CN212665421U - Flexible manufacturing production line for pins - Google Patents
Flexible manufacturing production line for pins Download PDFInfo
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- CN212665421U CN212665421U CN202021190915.0U CN202021190915U CN212665421U CN 212665421 U CN212665421 U CN 212665421U CN 202021190915 U CN202021190915 U CN 202021190915U CN 212665421 U CN212665421 U CN 212665421U
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Abstract
The utility model discloses a pin flexible manufacturing production line, which comprises a conveyor belt and a guide rail which are arranged side by side, wherein, the left end of the conveyor belt is provided with a raw material identification part, and a lifting mechanism is arranged between the raw material identification part and the left end of the conveyor belt; a computer, a raw material warehouse and a finished product warehouse are respectively arranged on the rear side of the conveyor belt from left to right; an intelligent carrier is arranged between the raw material warehouse and the lifting mechanism; a robot is arranged at the right end of the conveying belt, and an intelligent carrier is arranged between the robot and the finished product warehouse; a workpiece material preparation switching platform is arranged on the front side of the right end of the transmission belt and between the transmission belt and the guide rail, and an optical fiber marking machine and a detection platform are arranged on the right side of the workpiece material preparation switching platform; the guide rail is provided with a walking robot capable of moving along the guide rail. The utility model discloses the flexible production line of making of pin can unmanned operation, does not need the mould, through numerical control lathe and machining center turning, is fit for some high melting point, high rigidity material processing very much, produces special pin, and it has high quality, the advantage of high accuracy.
Description
Technical Field
The utility model belongs to the machine-building field specifically is a flexible manufacturing line of processing of pin.
Background
The pin is generally used for connecting, assembly positioning, can also be regarded as the part of safety device, is the most common standard part in the mechanical field, and current pin production line is generally drawn out with the mould cold mound, carries out heat treatment afterwards, and the precision of its pin is low, the quality is not high.
Because the existing pin production adopts rigid production, a mold is needed, and strict requirements on materials are also met, such as limitation on some materials with high melting points. Various disadvantages limit the quality and production accuracy of the pins.
In addition, along with the surplus of the productivity of the market, the products are produced too much, the market digestion is not timely, a large number of rigid production lines are idle, the resource waste is increased, the equipment utilization rate is reduced, and manufacturing enterprises are in a loss state, so the development of the manufacturing industry is changed once, the development of the manufacturing industry is changed into multiple varieties, variable batches and individuation due to the change of the requirement of a consumer on the products, the flexible manufacturing integration technology is proposed by people, the flexible production technology is suitable for a changeable market, and the risk loss caused by the change of the market requirement is avoided for the enterprises.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a flexible manufacturing production line of pin.
The utility model adopts the technical scheme as follows:
a pin flexible manufacturing production line comprises a conveyor belt and a guide rail which are arranged side by side, wherein a raw material identification part is arranged at the left end of the conveyor belt, and a lifting mechanism is arranged between the raw material identification part and the left end of the conveyor belt; a computer, a raw material warehouse and a finished product warehouse are respectively arranged on the rear side of the conveyor belt from left to right; the computer and the raw material warehouse are close to the rear side of the left end of the conveying belt, and the finished product warehouse is close to the rear side of the right end of the conveying belt; an intelligent carrier is arranged between the raw material warehouse and the lifting mechanism; a robot is arranged at the right end of the conveying belt, and an intelligent carrier is arranged between the robot and the finished product warehouse; a workpiece material preparation switching platform is arranged on the front side of the right end of the transmission belt and between the transmission belt and the guide rail, and an optical fiber marking machine and a detection platform are arranged on the right side of the workpiece material preparation switching platform; the guide rail is provided with a walking robot capable of moving along the guide rail.
In the preferred embodiment of the utility model, the material storehouse is connected with the conveying belt through the intelligent carrier trolley and the lifting mechanism; the conveying belt is connected with a workpiece preparation platform through a robot; the workpiece material preparation platform is connected with the numerical control lathe and the machining center through a walking robot; the machining center is connected with the detection platform and the laser marking machine through the walking robot, and the detection platform is connected with the finished product warehouse through the intelligent carrier.
In a preferred embodiment of the present invention, the material identification is an intelligent camera.
In a preferred embodiment of the present invention, the material storage employs an automatic material taking system.
The utility model discloses a preferred embodiment, intelligent transport car is for adopting unmanned operation automated transportation system, the intelligent transport car of electromagnetism guide.
In the preferred embodiment of the present invention, the intelligent transportation vehicle includes a ground rail system, a safety device, a tray exchange device, and a car controller.
The utility model discloses a in the preferred embodiment, corresponding walking guide rail and draw gear are established respectively to its characterized in that intelligent handling car and walking robot.
