CN215591941U - Double-layer circulation production line - Google Patents
Double-layer circulation production line Download PDFInfo
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- CN215591941U CN215591941U CN202121711887.7U CN202121711887U CN215591941U CN 215591941 U CN215591941 U CN 215591941U CN 202121711887 U CN202121711887 U CN 202121711887U CN 215591941 U CN215591941 U CN 215591941U
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Abstract
The utility model relates to the technical field of production lines, in particular to a double-layer flow-transfer production line which comprises a workbench group and a transfer mechanism; the worktable group is provided with a slide for sliding the circulation plate, the bottom of the slide is provided with a fluency strip, a conveying mechanism for conveying the circulation plate is arranged below the slide in the worktable group, the fluency strip is arranged at the bottom of the slide, so that a worker can directly push the circulation plate to move to the next worktable, the friction force between the circulation plate and the slide is small, the labor intensity of the worker can be effectively reduced, meanwhile, when the circulation plate reaches the output end of the slide, the circulation plate is pushed into the transfer mechanism through manpower, the circulation plate is automatically transferred to the conveying mechanism through the transfer mechanism, the circulation plate is conveyed to the input end side of the slide by the conveying mechanism, the circulation use of the circulation plate is realized, the labor cost is reduced, the production efficiency is improved, the conveying mechanism is carried to the bottom of the worktable, the integral structure is compact, the occupied space is small, and the installation and maintenance are convenient.
Description
Technical Field
The utility model relates to the technical field of production lines, in particular to a double-layer flow-transfer production line.
Background
The basic principle of the production line is that a repeated production process is divided into a plurality of sub-processes, the former sub-process creates execution conditions for the next sub-process, and each process can be carried out simultaneously with other sub-processes; in short, the method is functional decomposition, and the functional decomposition is carried out sequentially in space and is overlapped and paralleled in time;
the manual assembly production line is the comparatively extensive production line of use at present, be fit for the equipment of middle-size and small-size product, it mainly comprises a plurality of workstations, each workstation generally is for corresponding a process, different processes can pack, the operation such as assembly or polish, the product then specifically shifts between different workstations in proper order for placing on the circulation board, and the circulation board is generally for bearing the product and transmitting along same direction, the product is accomplished the equipment back promptly, the circulation board can all be piled up at the output of production line, need special personnel regularly to be responsible for transporting the circulation board of production line output to the input of production line, lead to the problem of wasting time and energy, and also more in order to guarantee the quantity of the required circulation board of continuous production.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: in order to solve the problem that in the prior art, after the product is assembled in the production line, the circulation plates can be totally accumulated at the output end of the production line, and special personnel are required to be responsible for conveying the circulation plates at the output end of the production line to the input end of the production line at regular intervals, a double-layer circulation production line is provided.
The technical scheme adopted by the utility model for solving the technical problems is as follows: a double-layer flow transfer production line comprises a workbench group and a transfer mechanism;
the workbench group is provided with a slide way for the flow rotating plate to slide, the bottom of the slide way is provided with a fluency strip, the workbench group comprises a plurality of workbenches which are sequentially arranged along the extension direction of the slide way, and the slide way sequentially passes through all the workbenches;
the workstation group is provided with the conveying mechanism who is used for carrying the circulation board below that is located the slide, the direction of movement of circulation board on the slide is opposite with the direction of delivery of circulation board on conveying mechanism, the setting of transfer mechanism is in the side of workstation group, and is used for shifting the circulation board of slide output to conveying mechanism's input.
Utilize in this scheme to set up fluent strip bottom the slide, in order to support the circulation board of placing the product, so the workman can directly promote the circulation board and remove to next workstation, frictional force between circulation board and the slide is little, can effectually reduce workman intensity of labour, simultaneously when the output of circulation board reachs the slide, push it into transfer mechanism through the manual work, by transfer mechanism with circulation board automatic transfer to conveying mechanism, carry the circulation board to the input place side of slide by conveying mechanism again, thereby realize the circulation use of circulation board, can reduce the cost of labor, improve production efficiency, can reduce the required quantity of circulation board, and conveying mechanism carries on to the workstation bottom, overall structure is compact, occupation space is little and easy to assemble and maintain.
Furthermore, fluent strips are arranged on the front side and the rear side of the slide way; can play protection and guide effect, the fluent strip of the front and back both sides of slide is the opposition with the front and back both sides of circulation board respectively, can make the circulation board remove along the extending direction of slide, and prevents that the circulation board on the slide from droing in the front and back direction.
