CN108538424B - A kind of accelerator six goes out process equipment into six - Google Patents
A kind of accelerator six goes out process equipment into six Download PDFInfo
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- CN108538424B CN108538424B CN201810581049.9A CN201810581049A CN108538424B CN 108538424 B CN108538424 B CN 108538424B CN 201810581049 A CN201810581049 A CN 201810581049A CN 108538424 B CN108538424 B CN 108538424B
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21K—TECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
- G21K5/00—Irradiation devices
- G21K5/10—Irradiation devices with provision for relative movement of beam source and object to be irradiated
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- General Engineering & Computer Science (AREA)
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- Particle Accelerators (AREA)
Abstract
The invention discloses a kind of accelerators six to go out process equipment into six, it include: to draw to take technique Transmission system under device and six sets of beams under beam, technique Transmission system successively includes: unwrapping wire station machine, retractable cable storage rack, take-up station machine and winding displacement control device according to wire transportation unwrapping wire under every set beam, wherein, technique Transmission system includes two groups of retractable cable storage racks under every set beam, and tenslator is arranged between two sets of storage line rack devices;Unwrapping wire station machine, take-up station machine are respectively provided with two groups in technique Transmission system under every set beam, wherein one group in running order, another group is standby mode.Accelerator of the invention is in the case where the energy of equipment, line and constant power, the utilization rate of accelerator line is improved greatly, greatly reduces energy loss, six into six techniques gone out of accelerator, irradiation production capacity is significantly increased, while irradiation technique meets irradiation products requirement.
Description
Technical field
The present invention relates to irradiation processing equipment related fields, specifically a kind of accelerator six goes out process equipment into six.
Background technique
Accelerator irradiation technique refers to that the electric wire (β ray) for generating electron accelerator or radioactive isotope generate
Gamma-ray energy transfer to substance is illuminated, in effects of ionizing radiation to radiation exposed substance, generate ionization and excitation, release
Orbital electron is released, free radical is formed, by controlling radiation condition, and sends out the physical property for being illuminated substance and chemical composition
Changing simultaneously can become the new substance of desirable one kind.At present accelerator generally use it is single-entry single-out, two into two
Out or four into four go out technique, every time can only 1 axis of irradiation processing, 2 axis or 4 axis products, former accelerator line do not obtain abundant benefit
With irradiation production efficiency is lower, and energy loss is bigger.
Summary of the invention
The purpose of the present invention is to provide a kind of accelerators six to go out process equipment into six, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of accelerator six goes out process equipment into six, comprising: draws under beam and takes technique Transmission system under device and six sets of beams, institute
Stating to draw under beam takes device that accelerator titanium window lower position is arranged in radiation chamber, draws under beam and device is taken to include: preceding incoming wire guide wheel, draw
Take roller, separated time roller, cold water tray, horizontal variable-frequency motor and transmission turning wheel, it is described draw take roller to have two groups, be separately mounted to
The left and right sides of rack, and connect respectively by transmission turning wheel with horizontal variable-frequency motor, horizontal variable-frequency motor connects frequency converter,
Separated time roller has three groups;
Under every set beam technique Transmission system according to wire transportation unwrapping wire successively include: unwrapping wire station machine, retractable cable storage rack,
Take-up station machine and winding displacement control device, wherein technique Transmission system includes two groups of retractable cable storage racks, packet under every set beam
It includes: sliding rail, support roller, cable tensioner, outgoing line guide wheel, incoming wire guide wheel, position detection potentiometer and dynamic line storage wheel, institute
Line storage wheel to be stated to be movably arranged on sliding rail, incoming wire guide wheel is mounted below sliding rail, and outgoing line guide wheel is mounted on extreme, and two sets
Tenslator is set between storage line rack device, and the tenslator includes: wire cylinders, magnetic powder cluth, turbine
Gear-box, motor and sprocket wheel, motor are connected with turbine gearbox input shaft, the output shaft of turbine gear-box, magnetic powder cluth
Sprocket wheel is respectively mounted on the axis of input and output shaft and wire cylinders;
Unwrapping wire station machine or take-up station machine include lifting power plant, elevating mechanism and folding and unfolding wire carrier, the lifting
Mechanism is connect with lifting power plant, and bending roller is mounted on transmission shaft, and transmission shaft is connect with horizontal machine, horizontal machine with
Frequency converter connection, unwrapping wire station machine, take-up station machine are respectively provided with two groups in technique Transmission system under every set beam, wherein at one group
In working condition, another group is standby mode.
