CN215544902U - Die casting workshop - Google Patents
Die casting workshop Download PDFInfo
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- CN215544902U CN215544902U CN202122267035.XU CN202122267035U CN215544902U CN 215544902 U CN215544902 U CN 215544902U CN 202122267035 U CN202122267035 U CN 202122267035U CN 215544902 U CN215544902 U CN 215544902U
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Abstract
The utility model discloses a die-casting workshop, which comprises two production units arranged in the workshop, wherein a personnel channel for an operator to patrol is arranged between the two production units; each production unit comprises a die casting machine, an automatic slag knocking packing machine, an automatic stub bar cutting machine and a numerical control milling machine which are arranged in sequence according to the process; a conveying robot is arranged between the product discharging area of the die casting machine and the feeding area of the automatic slag knocking packing machine, and the automatic stub bar cutting machine conveys the semi-finished product to the side of a numerical control milling machine through a conveying belt; an operator can check the working conditions of the production units on two sides simultaneously in a staff passage between the two production units, so that the production efficiency is improved.
Description
Technical Field
The utility model relates to an automatic production line, in particular to an automatic production line of a die-casting workshop.
Background
The aluminum die casting comprises automobile part products such as a speed reducer shell, a transmission shell, a windscreen wiper framework and the like. When the aluminum die casting is formed, a corresponding die is needed, liquid aluminum is injected into the die by using a die casting machine, and the aluminum die casting is taken out after being cooled.
After the aluminum die casting is formed, slag ladle removal, stub bar removal, deburring and secondary processing are needed to be carried out on the aluminum die casting.
The die-casting workshop with application publication number CN108326278U and the die-casting workshop material conveying system with publication number CN107867532A both disclose production line layouts of the die-casting workshops.
The applicant designs a novel automatic production line of a die-casting workshop by combining the characteristics of products and a management system.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing an automatic production line of a die-casting workshop, which can improve the production efficiency.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the die-casting workshop comprises two production units arranged in the workshop, wherein a personnel channel for an operator to patrol is arranged between the two production units;
each production unit comprises a die casting machine, an automatic slag knocking packing machine, an automatic stub bar cutting machine and a numerical control milling machine which are arranged in sequence according to the process;
and a carrying robot is arranged among the product discharging area of the die casting machine, the feeding area of the automatic slag tapping ladle machine and the feeding hole of the automatic stub bar cutting machine, and the automatic stub bar cutting machine conveys the semi-finished product to the side of a numerical control milling machine through a conveying belt.
The further preferable scheme of the utility model is as follows: the automatic slag tapping machine and the automatic blanking head machine are arranged on one side of the die casting machine in parallel;
the first numerically controlled milling machine and the second numerically controlled milling machine are respectively arranged on two sides of the personnel passageway in an adjacent mode.
The further preferable scheme of the utility model is as follows: the first conveying belt is arranged between the first automatic stub bar cutting machine and the first numerical control milling machine, and the second conveying belt is arranged between the second automatic stub bar cutting machine and the second numerical control milling machine; the length of the first conveyor belt is greater than the length of the second conveyor belt.
The further preferable scheme of the utility model is as follows: the first conveying belt comprises a first vertical conveying belt extending along the length direction of the workshop and a first transverse conveying belt extending along the width direction of the workshop; the second conveying belt comprises a second vertical conveying belt extending along the workshop direction and a second transverse conveying belt extending along the workshop width direction;
the first vertical conveying belt and the second vertical conveying belt are equal in length; the length of the first transverse conveying belt is greater than that of the second transverse conveying belt.
The further preferable scheme of the utility model is as follows: one end of the die casting machine extends to an inner wall of the workshop, and the other end of the die casting machine is close to the transverse conveying belt.
The further preferable scheme of the utility model is as follows: a reclaiming barrel is arranged near the automatic slag tapping machine.
The further preferable scheme of the utility model is as follows: and a cooling fan is arranged on one side of the area where the carrying robot, the automatic slag knocking packing machine and the automatic cutting head machine are located, and the cooling fan is used for reducing the environment temperature of a workshop.
The further preferable scheme of the utility model is as follows: a lower charging bucket is arranged between the sides of the numerical control milling machine.
The further preferable scheme of the utility model is as follows: the numerical control milling machine is positioned on the outer side of the transverse conveying belt.
The further preferable scheme of the utility model is as follows: the work area of die casting machine be in the middle part of die casting machine, the side that transfer robot is located the work area.
Compared with the prior art, the utility model has the advantages that an operator can check the working conditions of the production units on two sides simultaneously in a personnel passage between the two production units, thereby improving the production efficiency.