Furthermore, the transfer mechanism comprises a support, a lifting platform for bearing the current transfer plate, a transverse cylinder and a lifting cylinder, wherein the lifting platform is slidably mounted on the support, a cylinder barrel of the lifting cylinder is fixed on the support, an extending end of the lifting cylinder is fixedly connected with the lifting platform, the lifting cylinder is used for driving the lifting platform to reciprocate up and down, a cylinder body of the transverse cylinder is fixed on the lifting platform, a push plate is fixed at the extending end of the transverse cylinder, and the transverse cylinder is used for driving the push plate to reciprocate left and right;
when the lift cylinder drives the elevating platform and rises to when with the slide parallel and level, the manual circulation board that promotes the slide output of workman gets into the elevating platform, and then the lift cylinder drives the elevating platform and descends to with the conveying mechanism parallel and level, drives the push pedal by horizontal cylinder again, promotes the input to conveying mechanism by the circulation board of push pedal on with the elevating platform.
Furthermore, a fluency strip is arranged on the upper surface of the lifting platform; the fluent strip supporting column flow plate on the lifting platform can provide the flexibility of movement of the flow plate.
Furthermore, the front side and the rear side of the flow plate on the lifting platform are provided with fluency strips, so that the flow plate can be prevented from falling off from the lifting platform in the front and rear directions, and the flow plate on the lifting platform can be prevented from being blocked.
Further, the conveying mechanism is a roller conveying mechanism or a belt conveying mechanism.
Furthermore, the workbench is provided with an illuminating lamp above the slide, and the illuminating lamp is fixedly connected or slidably connected with the workbench.
Further, a first material level, a second material level and a third material level for placing articles are sequentially arranged on the workbench from top to bottom.
Further, an operating platform is arranged on the working platform and is positioned above the slide way.
Further, a balancer is fixedly or slidably mounted at the upper end of the workbench.
The utility model has the beneficial effects that: according to the double-layer flow production line, the fluent strips are arranged at the bottom of the slide way to support the flow plate for placing the product, so that a worker can directly push the flow plate to move to the next workbench, the friction force between the flow plate and the slide way is small, the labor intensity of the worker can be effectively reduced, meanwhile, when the flow plate reaches the output end of the slide way, the flow plate is pushed into the transfer mechanism through the manual work, the flow plate is automatically transferred to the conveying mechanism through the transfer mechanism, and then the flow plate is conveyed to the side of the input end of the slide way through the conveying mechanism, so that the circulation use of the flow plate is realized, the labor cost is reduced, the production efficiency is improved, the conveying mechanism is carried to the bottom of the workbench, the whole structure is compact, the occupied space is small, and the installation and maintenance are convenient.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a three-dimensional schematic view of a two-level flow line of the present invention;
FIG. 2 is a three-dimensional schematic view of a platen in a dual-layer flow-through process line of the present invention;
FIG. 3 is an enlarged partial schematic view of A in FIG. 2;
FIG. 4 is a schematic side view of a table in a dual-layer flow line of the present invention;
FIG. 5 is an enlarged partial schematic view of B in FIG. 4;
FIG. 6 is a three-dimensional schematic view of a transfer mechanism in a dual-layer flow-to-process line of the present invention;
in the figure: 1. a slideway;
2. a conveying mechanism;
3. a workbench 301, a first material level 302, a second material level 303, a third material level 304 and an operation desk;
4. fluency strips;
5. a flow plate;
6. the transfer mechanism comprises a 601, a lifting table, 602, a transverse cylinder, 603, a lifting cylinder, 604, a push plate, 605 and a support;
7. an illuminating lamp;
8. a balancer.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic diagrams illustrating the basic structure of the present invention only in a schematic manner, and thus show only the constitution related to the present invention, and directions and references (e.g., upper, lower, left, right, etc.) may be used only to help the description of the features in the drawings. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the claimed subject matter is defined only by the appended claims and equivalents thereof.
Example 1
As shown in fig. 1 to 6, a double-layer flow-through production line comprises a worktable set and a transfer mechanism 6;
the workbench group is provided with a slide way 1 for a flow rotating plate 5 to slide, the bottom of the slide way 1 is provided with a fluency strip 4, the workbench group comprises a plurality of workbenches 3 which are sequentially arranged along the extension direction of the slide way 1, and the slide way 1 sequentially passes through all the workbenches 3;
the below that the workstation group is located slide 1 is provided with conveying mechanism 2 that is used for carrying circulation board 5, the moving direction of circulation board 5 on slide 1 is opposite with the direction of delivery of circulation board 5 on conveying mechanism 2, transfer mechanism 6 sets up the side in the workstation group, and is used for shifting the circulation board 5 of slide 1 output to conveying mechanism 2's input.
The front side and the rear side of the slideway 1 are both provided with fluency strips 4; can play protection and guide effect, fluent strip 4 of the front and back both sides of slide 1 is the opposition with the front and back both sides of circulation board 5 respectively, can make circulation board 5 remove along slide 1's extending direction, and prevents that circulation board 5 on the slide 1 from droing in the front and back direction.