As a further solution of the present invention: the winding displacement control device includes: polished rod, winding displacement seat, turning guide wheel, winding displacement
Screw rod and screw rod, displacement screw mandrel are mounted on winding displacement seat, and are connect by shaft coupling with servo motor, and servo motor and servo are driven
Dynamic device connection, polished rod are located at the two sides of displacement screw mandrel.
As a further solution of the present invention: drawing under beam and device is taken to be arranged two sets, draw under every set beam and take horizontal change in device
The frequency converter of frequency motor connection is also connected with process controller under beam.
Compared with prior art, the beneficial effects of the present invention are:
1, the technique of accelerator uses six into six forms gone out, and (operation, a removable disk are standby for double-station wire rewinding and paying off machine
With), and it is equipped with horizontal wire accumulating rack, storage line length 250m or so can reduce the time of removable disk in this way, and six into six modes gone out can
With 6 kinds of different products of irradiation processing simultaneously, the utilization rate of line is set to reach maximum, every group may be implemented not reduction of speed removable disk, mention
High production efficiency is avoided because going up and down the product quality problem during line caused by dose fluctuations during irradiation processing;
2, technique line device, thread guide devices, winding turns, idler positions etc. are redesigned and are adjusted under halved tie,
It improves number of total coils to 152 using coiling under 6 into 6 out beam to enclose, winding turns make under beam up to 144 circles under the practical beam of irradiation processing
Technique winding turns density and accelerator electron beam utilization rate have reached higher level;
3, the accelerator after redesigning is in the case where production run cost is constant, energy, the line of accelerator facility
With power it is constant in the case where, the utilization rate of accelerator line is improved greatly, greatly reduces energy loss, accelerator
Six into six go out techniques, irradiation production capacity is significantly increased, while irradiation technique meets irradiation products requirement.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is to draw the structural schematic diagram for taking device under beam in the present invention.
Fig. 3 is the structural schematic diagram of retractable cable storage rack in the present invention.
Fig. 4 is the structural schematic diagram of tenslator in the present invention.
Fig. 5 is the structural schematic diagram of unwrapping wire station machine or take-up station machine in the present invention.
Fig. 6 is the structural schematic diagram of winding displacement control device in the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1~2, in the embodiment of the present invention, a kind of accelerator six goes out process equipment into six, comprising: draws under beam and takes
Technique Transmission system under device 1 and six sets of beams draws under the beam and takes device 1 that orientation under accelerator titanium window is arranged in radiation chamber
Set, draw under beam take device 1 include: before incoming wire guide wheel 11, draw and take roller 12, separated time roller 13, cold water tray 14, horizontal variable-frequency motor
15 and transmission turning wheel 16, it is described draw take roller 12 to have two groups, be separately mounted to the left and right sides of rack, and pass through transmission respectively
Deflecting roller 16 is connect with horizontal variable-frequency motor 15, and horizontal variable-frequency motor 15 connects frequency converter, and separated time roller 13 has three groups, it is double draw take
Roller 12 drives three groups of separated time rollers 13 driven, carries out the coiling of wire rod circular ring shape, completes the layout and transmission of wire rod;
Such as Fig. 3-6, technique Transmission system according to wire transportation unwrapping wire successively includes: unwrapping wire station machine 31, receives under every set beam
Unwrapping wire storage rack 2, take-up station machine 32 and winding displacement control device, wherein technique Transmission system includes two groups of folding and unfoldings under every set beam
Line storage rack 2 comprising: sliding rail 21, support roller 23, cable tensioner 24, outgoing line guide wheel 25, incoming wire guide wheel 26, position
Detection potentiometer and dynamic line storage wheel 27, the dynamic line storage wheel 27 are movably arranged on sliding rail 21, and incoming wire guide wheel 26 is mounted on cunning
21 lower section of rail, outgoing line guide wheel 25 are mounted on 21 end of sliding rail, and tenslator 22 is arranged between two sets of storage line rack devices, described
Tenslator 22 includes: wire cylinders 221, magnetic powder cluth 222, turbine gear-box 223, motor 224 and sprocket wheel 225,
Motor 224 and turbine gear-box 223 input axis connection, and the output shaft of turbine gear-box 223, the input of magnetic powder cluth 222 are defeated
It is respectively mounted sprocket wheel 225 on the axis of shaft and wire cylinders 221, three is driven by roller chain, and wire rod is rolled in steel wire
Cylinder 221 is guaranteed that wire rod is not in job-hopping on storage rack, stretches the Quality Accident so that fracture by some tension;
Unwrapping wire station machine 31 or take-up station machine 32 include that lifting power plant 311, elevating mechanism 312 and retractable cable are led
Wheel, the elevating mechanism 312 connect with lifting power plant 311, and bending roller is mounted on transmission shaft 313, transmission shaft 313 and
Horizontal machine connection, horizontal machine are connect with frequency converter, and the winding displacement control device includes: polished rod 321, winding displacement seat 322, turns to
Guide wheel 323, displacement screw mandrel 324 and screw rod 325, displacement screw mandrel 324 are mounted on winding displacement seat 322, and pass through shaft coupling and servo
Motor connection, servo motor are connect with servo-driver, and polished rod 321 is located at the two sides of displacement screw mandrel 324, unwrapping wire station machine
31, take-up station machine 32 is respectively provided with two groups in technique Transmission system under every set beam, wherein one group is in running order, another group
For standby mode, it is not required to slow down or shuts down when replacing product in the actual production process in this way, and retractable cable storage rack 2 and folding and unfolding
The cooperation of line station machine guarantees have enough wire rods to answer the operation drawn under halved tie and take transmission transmission product, in the feelings for being not required to reduction of speed
Stable removable disk transition under condition.
