CN215576242U - Production facility intelligent sensor monitoring system - Google Patents
Production facility intelligent sensor monitoring system Download PDFInfo
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- CN215576242U CN215576242U CN202122223989.0U CN202122223989U CN215576242U CN 215576242 U CN215576242 U CN 215576242U CN 202122223989 U CN202122223989 U CN 202122223989U CN 215576242 U CN215576242 U CN 215576242U
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Abstract
The utility model discloses an intelligent sensor monitoring system of production equipment, which relates to the technical field of production equipment and comprises a first monitoring module, a second monitoring module, a display module, an alarm module and a control processor, wherein the first monitoring module is connected with the second monitoring module; the first monitoring module can be used for detecting the working power supply of the production equipment, so that the conditions of electric leakage and abnormal voltage are avoided, the stable operation of the production equipment is ensured, and the production efficiency is improved; through the arrangement of the second monitoring module, the conditions of workers around the production equipment can be detected, and the workers are prevented from approaching the equipment in production operation and being accidentally injured; through the setting of third monitoring module, can monitor the condition such as vibration, temperature, noise, smog of production facility comprehensively, greatly ensure production safety.
Description
Technical Field
The utility model relates to the technical field of production equipment, in particular to an intelligent sensor monitoring system of the production equipment.
Background
Most industries use various production facilities to produce products. That is, the production equipment is the core asset of most enterprises, and concerns the development of the enterprises. Therefore, monitoring the operation status of each production equipment becomes crucial, which is directly related to the productivity, product quality, production cost and efficiency of the enterprise. The production device referred to herein is not only a device for product production (e.g., a printing press), but also includes devices associated with product production, particularly machining.
The Chinese granted patent has application number CN202021341267.4, and the patent name is a working condition monitoring system of working condition parameter acquisition equipment and production equipment, the working condition parameter acquisition equipment comprises: the device comprises an acquisition module, a main control module, a communication module and a display module. The acquisition module is used for acquiring working condition parameter data of the production equipment, is connected with the main control module and uploads the working condition parameter data to the main control module. The acquisition module at least comprises: vibration signal acquisition unit. The communication module is connected with the main control module and used for sending the working condition parameter data received by the main control module to corresponding terminal equipment. The display module is connected with the main control module and used for displaying the working condition parameter data received by the main control module to a user. Through the scheme, the working state of the production equipment can be monitored in real time.
Above-mentioned scheme still has some problems 1) and only can be to the temperature, pressure, the vibration is gathered, can't monitor the power consumption condition of production facility, be unfavorable for the calculation of production consumption, be unfavorable for the enterprise management, in addition, if the power is unusual, untimely processing, further enlarge equipment trouble, be unfavorable for follow-up maintenance, current 2) staff's personal safety directly influences production machining efficiency, only can monitor operating mode parameter, staff's state can not be monitored, cause the incident easily.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides an intelligent sensor monitoring system for production equipment.
The purpose of the utility model is realized by the following technical scheme:
an intelligent sensor monitoring system of production equipment comprises a first monitoring module, a second monitoring module, a display module, an alarm module and a control processor;
the first monitoring module comprises a leakage sensor, a voltage sensor and a first analog-to-digital converter, wherein the leakage sensor and the voltage sensor are respectively connected with the first analog-to-digital converter, and the first analog-to-digital converter is connected with the control processor;
the second monitoring module comprises an infrared sensor and a second analog-to-digital converter, the infrared sensor is connected with the analog-to-digital converter, and the analog-to-digital converter is connected with the control processor;
and the display module and the alarm module are respectively connected with the control processor.
Preferably, the monitoring system further comprises a third monitoring module, and the third monitoring module is connected with the control processor.
Preferably, the third monitoring module comprises a vibration sensor, a temperature sensor, a pressure sensor, a noise sensor, a smoke sensor and a third analog-to-digital converter, the vibration sensor, the temperature sensor, the pressure sensor, the noise sensor and the smoke sensor are respectively connected with the third analog-to-digital converter, and the third analog-to-digital converter is connected with the control processor.