The transfer mechanism 6 comprises a support 605, a lifting platform 601 for bearing the current transfer plate 5, a transverse cylinder 602 and a lifting cylinder 603, wherein the lifting platform 601 is slidably mounted on the support 605, a cylinder barrel of the lifting cylinder 603 is fixed on the support 605, an extending end of the lifting cylinder 603 is fixedly connected with the lifting platform 601, the lifting cylinder 603 is used for driving the lifting platform 601 to reciprocate up and down, a cylinder body of the transverse cylinder 602 is fixed on the lifting platform 601, a push plate 604 is fixed on the extending end of the transverse cylinder 602, and the transverse cylinder 602 is used for driving the push plate 604 to reciprocate left and right;
when the lifting cylinder 603 drives the lifting platform 601 to rise to be flush with the slide 1, a worker manually pushes the flow plate 5 at the output end of the slide 1 to enter the lifting platform 601, then the lifting cylinder 603 drives the lifting platform 601 to fall to be flush with the conveying mechanism 2, then the transverse cylinder 602 drives the push plate 604, and the flow plate 5 on the lifting platform 601 is pushed to the input end of the conveying mechanism 2 by the push plate 604.
The upper surface of the lifting platform 601 is provided with a fluency strip 4; the fluency strip 4 on the lifting platform 601 supports the flow transfer plate 5, and the flexibility of moving the flow transfer plate 5 can be provided.
The flow strips 4 are arranged on the front side and the rear side of the flow plate 5 on the lifting platform 601, so that the flow plate 5 can be prevented from falling off from the lifting platform 601 in the front and rear directions, and the flow plate 5 on the lifting platform 601 can be prevented from being stuck.
Conveying mechanism 2 is roller table conveying mechanism 2 or belt conveyor 2, for example: the roller conveying mechanism consists of a plurality of rollers distributed along the conveying direction, and the rollers are electric rollers or unpowered rollers; or the rollers are in transmission connection with each other, and at least one of the rollers is in transmission connection with the motor; for example: the belt conveying mechanism mainly comprises a belt, a driving roller, a driven roller and a motor, wherein the belt is in transmission connection between the driving roller and the driven roller, and the motor is in transmission connection with the driving roller.
An illuminating lamp 7 is arranged on the upper portion of the slide way 1 of the workbench 3, and the illuminating lamp 7 is fixedly or slidably connected with the workbench 3; the lighting lamp 7 is arranged, so that products can be observed conveniently, and misoperation is reduced; in the embodiment, the illuminating lamp 7 is preferably in sliding connection with the workbench 3, so that the illuminating lamp 7 can move back and forth, and workers can adjust the position of the illuminating lamp 7 according to work requirements and fatigue states.
A first material level 301, a second material level 302 and a third material level 303 for placing articles are sequentially arranged on the workbench 3 from top to bottom; in this embodiment, the first material level 301, the second material level 302 and the third material level 303 are provided with a plurality of support rods or support tubes, such as aluminum tubes, for placing articles; for example, the first material level 301 may be used to place raw materials, the second material level 302 may be used to place assembly accessories, and the third material level 303 may be used to place defective products, or may be adjusted according to actual requirements.
The workbench 3 is provided with an operating platform 304, and the operating platform 304 is positioned above the slideway 1; the console 304 may perform packaging, assembly, polishing, etc.
A balancer 8 is fixedly or slidably mounted at the upper end of the working table 3 to hang a windrow or a grinding tool.
The fluency strip 4 in the embodiment can be composed of a profile and a plurality of rollers installed on the profile along the length direction of the profile, wherein the wheel surface of the roller on the fluency strip 4 at the bottom of the slide 1 faces the bottom surface of the flow plate 5 on the slide 1, the wheel surface of the roller on the fluency strip 4 at the front side of the slide 1 faces the front side surface of the flow plate 5 on the slide 1, the wheel surface of the roller on the fluency strip 4 at the rear side of the slide 1 faces the rear side surface of the flow plate 5 on the slide 1, the wheel surface of the roller on the fluency strip 4 at the upper surface of the lifting platform 601 faces the bottom surface of the flow plate 5 on the lifting platform 601, the wheel surface of the roller on the fluency strip 4 at the front side of the flow plate 5 on the lifting platform 601 faces the front side surface of the flow plate 5 on the lifting platform 601, and the wheel surface of the roller on the fluency strip 4 at the rear side of the lifting platform 601 faces the rear side of the flow plate 5 towards the rear side of the flow plate 5 on the lifting platform 601; the profile may in particular be an aluminium profile or a steel profile.