The temperature of the aluminum die casting just formed by the die casting machine is higher, the carrying robot carries the aluminum die casting to an automatic slag tapping ladle machine from a product discharging area of the die casting machine to remove slag ladles, then the automatic material cutting head machine is used for cutting off the material head on the aluminum die casting, and the semi-finished product is conveyed to a numerical control milling machine through a conveying belt to be turned and milled, so that the whole processing link of the aluminum die casting is completed.
Drawings
The present invention will be described in further detail below with reference to the drawings and preferred embodiments, but those skilled in the art will appreciate that the drawings are only drawn for the purpose of illustrating the preferred embodiments and therefore should not be taken as limiting the scope of the utility model. Furthermore, unless specifically stated otherwise, the drawings are merely schematic representations based on conceptual representations of elements or structures depicted and may contain exaggerated displays and are not necessarily drawn to scale.
Fig. 1 is a schematic overall layout of a die casting plant;
FIG. 2 is a partial schematic view I of a die casting shop;
FIG. 3 is a partial schematic view II of a die casting shop;
fig. 4 is a partial schematic view three of a die casting shop.
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that the description is illustrative only, and is not to be construed as limiting the scope of the utility model.
It should be noted that: like reference numerals refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", and the like refer to the orientation or positional relationship shown in the drawings, or the orientation or positional relationship which the utility model product is conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not refer to or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
As shown in fig. 1 to 4, the die casting shop 100 includes two production units 10 arranged in a shop, and a personnel access 11 for an operator r to patrol is arranged between the two production units 10;
each production unit 10 comprises a die casting machine 12, an automatic slag tapping machine 13, an automatic stub bar cutting machine 14 and a numerically controlled milling machine 15 which are arranged in sequence according to the process.
And a carrying robot 20 is arranged among a product outlet area f of the die casting machine 12, a feeding area of the automatic slag tapping ladle machine 13 and a feeding hole of the automatic stub bar cutting machine, and the automatic stub bar cutting machine 14 conveys the semi-finished product to the side of the numerical control milling machine 15 through a conveying belt. And (5) carrying the semi-finished product to a numerical control milling machine by an operator r for deburring.
The operator r can check the working conditions of the production units on the two sides simultaneously in the patrol inspection in the personnel passage 11 between the two production units 10, and the operation on the numerical control milling machine is carried out, so that the production efficiency is improved.
The temperature of the aluminum die casting just formed by the die casting machine 12 is higher, the conveying robot 20 conveys the aluminum die casting to the automatic slag ladle knocking machine 13 from the product outlet area of the die casting machine 12 for slag ladle removing treatment, then the automatic stub bar cutting machine 14 is used for cutting off a stub bar on the aluminum die casting, and a semi-finished product is conveyed to the numerical control milling machine 15 through a conveying belt s for turning and milling operation, so that the whole processing link of the aluminum die casting is completed.
The die casting machine 12 is arranged along the length direction of the workshop, and the automatic slag tapping ladle machine 13 and the automatic stub bar cutting machine 14 are arranged on one side of the die casting machine 12 in parallel; the first numerically controlled milling machine 15a and the second numerically controlled milling machine 15b are respectively arranged adjacently on both sides of the personnel access 11.
The two numerically controlled milling machines 15 are the final processing equipment of the aluminum die casting, the main energy and most of the time of the operator r can be put on the finished product of the numerically controlled milling machine 15, and if the product on the numerically controlled milling machine 15 is normally produced, the process of the whole production unit 10 can be known to be in a normal operation state.
The die casting machine 12, the automatic slag tapping ladle machine 13 and the automatic blanking head machine 14 are arranged in a workshop, so that the effective space of the workshop can be reasonably utilized, and the inspection of an operator r is facilitated.
The first conveying belt s1 is arranged between the first automatic stub bar cutting machine 14a and the first numerical control milling machine 15a, and the second conveying belt s2 is arranged between the second automatic stub bar cutting machine 14b and the second numerical control milling machine 15 b; the length of the first conveyor belt s1 is greater than the length of the second conveyor belt s 2.
The lengths of the conveyer belts s on the two production units 10 are different, so that the work rhythms of the two numerically-controlled milling machines are staggered, and the overall management of operators is facilitated.
The first conveyor belt s1 includes a first vertical conveyor belt z1 extending in the plant length direction and a first lateral conveyor belt h1 extending in the plant width direction; the second conveyor belt s2 includes a second vertical conveyor belt z2 extending in the cell direction and a second lateral conveyor belt h2 extending in the cell width direction.
The first vertical conveying belt z1 and the second vertical conveying belt z2 are equal in length; the length of the first transverse conveyor belt h1 is greater than the length of the second transverse conveyor belt h 2.
The distribution of the transverse conveying belt and the vertical conveying belt is convenient for reasonably and effectively utilizing the internal space of the workshop.
One end of the die casting machine 12 extends to an inner wall of the workshop and the other end of the die casting machine 12 is adjacent to the transverse conveyor belt.
