CN215640937U

CN215640937U - Ceramic manufacture detection line

Info

Publication number: CN215640937U
Application number: CN202122411033.3U
Authority: CN
Inventors: 周荣标; 魏婷瑜
Original assignee: Guangdong Jiushijia Ceramics Co ltd
Current assignee: Guangdong Jiushijia Ceramics Co ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-01-25
Anticipated expiration: 2031-09-30

Abstract

The utility model discloses a ceramic production detection line which comprises a conveying line, a mounting frame and a plurality of detection units, wherein the mounting frame is arranged above the conveying line, and the detection units are arranged on the mounting frame at intervals; the detection unit comprises a lifting mechanism, a moving frame, a bottle taking mechanism and a light-emitting mechanism; the lifting mechanism is arranged on the mounting frame, and the output end of the lifting mechanism is connected with the movable frame; the bottle taking mechanism is arranged on the moving frame and used for clamping the ceramic products on the conveying line; the light-emitting mechanism is arranged on the movable frame, and when the bottle taking mechanism clamps the ceramic product, the light-emitting part of the light-emitting mechanism is positioned in the ceramic product; the application aims at providing a ceramic manufacture detection line, belongs to ceramic manufacture technical field, can detect ceramic product in batches, and the testing result has directly perceived nature simultaneously, can greatly improve detection efficiency.

Description

Ceramic manufacture detection line

Technical Field

The utility model relates to the technical field of ceramic product detection, in particular to a ceramic production detection line.

Background

The ceramic is a general term of pottery and porcelain, is also an industrial art in China, and is wild and simple ancient painted pottery and black pottery in China in the age of the stone novelties. The surface of the porcelain blank needs to be glazed in the processing process of the ceramic, so that the aesthetic property of the ceramic processing is ensured.

The sanitary ceramic belongs to the field of bathrooms, and is a ceramic product, wherein in the production process of the sanitary ceramic, a fired sanitary ceramic blank is required to be detected, whether the sanitary ceramic cracks in firing is mainly detected, and qualified products are conveyed to the next procedure for processing. Because the existing ceramic production generally adopts a mechanical production line for flow processing, the production speed of the product is high, the requirement of accuracy is required to be met in the aspect of detection efficiency, and meanwhile, the detection efficiency is also required to be ensured. The current detection mode generally adopts manual work to detect the product one by one, and detection efficiency is low, is unfavorable for production.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a ceramic production detection line, which can detect ceramic products in batches, has intuitive detection results and can greatly improve the detection efficiency.

In order to achieve the purpose, the utility model adopts the following technical scheme: the ceramic production detection line comprises a conveying line, a mounting frame and a plurality of detection units, wherein the mounting frame is arranged above the conveying line, and the detection units are arranged on the mounting frame at intervals; the detection unit comprises a lifting mechanism, a moving frame, a bottle taking mechanism and a light-emitting mechanism; the lifting mechanism is arranged on the mounting frame, and the output end of the lifting mechanism is connected with the movable frame; the bottle taking mechanism is arranged on the moving frame and used for clamping the ceramic products on the conveying line; the light-emitting mechanism is arranged on the movable frame, and when the bottle taking mechanism clamps and clamps the ceramic product, the light-emitting part of the light-emitting mechanism is positioned in the ceramic product.

Preferably, the movable frame is provided with two mounting grooves; the bottle taking mechanism comprises a bottle taking cylinder, a connecting rod, a lifting plate, a first curved rod and a second curved rod; the bottle taking cylinder is arranged on the moving frame, the output end of the bottle taking cylinder is connected with one end of the connecting rod, the other end of the connecting rod is hinged with the upper end of the lifting plate, the lower end of the lifting plate is hinged with the upper end of the first curved rod and the upper end of the second curved rod, the bent part of the first curved rod is hinged with one of the mounting grooves, and the bent part of the second curved rod is hinged with the other mounting groove; the moving direction of the lifting plate is parallel to the moving direction of the output end of the bottle taking cylinder.

Preferably, a first sucker is arranged at the lower end of the first curved bar, and a second sucker is arranged at the lower end of the second curved bar; the first sucker and the second sucker face outwards.