The working principle of the double-layer circulation production line of the embodiment is as follows:
the flow plate 5 carries the product, the flow plate 5 is pushed by a worker to sequentially pass through each workbench 3 from the input end of the slide 1, corresponding working procedures are completed at each workbench 3, finally the product reaches the workbench 3 where the output end of the slide 1 is located, after the last working procedure is completed, the product is taken out from the flow plate 5, the lifting cylinder 603 drives the lifting table 601 to ascend to be level with the slide 1, the worker manually pushes the flow plate 5 at the output end of the slide 1 to enter the lifting table 601, the lifting cylinder 603 drives the lifting table 601 to descend to be level with the conveying mechanism 2, then the transverse cylinder 602 drives the push plate 604, the flow plate 5 on the lifting table 601 is pushed to the input end of the conveying mechanism 2 by the push plate 604, and then the flow plate 5 is conveyed to the side of the input end of the slide 1 by the conveying mechanism 2, so that the recycling of the flow plate 5 is realized, and the labor cost can be reduced, the production efficiency is improved and the number of the flow-diversion plates 5 required can be reduced.
In light of the foregoing description of the preferred embodiment of the present invention, it is to be understood that numerous changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the utility model. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. The utility model provides a double-deck circulation production line which characterized in that: comprises a workbench group and a transfer mechanism (6);
the workbench group is provided with a slide way (1) for the flow rotating plate (5) to slide, the bottom of the slide way (1) is provided with a fluency strip (4), the workbench group comprises a plurality of workbenches (3) which are sequentially arranged along the extension direction of the slide way (1), and the slide way (1) sequentially passes through all the workbenches (3);
the below that the workstation group is located slide (1) is provided with conveying mechanism (2) that are used for carrying circulation board (5), the moving direction of circulation board (5) on slide (1) is opposite with the direction of delivery of circulation board (5) on conveying mechanism (2), transfer mechanism (6) set up the side of workstation group, and are used for shifting circulation board (5) of slide (1) output to the input of conveying mechanism (2).
2. The dual-layer flow line of claim 1, wherein: and fluent strips (4) are arranged on the front side and the rear side of the slide way (1).
3. The dual-layer flow line of claim 1, wherein: the transfer mechanism (6) comprises a support (605), a lifting platform (601) used for bearing the current transfer plate (5), a transverse cylinder (602) and a lifting cylinder (603), wherein the lifting platform (601) is slidably mounted on the support (605), the cylinder barrel of the lifting cylinder (603) is fixed on the support (605), the extending end of the lifting cylinder (603) is fixedly connected with the lifting platform (601), the lifting cylinder (603) is used for driving the lifting platform (601) to reciprocate up and down, the cylinder body of the transverse cylinder (602) is fixed on the lifting platform (601), a push plate (604) is fixed at the extending end of the transverse cylinder (602), and the transverse cylinder (602) is used for driving the push plate (604) to reciprocate left and right.
4. The double-deck flow production line of claim 3, wherein: and a fluency strip (4) is arranged on the upper surface of the lifting platform (601).
5. The double-deck flow production line of claim 4, wherein: and fluent strips (4) are arranged on the lifting platform (601) and positioned at the front side and the rear side of the flow rotating plate (5).
6. The dual-layer flow line of claim 1, wherein: the conveying mechanism (2) is a roller conveying mechanism (2) or a belt conveying mechanism (2).
7. The dual-layer flow line of claim 1, wherein: the upper portion that workstation (3) are located slide (1) is provided with light (7), light (7) and workstation (3) fixed connection or sliding connection.
8. The dual-layer flow line of claim 1, wherein: the workbench (3) is sequentially provided with a first material level (301), a second material level (302) and a third material level (303) for placing articles from top to bottom.
9. The dual-layer flow line of claim 1, wherein: the workbench (3) is provided with an operating platform (304), and the operating platform (304) is positioned above the slide way (1).
10. The dual-layer flow line of claim 1, wherein: a balancer (8) is fixedly or slidably arranged at the upper end of the workbench (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121711887.7U CN215591941U (en) | 2021-07-26 | 2021-07-26 | Double-layer circulation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121711887.7U CN215591941U (en) | 2021-07-26 | 2021-07-26 | Double-layer circulation production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215591941U true CN215591941U (en) | 2022-01-21 |
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ID=79877355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121711887.7U Active CN215591941U (en) | 2021-07-26 | 2021-07-26 | Double-layer circulation production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215591941U (en) |
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2021
- 2021-07-26 CN CN202121711887.7U patent/CN215591941U/en active Active
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Effective date of registration: 20221228 Address after: 213031 No. 8, Liuyanghe Road, Xinbei District, Changzhou City, Jiangsu Province Patentee after: CHANGZHOU YOUGU NEW ENERGY TECHNOLOGY CO.,LTD. Address before: 213002 No. 8, Liuyanghe Road, Xinbei District, Changzhou City, Jiangsu Province Patentee before: Changzhou Yougu Rail Transit Technology Co.,Ltd. |