The utility model discloses the flexible production line of making of pin can unmanned operation, does not need the mould, through numerical control lathe and machining center turning, is fit for some high melting point, high rigidity material processing very much, produces special pin, and it has high quality, the advantage of high accuracy.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
In the drawings
1-computer 2-raw material 3-intelligent carrier 4-raw material warehouse 5-lifting mechanism 6-raw material identification position 7-conveyor belt 8-walking robot 9-guide rail 10-numerical control lathe 11-machining center 12-workpiece stock switching platform 13-optical fiber marking machine 14-detection platform 15-robot 16-intelligent carrier 17-pin 18-finished product warehouse
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1, a pin flexible manufacturing production line comprises a computer 1, an intelligent transport vehicle 3, a raw material warehouse 4, a lifting mechanism 5, raw material identification positions 6, a conveyor belt 7, a walking robot 8, a guide rail 9, a numerical control lathe 10, a machining center 11, a workpiece stock switching platform 12, an optical fiber marking machine 13, a detection platform 14, a robot 15, an intelligent transport vehicle 16, a finished product warehouse 18 and the like.
Wherein, the conveyor belt 7 is positioned on a bracket 7-1, one end (the left end in figure 1) of the conveyor belt is provided with a raw material identification part 6, and a lifting mechanism 5 is arranged between the raw material identification part 6 and the left end of the conveyor belt. The rear side of the conveyor belt is respectively provided with a computer 1, a raw material warehouse 4 and a finished product warehouse 18 from left to right, wherein the computer 1 and the raw material warehouse 4 are close to the rear side of the left end of the conveyor belt, and the finished product warehouse 18 is close to the rear side of the right end of the conveyor belt 7. An intelligent carrier 3 is arranged between the raw material storehouse 4 and the lifting mechanism 5,
the right end of conveyer belt is equipped with robot 15, is equipped with intelligent carrier 16 between robot 15 and finished product storehouse 18. The front side of the right end of the transmission belt is provided with a workpiece material preparation switching platform 12, and the right side of the workpiece material preparation switching platform 12 is respectively provided with an optical fiber marking machine 13 and a detection platform 14. The front side of the workpiece material preparation switching platform 12 is provided with a guide rail 9 parallel to the conveyor belt 7, and the guide rail 9 is provided with a walking robot 8 capable of moving along the guide rail.
The front side close to the left end of the guide rail 9 is provided with a numerically controlled lathe 10, and the front side close to the right end of the guide rail 9 is provided with a machining center 11.
Preferably, the material identification 6 is a smart camera.
Preferably, the stock bin employs an automatic material extraction system.
Preferably, the intelligent transport vehicle adopts an unmanned automatic transport system, and is electromagnetically guided, and the running speed is 10-40 m/min.
Preferably, the intelligent transport vehicle comprises a ground rail system, a safety device, a tray exchange device and a trolley controller.
The utility model discloses an use as follows:
firstly, inputting production pin data and drawing design into a computer 1, wherein the computer 1 can adopt an existing control system including an MES (manufacturing execution system) and the like, and the computer 1 receives an issued production pin instruction and performs integrated production management of material data through plan adjustment, high-level production scheduling, factory plan simulation, plan monitoring and scheduling and plan analysis.
Then the ordered raw material warehouse 4 takes out the raw material 2 and puts the raw material on the intelligent carrier 3, the automatic material taking system can move in three-dimensional coordinates, the material can be fed and discharged from each position of the warehouse, and stepping driving is adopted. The automatic material taking system can monitor the material flow process, including material shortage alarm, material mistake prevention and collection, material supplement, delivery transfer and statistical analysis report;
when the intelligent transportation vehicle 3 moves to the vicinity of the lifting mechanism 5, the lifting mechanism 5 sends the material 2 to the conveyor belt 7. The automatic feeding system puts the raw materials on the intelligent transport vehicle 3 on the conveyor belt 7 for conveying. The walking direction is along the guide rail of laying in advance, under draw gear's promotion, walks according to the control demand, realizes the automatic conveying of material. The conveyor belt 7 is adopted because of simple control, low manufacturing cost of conveying equipment, continuous conveying capacity, low complexity and convenient maintenance;
the pipeline system performs identification and data comparison by conveying the raw material 2 to a raw material identification site 6. The assembly line carrying system is driven by chains, and the chains are black triple chains. The intelligent camera recognition has an automatic zoom optical lens, can realize automatic zoom measurement, and does not need to be corrected again after zooming. The method has the functions of automatic batch measurement, basic geometric measurement, measurable geometric quantity, texture segmentation, automatic contour extraction and introduction of CAD drawings: the DXF drawing and the GERBER drawing can be imported and exported with the CAD, the graph processing is completed, the automatic sampling can be realized, the task is generated, the operation result is directly analyzed and output, and doubts and problems in the measuring process can be reviewed and modified.