Preferably, the lower surface of removal frame is provided with and separates the worn-out fur, separate the worn-out fur and be provided with the first hole of stepping down that suits with first curved bar and second curved bar.

Preferably, the light emitting mechanism comprises an adjusting plate and a light emitting lamp; the regulating plate sets up remove the frame, the luminescent light is installed the regulating plate, the lower extreme of luminescent light is located remove the below of frame.

Preferably, the regulating plate is provided with a strip-shaped hole, and the regulating plate is connected with the movable frame through a regulating screw.

Preferably, the luminescent lamp adopts warm color lamp light, and the color temperature of the warm color lamp light is 2700-.

Preferably, a background plate is arranged on the side surface of the mounting frame, and the background plate is dark-colored.

Preferably, elevating system includes lift cylinder, guide post and uide bushing, the lift cylinder with the mounting bracket is connected, the output of lift cylinder with it connects to remove the frame, the uide bushing sets up remove the frame, the upper end of guide post with the mounting bracket is connected, the lower extreme of guide post with uide bushing sliding connection.

The technical scheme of the utility model has the beneficial effects that: carry ceramic product through the transfer chain, when ceramic product carried to the detecting element under, transfer chain stop work, elevating system drove the removal frame removes down, gets a bottle mechanism clamp and gets ceramic product, and at this moment, luminous part of luminous mechanism is in ceramic product. Then, the light-emitting mechanism works, and the ceramic product has cracks through the light transmission condition of the ceramic product, for example, when light leakage occurs on the surface of the ceramic product; or when the surface of the ceramic product has irregular black shadow, the ceramic product has uneven glazing. And after the worker moves the unqualified product out of the conveying line, the conveying line continues to work, and the detection work of the ceramic product of the next batch is repeated.

This application improves detection efficiency through a plurality of detecting element simultaneous workings, illuminates in ceramic product's inside, and the workman only needs to judge ceramic product surface's printing opacity condition, can judge whether there is the flaw ceramic product, and the result is directly perceived, and degree of recognition is high, can greatly improve detection efficiency.

Drawings

FIG. 1 is a schematic block diagram of one embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a detecting unit according to an embodiment of the present invention;

FIG. 3 is a schematic cross-sectional view of a bottle extractor mechanism according to an embodiment of the present invention;

fig. 4 is a schematic top view of a bottle removing mechanism according to an embodiment of the present invention.

Wherein: the device comprises a conveying line 1, a mounting frame 2, a detection unit 3, a lifting mechanism 4, a lifting cylinder 41, a guide column 42, a moving frame 5, a mounting groove 51, a bottle taking mechanism 6, a bottle taking cylinder 61, a connecting rod 62, a lifting plate 63, a first curved rod 64, a second curved rod 65, a first suction cup 66, a second suction cup 67, a light isolation plate 68, a light emitting mechanism 7, an adjusting plate 71, a light emitting lamp 72 and a background plate 8.

Detailed Description

The technical scheme of the utility model is further explained by the specific implementation mode in combination with the attached drawings.

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features for distinguishing between descriptive features, non-sequential, non-trivial and non-trivial.

In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 4, the ceramic production detection line comprises a conveying line 1, a mounting frame 2 and a plurality of detection units 3, wherein the mounting frame 2 is arranged above the conveying line 1, and the plurality of detection units 3 are arranged at intervals on the mounting frame 2; the detection unit 3 comprises a lifting mechanism 4, a moving frame 5, a bottle taking mechanism 6 and a light-emitting mechanism 7; the lifting mechanism 4 is arranged on the mounting frame 2, and the output end of the lifting mechanism 4 is connected with the movable frame 5; the bottle taking mechanism 6 is arranged on the moving frame 5, and the bottle taking mechanism 6 is used for clamping the ceramic products on the conveying line 1; the light-emitting mechanism 7 is arranged on the movable frame 5, and when the bottle taking mechanism 6 clamps and clamps the ceramic product, the light-emitting part of the light-emitting mechanism 7 is positioned in the ceramic product.