Draw under beam and device 1 is taken to be arranged two sets, draws under every set beam and device 1 and horizontal variable-frequency motor 15 is taken to be also connected with technique under beam
Cyclelog receives the control signal that accelerator host issues, then carries out internal data conversion, draws under halved tie and takes power train
The operation for taking transmission is drawn in system output signal, control.
The servo motor of winding displacement control device connects one group of winding displacement servo-driver, guarantees that wire rod can be neatly tight in take-up
Close is wrapped on drum, and can according to the speed of take-up motor adjust coiling when winding displacement gap and density.
The working principle of the invention:
(1) when production booting, process controller issues power-on instruction, process control under beam under host system halved tie
Device processed carries out data conversion to the instruction of host system, and the parametric synthesis of program setting itself is combined to analyze, and gives beam down coversion
Device issues control signal, and beam low-converter output signal controls beam underdrive motor operation, draws under drive beam and device 1 is taken to operate:
(2) wire rod is drawn under beam device 1 is taken to rotate clockwise with movement on technique Transmission system unwrapping wire storage rack 2 under beam,
Wire rod on storage rack is endlessly admitted to radiation chamber and carries out irradiation processing, while the dynamic storage line guide wheel on storage rack is forward
Mobile, for the position detection potentiometer output voltage signal on storage rack to unwrapping wire frequency converter, unwrapping wire controls frequency converter output signal
It controls the operating of unwrapping wire motor and drives draw drum unwrapping wire, by payoff tension controller output voltage signal to magnetic powder cluth 222,
It is wrapped in the wire rod on lineman's bit line disk closely on unwrapping wire guide wheel, the wire rod on drum is transmitted on storage rack, supplement
It is admitted to the indoor wire rod of irradiation;
(3) wire rod irradiated, which passes through to draw under beam, takes device 1 to send out radiation chamber, is transmitted to the receipts of technique Transmission system under beam
On line storage rack, the dynamic storage line guide wheel on take-up storage rack is moved backward, and drives the position detection potentiometer rotation on storage rack,
To take-up frequency converters, frequency converter output signal controls the operating of take-up motor and drives take-up position detection potentiometer output voltage signal
Disk rotation carries out take-up, passes through the magnetic powder cluth 222 and take-up work of takeup tension controller output voltage signal to take-up
Winding displacement servo-driver control winding displacement servo motor operating on position, the wire rod for keeping the postdose sent out out of radiation chamber good
In good order is wrapped on take-up drum, completes function of receiving line.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (3)
1. a kind of accelerator six goes out process equipment into six, comprising: draw under beam and takes technique Transmission system under device (1) and six sets of beams,
Draw under the beam and take device (1) that accelerator titanium window lower position is set in radiation chamber, it is characterised in that: draws under beam and take device
(1) include: preceding incoming wire guide wheel (11), draw and take roller (12), separated time roller (13), cold water tray (14), horizontal variable-frequency motor (15)
With transmission turning wheel (16), it is described draw take roller (12) to have two groups, be separately mounted to the left and right sides of rack, and pass through biography respectively
Dynamic deflecting roller (16) are connect with horizontal variable-frequency motor (15), and horizontal variable-frequency motor (15) connects frequency converter, and separated time roller (13) has
Three groups;
Technique Transmission system successively includes: unwrapping wire station machine (31), retractable cable storage rack according to wire transportation unwrapping wire under every set beam
(2), take-up station machine (32) and winding displacement control device, wherein retractable cable storage rack (2) has two groups, include: sliding rail (21),
It supports roller (23), cable tensioner (24), outgoing line guide wheel (25), incoming wire guide wheel (26), position detection potentiometer and moves
