The passage path length of cable core) payoff operation is carried out to maintain the uninterrupted continuous production of sheath device 2.
It the above is only preferred embodiment of the present utility model, it is noted that above-mentioned preferred embodiment should not regard
For that should be defined to limitation of the present utility model, the scope of protection of the utility model by claim limited range.For
For those skilled in the art, do not departing from spirit and scope of the present utility model, can also make some
Improvements and modifications, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (6)
1. a kind of optical cable stranding sheath integral process units, including cabling device (1) and sheath device (2), it is characterised in that
Described cabling device (1) and sheath device (2) is connected by storage rack (3), and the cable core (4) that cabling device (1) processes is defeated
Storage rack (3) is delivered to carry out being fed directly to sheath device (2) progress sheath processing after line storage line.
2. optical cable stranding sheath integral process units according to claim 1, it is characterised in that described storage rack
(3) movable pulley group (5), fast pulley group (6) and guide rail mechanism (7), movable pulley group (5) device edge on guide rail mechanism (7) are included
Spacing between its slidable adjustment movable pulley group (5) and fast pulley group (6), the cable core (4) that cabling device (1) processes are wound on shifting
Exported after in driving wheel group (5), fast pulley group (6) to sheath device (2).
3. optical cable stranding sheath integral process units according to claim 2, it is characterised in that described guide rail mechanism
(7) to be erected at horizontal line slideway on support (8).
4. optical cable stranding sheath integral process units according to claim 2, it is characterised in that described movable pulley group
(5), fast pulley group (6) is all provided with some rollers respectively.
5. optical cable stranding sheath integral process units according to claim 4, it is characterised in that described movable pulley group
(5) the concentric assembling of roller on, the concentric assembling of some rollers in fast pulley group (6).
6. optical cable stranding sheath integral process units according to claim 2, it is characterised in that described fast pulley group
(6) tension controller (9) is provided with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720606005.8U CN206876931U (en) | 2017-05-26 | 2017-05-26 | A kind of optical cable stranding sheath integral process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720606005.8U CN206876931U (en) | 2017-05-26 | 2017-05-26 | A kind of optical cable stranding sheath integral process units |
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| Publication Number | Publication Date |
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| CN206876931U true CN206876931U (en) | 2018-01-12 |
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| CN201720606005.8U Expired - Fee Related CN206876931U (en) | 2017-05-26 | 2017-05-26 | A kind of optical cable stranding sheath integral process units |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950672A (en) * | 2017-05-26 | 2017-07-14 | 富通光纤光缆（成都）有限公司 | A kind of optical cable stranding sheath integral process units |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106950672A (en) * | 2017-05-26 | 2017-07-14 | 富通光纤光缆（成都）有限公司 | A kind of optical cable stranding sheath integral process units |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180112 |
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| CF01 | Termination of patent right due to non-payment of annual fee |