Adopt this kind of structure, carry ceramic product through transfer chain 1, when ceramic product carried to detecting element 3 under, transfer chain 1 stop work, elevating system 4 drives remove frame 5 moves down, gets bottle mechanism 6 clamp and gets ceramic product, and at this moment, the illuminating part of illuminating mechanism 7 is in ceramic product. Subsequently, the light-emitting mechanism 7 works, and through the light transmission condition of the ceramic product, for example, when light leakage occurs on the surface of the ceramic product, cracks exist in the ceramic product; or when the surface of the ceramic product has irregular black shadow, the ceramic product has uneven glazing. And after the worker moves the unqualified product out of the conveying line 1, the conveying line 1 continues to work, and the detection work of the ceramic product of the next batch is repeated.

This application improves detection efficiency through 3 simultaneous workings of a plurality of detecting element, illuminates in ceramic product's inside, and the workman only needs to judge ceramic product surface's printing opacity condition, can judge whether ceramic product exists the flaw, and the result is directly perceived, and degree of recognition is high, can greatly improve detection efficiency.

Preferably, the moving frame 5 is provided with two mounting grooves 51; the bottle taking mechanism 6 comprises a bottle taking cylinder 61, a connecting rod 62, a lifting plate 63, a first crank rod 64 and a second crank rod 65; the bottle taking cylinder 61 is arranged on the moving frame 5, the output end of the bottle taking cylinder 61 is connected with one end of the connecting rod 62, the other end of the connecting rod 62 is hinged with the upper end of the lifting plate 63, the lower end of the lifting plate 63 is hinged with the upper end of the first curved rod 64 and the upper end of the second curved rod 65, the bent part of the first curved rod 64 is hinged with one of the mounting grooves 51, and the bent part of the second curved rod 65 is hinged with the other mounting groove 51; the moving direction of the lifting plate 63 is parallel to the moving direction of the output end of the bottle taking cylinder 61.

With this structure, the bottle-taking cylinder 61 drives the lifting plate 63 to move up and down in the vertical direction through the connecting rod 62. When the lifting plate 63 moves downwards, the upper ends of the first curved bar 64 and the second curved bar 65 are driven to move downwards, and because the bending part of the first curved bar 64 and the bending part of the second curved bar 65 are hinged to the mounting groove 51, the lower ends of the first curved bar 64 and the second curved bar 65 can be expanded outwards at the same time, so that the inner wall of a ceramic product is propped against, and the purpose of clamping the ceramic product is achieved. When the lifting plate 63 moves downward, the lower ends of the first and second

curved bars

64 and 65 are simultaneously contracted inward, thereby releasing the ceramic product.

Specifically, a first suction cup 66 is arranged at the lower end of the first curved rod 64, and a second suction cup 67 is arranged at the lower end of the second curved rod 65; the first suction cup 66 and the second suction cup 67 are both directed outward.

Adopt this kind of structure, set up first sucking disc 66 and second sucking disc 67 and can first curved bar 64 and the ability of pressing from both sides of second curved bar 65, prevent that ceramic product from droing, the better stability of centre gripping effect.

Preferably, the lower surface of the moving frame 5 is provided with a light shielding plate 68, and the light shielding plate 68 is provided with a first abdicating hole adapted to the first curved bar 64 and the second curved bar 65.

When the first curved bar 64 and the second curved bar 65 are matched to clamp the ceramic product, the light-blocking plate 68 covers the opening of the ceramic product to block light, so that the light emitted from the opening is reduced, the influence of scattered light on workers is reduced, and the recognition and judgment capacity of the workers is improved.

Specifically, the light emitting mechanism 7 includes an adjusting plate 71 and a light emitting lamp 72; the adjusting plate 71 is disposed on the moving frame 5, the light emitting lamps 72 are installed on the adjusting plate 71, and the lower ends of the light emitting lamps 72 are located below the moving frame 5.

In this application, regulating plate 71 is provided with the bar hole, regulating plate 71 pass through adjusting screw with it connects to remove frame 5.

Meanwhile, the light emitting lamp 72 adopts warm color light, and the color temperature of the warm color light is 2700-.

By adopting the structure, the adjusting plate 71 can be fixed or released by screwing or unscrewing the adjusting screw, the position of the light-emitting lamp 72 is adjusted by moving the position of the adjusting plate 71, so that the light-emitting lamp 72 is positioned close to the middle part of the ceramic product, and the light of the light-emitting lamp 72 can uniformly irradiate the inner wall of the ceramic product, thereby avoiding dead angles.