Line storage wheel (27), the dynamic line storage wheel (27) are movably arranged on sliding rail (21), and incoming wire guide wheel (26) is mounted under sliding rail (21)
Side, outgoing line guide wheel (25) is mounted on sliding rail (21) end, tenslator (22) is arranged between two sets of storage line rack devices, described
Tenslator (22) includes: wire cylinders (221), magnetic powder cluth (222), turbine gear-box (223), motor (224)
With sprocket wheel (225), motor (224) and turbine gear-box (223) input axis connection, output shaft, the magnetic powder of turbine gear-box (223)
Sprocket wheel (225) are respectively mounted on the input and output shaft of clutch (222) and the axis of wire cylinders (221);
Unwrapping wire station machine (31) or take-up station machine (32) include lifting power plant (311), elevating mechanism (312) and retractable cable
Guide wheel, the elevating mechanism (312) connect with lifting power plant (311), and bending roller is mounted on transmission shaft (313), pass
Moving axis (313) is connect with horizontal machine, and horizontal machine is connect with frequency converter, and unwrapping wire station machine (31), take-up station machine (32) exist
Two groups are respectively provided in technique Transmission system under every set beam, wherein one group in running order, another group is standby mode.
2. a kind of accelerator six according to claim 1 goes out process equipment into six, it is characterised in that: the winding displacement control dress
Set includes: polished rod (321), winding displacement seat (322), turning guide wheel (323), displacement screw mandrel (324) and screw rod (325), displacement screw mandrel
(324) it is mounted on winding displacement seat (322), and is connect by shaft coupling with servo motor, servo motor connects servo-driver, light
Bar (321) is located at the two sides of displacement screw mandrel (324).
3. a kind of accelerator six according to claim 1 goes out process equipment into six, it is characterised in that: draw under beam and take device
(1) it is arranged two sets, draws under every set beam and the frequency converter that horizontal variable-frequency motor is connected in device (1) is taken to connect process control under beam
Device processed.
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CN201810581049.9A CN108538424B (en) | 2018-06-07 | 2018-06-07 | A kind of accelerator six goes out process equipment into six |
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CN201810581049.9A CN108538424B (en) | 2018-06-07 | 2018-06-07 | A kind of accelerator six goes out process equipment into six |
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CN108538424A CN108538424A (en) | 2018-09-14 |
CN108538424B true CN108538424B (en) | 2019-10-22 |
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CN111681802A (en) * | 2020-07-15 | 2020-09-18 | 东莞市百晟新材料科技有限公司 | Electron accelerator irradiation system |
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CN101920564A (en) * | 2009-12-03 | 2010-12-22 | 深圳市住美辐射材料有限公司 | Vertical irradiation processing device |
CN202584752U (en) * | 2012-03-31 | 2012-12-05 | 湖北天泰辐照有限责任公司 | System winding and unwinding device in irradiation beam |
CN204407092U (en) * | 2014-12-23 | 2015-06-17 | 东莞市庆丰电工机械有限公司 | One causes machine and large cable irradiation apparatus thereof |
CN207441275U (en) * | 2017-11-24 | 2018-06-01 | 深圳中广核沃尔辐照技术有限公司 | One kind six into six goes out accelerator irradiation technique system |
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Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201025584Y (en) * | 2006-12-22 | 2008-02-20 | 深圳市福赛能源技术有限公司 | Under bundle technology control system |
JP2009250781A (en) * | 2008-04-07 | 2009-10-29 | Yazaki Corp | Device and method for electron beam irradiation |
CN201494955U (en) * | 2009-08-12 | 2010-06-02 | 江苏达胜加速器制造有限公司 | Vertical type wire accumulation frame |
CN101920564A (en) * | 2009-12-03 | 2010-12-22 | 深圳市住美辐射材料有限公司 | Vertical irradiation processing device |
CN202584752U (en) * | 2012-03-31 | 2012-12-05 | 湖北天泰辐照有限责任公司 | System winding and unwinding device in irradiation beam |
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Address after: 518118 seven floor, wal industrial park complex, Lanjing North Road, Pingshan New District, Shenzhen, Guangdong Patentee after: CGN Jinwo Technology Co.,Ltd. Address before: 518118 seven floor, wal industrial park complex, Lanjing North Road, Pingshan New District, Shenzhen, Guangdong Patentee before: SHENZHEN CGN WOER IRRADIATION TECHNOLOGY Co.,Ltd. |
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