A material returning barrel g is arranged near the automatic slag tapping machine 13, and slag ladle materials generated by the automatic slag tapping machine 13 are collected in the material returning barrel g.
And a cooling fan x is arranged on one side of the area where the carrying robot 20, the automatic slag tapping machine 13 and the automatic head cutting machine 14 are located, and is used for reducing the ambient temperature of the workshop.
The initial temperature of the aluminum die casting formed by the die casting machine is higher, and the cooling fan x can reduce the temperature of the aluminum die casting and can also reduce the temperature of the environment in a workshop and various devices.
A lower charging bucket v is arranged beside the numerical control milling machine 15. The feed back processed by the numerically controlled milling machine 15 can be put into the blanking barrel v. The numerically controlled milling machine 15 is located outside the transverse conveyor belt.
The product discharge area of the die casting machine 12 is located in the middle of the die casting machine 12, and the transfer robot 20 is located beside the product discharge area f.
In the description of the present invention, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "coupled" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The die-casting workshop automation line provided by the utility model is described in detail, the principle and the implementation mode of the utility model are explained by applying specific examples, and the description of the examples is only used for helping to understand the utility model and the core idea. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. The die-casting workshop is characterized by comprising two production units arranged in the workshop, wherein a personnel channel for an operator to patrol is arranged between the two production units;
each production unit comprises a die casting machine, an automatic slag knocking packing machine, an automatic stub bar cutting machine and a numerical control milling machine which are arranged in sequence according to the process;
and a carrying robot is arranged among the product discharging area of the die casting machine, the feeding area of the automatic slag tapping ladle machine and the feeding hole of the automatic stub bar cutting machine, and the automatic stub bar cutting machine conveys the semi-finished product to the side of a numerical control milling machine through a conveying belt.
2. The die-casting workshop according to claim 1, wherein the die-casting machines are arranged along the length direction of the workshop, and the automatic slag tapping machine and the automatic blanking head machine are arranged on one side of the die-casting machines in parallel;
the first numerically controlled milling machine and the second numerically controlled milling machine are respectively arranged on two sides of the personnel passageway in an adjacent mode.
3. The die-casting plant according to claim 2, characterized in that the first conveyor belt is arranged between the first automatic stub bar cutter and the first numerically controlled milling machine, and the second conveyor belt is arranged between the second automatic stub bar cutter and the second numerically controlled milling machine; the length of the first conveyor belt is greater than the length of the second conveyor belt.
4. The die-casting plant according to claim 3, characterized in that the first conveyor comprises a first vertical conveyor extending in the length direction of the plant and a first transverse conveyor extending in the width direction of the plant; the second conveying belt comprises a second vertical conveying belt extending along the workshop direction and a second transverse conveying belt extending along the workshop width direction; the first vertical conveying belt and the second vertical conveying belt are equal in length; the length of the first transverse conveying belt is greater than that of the second transverse conveying belt.
5. The die-casting plant according to claim 4, wherein one end of said die-casting machine extends to an inner wall of the plant and the other end of said die-casting machine is adjacent to said transverse conveyor.
6. The die casting plant according to claim 1, characterized in that a return vessel is provided in the vicinity of the automatic slag tapping machine.
7. The die-casting workshop as claimed in claim 2, characterized in that a cooling fan is arranged on one side of the area where the transfer robot, the automatic slag tapping machine and the automatic blanking head machine are located, and the cooling fan is used for reducing the ambient temperature of the workshop.
8. The die-casting workshop according to claim 1, characterized in that a lower charging basket is arranged beside the numerically controlled milling machine.
9. The die-casting plant according to claim 1, characterized in that the numerically controlled milling machine is located outside the transverse conveyor.
10. The die-casting plant according to claim 1, characterized in that the output area of the die-casting machine is located in the middle of the die-casting machine, and the transfer robot is located beside the output area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122267035.XU CN215544902U (en) | 2021-09-18 | 2021-09-18 | Die casting workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122267035.XU CN215544902U (en) | 2021-09-18 | 2021-09-18 | Die casting workshop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215544902U true CN215544902U (en) | 2022-01-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122267035.XU Active CN215544902U (en) | 2021-09-18 | 2021-09-18 | Die casting workshop |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215544902U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114985720A (en) * | 2022-05-07 | 2022-09-02 | 浙江帅帅电器科技有限公司 | Automatic production line of die-casting pots and production method thereof |
-
2021
- 2021-09-18 CN CN202122267035.XU patent/CN215544902U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114985720A (en) * | 2022-05-07 | 2022-09-02 | 浙江帅帅电器科技有限公司 | Automatic production line of die-casting pots and production method thereof |
| CN114985720B (en) * | 2022-05-07 | 2024-03-29 | 浙江帅帅电器科技有限公司 | Automatic production line of die-casting pot and production method thereof |
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