Preferably, the infrared sensor comprises a first infrared sensor, a second infrared sensor, a third infrared sensor and a fourth infrared sensor, and the first infrared sensor, the second infrared sensor, the third infrared sensor and the fourth infrared sensor are respectively arranged around the production equipment.
Preferably, the first infrared sensor, the second infrared sensor, the third infrared sensor and the fourth infrared sensor all adopt pyroelectric infrared sensors.
Preferably, the alarm module comprises an audible and visual alarm and an indicator light, and the audible and visual alarm and the indicator light are respectively connected with the control processor.
Preferably, the system further comprises a communication module and a remote monitoring center, and the control processor is connected with the remote monitoring center through the communication module.
Preferably, the emergency power-off system further comprises an emergency power-off module, and the emergency power-off module is connected with the control processor.
The utility model has the beneficial effects that:
the working power supply of the production equipment can be detected through the leakage sensor and the voltage sensor, and the conditions of leakage and abnormal voltage are avoided, so that the stable operation of the production equipment is ensured, and the production efficiency is improved; through the arrangement of the infrared sensor, the conditions of workers around the production equipment can be detected, and the workers are prevented from approaching the equipment in production operation and being accidentally injured; the vibration, temperature, noise, smoke and other conditions of the production equipment can be monitored comprehensively through the vibration sensor, the temperature sensor, the noise sensor and the smoke sensor.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic structural diagram of a first monitoring module according to the present invention;
FIG. 3 is a schematic structural diagram of a second monitoring module according to the present invention;
FIG. 4 is a schematic structural diagram of a third monitoring module according to the present invention;
fig. 5 is a schematic structural diagram of an alarm module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 5 of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, an intelligent sensor monitoring system for production equipment comprises a first monitoring module, a second monitoring module, a display module, an alarm module and a control processor; the first monitoring module comprises a leakage sensor, a voltage sensor and a first analog-to-digital converter, wherein the leakage sensor and the voltage sensor are respectively connected with the first analog-to-digital converter, and the first analog-to-digital converter is connected with the control processor; the second monitoring module comprises an infrared sensor and a second analog-to-digital converter, the infrared sensor is connected with the analog-to-digital converter, and the analog-to-digital converter is connected with the control processor; the display module and the alarm module are respectively connected with the control processor, wherein the control processor adopts a PLC, and the model of the PLC is S7-300.
In practical application, the production equipment is subjected to electric leakage detection through an electric leakage sensor, the production equipment is subjected to voltage detection through a voltage sensor to obtain detection data of electric leakage and voltage of the production equipment, the detection data of the electric leakage and the voltage are processed through a control processor, a result is displayed on a display module, when the production equipment is monitored to have electric leakage or abnormal electricity, the control processor sends an alarm signal to control an alarm module to give an alarm so as to remind workers of the abnormality of the production equipment, the workers are requested to process in time so as to avoid the further expansion of the abnormality of the production equipment, the conditions of the workers around the production equipment are monitored through infrared sensors, when the workers are detected to be close to the safety range of the production equipment, the control processor sends the alarm signal to control the alarm module to give an alarm so as to remind the workers to keep away from the production equipment, avoid causing the incident, influence staff's healthy.
It should be noted that, as shown in fig. 4, the monitoring system further includes a third monitoring module, the third monitoring module is connected to the control processor, the third monitoring module includes a vibration sensor, a temperature sensor, a noise sensor, a smoke sensor, and an analog-to-digital converter, the vibration sensor, the temperature sensor, the pressure sensor, the noise sensor, and the smoke sensor are respectively connected to the analog-to-digital converter, and the analog-to-digital converter is connected to the control processor.
Vibration, temperature, noise and smoke information of production equipment during working can be collected through the vibration sensor, the temperature sensor, the noise sensor and the smoke sensor, so that the working condition of the production equipment is comprehensively monitored, when any one of the numerical values is abnormal, the control processor can generate alarm information, and the alarm module is triggered to send an alarm to remind a worker
It is worth to say, as shown in fig. 3, the infrared sensors include a first infrared sensor, a second infrared sensor, a third infrared sensor, and a fourth infrared sensor, and the first infrared sensor, the second infrared sensor, the third infrared sensor, and the fourth infrared sensor are respectively disposed around the production equipment.