The eyes of workers are protected by adopting warm light, and the phenomenon that the eyesight of the workers is damaged due to long-time work is avoided.

Preferably, the side of the mounting frame 2 is provided with a background plate 8, and the background plate 8 is dark-colored.

With this configuration, the dark background plate 8 can be used to visually observe the light leakage on the surface of the ceramic product.

Specifically, elevating system 4 includes lift cylinder 41, guide post 42 and uide bushing, lift cylinder 41 with mounting bracket 2 is connected, lift cylinder 41's output with remove the frame 5 and connect, the uide bushing sets up remove the frame 5, the upper end of guide post 42 with mounting bracket 2 is connected, the lower extreme of guide post 42 with uide bushing sliding connection.

The lifting cylinder 41, the guide post 42 and the guide sleeve are matched to play a good guiding role, and the movable frame 5 can be stably lifted.

In the description herein, references to the description of the terms "embodiment," "example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the utility model and should not be construed in any way as limiting the scope of the utility model. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims

1. The ceramic production detection line is characterized by comprising a conveying line, a mounting frame and a plurality of detection units, wherein the mounting frame is arranged above the conveying line, and the detection units are arranged on the mounting frame at intervals; the detection unit comprises a lifting mechanism, a moving frame, a bottle taking mechanism and a light-emitting mechanism; the lifting mechanism is arranged on the mounting frame, and the output end of the lifting mechanism is connected with the movable frame; the bottle taking mechanism is arranged on the moving frame and used for clamping the ceramic products on the conveying line; the light-emitting mechanism is arranged on the movable frame, and when the bottle taking mechanism clamps and clamps the ceramic product, the light-emitting part of the light-emitting mechanism is positioned in the ceramic product.

2. The ceramic production detection line of claim 1, wherein the moving frame is provided with two mounting slots; the bottle taking mechanism comprises a bottle taking cylinder, a connecting rod, a lifting plate, a first curved rod and a second curved rod; the bottle taking cylinder is arranged on the moving frame, the output end of the bottle taking cylinder is connected with one end of the connecting rod, the other end of the connecting rod is hinged with the upper end of the lifting plate, the lower end of the lifting plate is hinged with the upper end of the first curved rod and the upper end of the second curved rod, the bent part of the first curved rod is hinged with one of the mounting grooves, and the bent part of the second curved rod is hinged with the other mounting groove; the moving direction of the lifting plate is parallel to the moving direction of the output end of the bottle taking cylinder.

3. The ceramic production detection line of claim 2, wherein the lower end of the first curved bar is provided with a first suction cup, and the lower end of the second curved bar is provided with a second suction cup; the first sucker and the second sucker face outwards.

4. The ceramic production detection line according to claim 1, wherein the lower surface of the moving frame is provided with a light shielding plate, and the light shielding plate is provided with a first abdicating hole adapted to the first curved bar and the second curved bar.

5. The ceramic production detection line of claim 1, wherein the light emitting mechanism comprises an adjusting plate and a light emitting lamp; the regulating plate sets up remove the frame, the luminescent light is installed the regulating plate, the lower extreme of luminescent light is located remove the below of frame.

6. The ceramic production detection line of claim 5, wherein the adjusting plate is provided with a strip-shaped hole, and the adjusting plate is connected with the moving frame through an adjusting screw.

7. The ceramic production detection line of claim 5, wherein the light-emitting lamp adopts warm color lamp light, and the color temperature of the warm color lamp light is 2700-.

8. The ceramic production detection line of claim 1, wherein a background plate is disposed on a side surface of the mounting frame, and the background plate is dark-colored.

9. The ceramic production detection line according to claim 1, wherein the lifting mechanism comprises a lifting cylinder, a guide post and a guide sleeve, the lifting cylinder is connected with the mounting frame, an output end of the lifting cylinder is connected with the moving frame, the guide sleeve is arranged on the moving frame, an upper end of the guide post is connected with the mounting frame, and a lower end of the guide post is slidably connected with the guide sleeve.