It should be noted that the first infrared sensor, the second infrared sensor, the third infrared sensor and the fourth infrared sensor are all pyroelectric infrared sensors, and the model of the pyroelectric infrared sensor is ZP-18G.
It is worth to say that the alarm module comprises an audible and visual alarm and an indicator light, and the audible and visual alarm and the indicator light are respectively connected with the control processor.
The monitoring system is characterized by further comprising a communication module and a remote monitoring center, the control processor is connected with the remote monitoring center through the communication module, the control processor can transmit data and alarm messages acquired by the first monitoring module, the second monitoring module and the third monitoring module to the remote monitoring center through the communication module, and workers can check the working state of production equipment in the remote monitoring center, so that remote supervision and management are facilitated.
The emergency power-off module is connected with the control processor, when the abnormal condition occurs, the control processor can control the emergency power-off module to disconnect the power supply, wait for workers to maintain, avoid further expansion of faults and save time.
Claims (8)
1. The intelligent sensor monitoring system for the production equipment is characterized by comprising a first monitoring module, a second monitoring module, a display module, an alarm module and a control processor;
the first monitoring module comprises a leakage sensor, a voltage sensor and a first analog-to-digital converter, wherein the leakage sensor and the voltage sensor are respectively connected with the first analog-to-digital converter, and the first analog-to-digital converter is connected with the control processor;
the second monitoring module comprises an infrared sensor and a second analog-to-digital converter, the infrared sensor is connected with the analog-to-digital converter, and the analog-to-digital converter is connected with the control processor;
and the display module and the alarm module are respectively connected with the control processor.
2. The intelligent sensor monitoring system for production equipment of claim 1, further comprising a third monitoring module, wherein the third monitoring module is connected with the control processor.
3. The intelligent sensor monitoring system for the production equipment as claimed in claim 2, wherein the third monitoring module comprises a vibration sensor, a temperature sensor, a noise sensor and a third analog-to-digital converter, the vibration sensor, the temperature sensor, the noise sensor and the smoke sensor are respectively connected with the third analog-to-digital converter, and the third analog-to-digital converter is connected with the control processor.
4. The intelligent sensor monitoring system for the production equipment according to claim 1, wherein the infrared sensors comprise a first infrared sensor, a second infrared sensor, a third infrared sensor and a fourth infrared sensor, and the first infrared sensor, the second infrared sensor, the third infrared sensor and the fourth infrared sensor are respectively arranged around the production equipment.
5. The intelligent sensor monitoring system for the production equipment according to claim 4, wherein the first infrared sensor, the second infrared sensor, the third infrared sensor and the fourth infrared sensor are all pyroelectric infrared sensors.
6. The intelligent sensor monitoring system for the production equipment as claimed in claim 1, wherein the alarm module comprises an audible and visual alarm and an indicator light, and the audible and visual alarm and the indicator light are respectively connected with the control processor.
7. The intelligent sensor monitoring system for the production equipment according to claim 1, further comprising a communication module and a remote monitoring center, wherein the control processor is connected with the remote monitoring center through the communication module.
8. The intelligent sensor monitoring system for production equipment of claim 1, further comprising an emergency power-off module, wherein the emergency power-off module is connected with the control processor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122223989.0U CN215576242U (en) | 2021-09-10 | 2021-09-10 | Production facility intelligent sensor monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122223989.0U CN215576242U (en) | 2021-09-10 | 2021-09-10 | Production facility intelligent sensor monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215576242U true CN215576242U (en) | 2022-01-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122223989.0U Active CN215576242U (en) | 2021-09-10 | 2021-09-10 | Production facility intelligent sensor monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215576242U (en) |
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2021
- 2021-09-10 CN CN202122223989.0U patent/CN215576242U/en active Active
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