The robot 15 removes the material 2 from the conveyor 7 platform and places it on the workpiece preparation changeover platform 12. The robot is a special material conveying system, is usually used for short distance between machine tools, has light workpieces and clamps, is very suitable for a cluster type machine tool arrangement unit, and can also be used for conveying, loading and unloading of tools;
the walking robot 8 takes the raw material 2 off the workpiece stock switching platform 12, sends the raw material to the numerically controlled lathe 10 for cutting, and cuts according to the numerically controlled programming parameters. The walking robot adopts servo drive, the load is 200kg, the effective stroke is 5000mm, and the walking speed is 10 m/min. The numerically controlled lathe 10 is preferably a numerically controlled lathe FANUC 0 iMF.
The walking robot 8 takes out the processed pin parts from the numerical control lathe and puts the pin parts to the detection platform 14 for detection, if the sizes and the shapes of the pins are qualified, the pin parts are sent to the optical fiber marking machine 13 for marking, information is marked for the pin parts, and the finished pin 17 is put back to the pallet after marking. The detection platform is used for detecting the processed goods and judging whether the processed goods are qualified goods or unqualified goods, the laser wavelength of the optical fiber marking machine is 1.06um, and the laser frequency is 20-80 khz;
the robot 15 sends the marked finished product pins 17 back to the finished product warehouse 18 through the intelligent transport vehicle 16, and then the finished product pins are placed at the designated positions by an automatic feeding mechanism in the finished product warehouse;
the computer 1 records the operation condition of the production line, for example, the computer controls the data of the transmission efficiency of parts and materials among all workstations, the production process level, the operation condition of equipment and the accuracy of cutter control, analyzes and processes the quality of produced products, automatically judges whether the products are qualified or not, does not need to be reworked, intelligently diagnoses faults of the system by self, controls the operation and optimizes and adjusts the operation, and provides better decisions.
And the whole process can be monitored in real time by a computer and a mobile terminal.
The above description is only a preferred embodiment of the present invention, and therefore the scope of the present invention should not be limited by this description, and all equivalent changes and modifications made within the scope and the specification of the present invention should be covered by the present invention.
Claims (7)
1. The utility model provides a flexible manufacturing production line of pin which characterized in that: the conveying belt comprises a conveying belt and a guide rail which are arranged side by side, wherein a raw material identification part is arranged at the left end of the conveying belt, and a lifting mechanism is arranged between the raw material identification part and the left end of the conveying belt; a computer, a raw material warehouse and a finished product warehouse are respectively arranged on the rear side of the conveyor belt from left to right; the computer and the raw material warehouse are close to the rear side of the left end of the conveying belt, and the finished product warehouse is close to the rear side of the right end of the conveying belt; an intelligent carrier is arranged between the raw material warehouse and the lifting mechanism; a robot is arranged at the right end of the conveying belt, and an intelligent carrier is arranged between the robot and the finished product warehouse; a workpiece material preparation switching platform is arranged on the front side of the right end of the transmission belt and between the transmission belt and the guide rail, and an optical fiber marking machine and a detection platform are arranged on the right side of the workpiece material preparation switching platform; the guide rail is provided with a walking robot capable of moving along the guide rail.
2. A pin manufacturing line according to claim 1, wherein: the material storehouse is connected with the conveying belt through an intelligent carrier trolley and a lifting mechanism; the conveying belt is connected with a workpiece preparation platform through a robot; the workpiece material preparation platform is connected with the numerical control lathe and the machining center through a walking robot; the machining center is connected with the detection platform and the laser marking machine through the walking robot, and the detection platform is connected with the finished product warehouse through the intelligent carrier.
3. A pin manufacturing line according to claim 1, wherein the material identification device is a smart camera.
4. A pin flexibility manufacturing line according to claim 1, wherein the stock magazine employs an automatic material extraction system.
5. The pin flexible manufacturing line of claim 1, wherein the intelligent cart is an electromagnetically guided intelligent cart employing an unmanned automated transport system.
6. A pin flexible manufacturing line according to claim 5, wherein the intelligent truck comprises a ground rail system, a safety device, a pallet changing device, and a trolley controller.
7. The pin flexible manufacturing line according to any one of claims 1 to 6, wherein the intelligent transportation vehicle and the walking robot are provided with a corresponding walking rail and a traction device, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021190915.0U CN212665421U (en) | 2020-06-23 | 2020-06-23 | Flexible manufacturing production line for pins |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021190915.0U CN212665421U (en) | 2020-06-23 | 2020-06-23 | Flexible manufacturing production line for pins |
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| CN212665421U true CN212665421U (en) | 2021-03-09 |
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| CN202021190915.0U Active CN212665421U (en) | 2020-06-23 | 2020-06-23 | Flexible manufacturing production line for pins |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114084558A (en) * | 2021-11-18 | 2022-02-25 | 镇江茗驰电气有限公司 | AGV-based intelligent manufacturing material transfer system |
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2020
- 2020-06-23 CN CN202021190915.0U patent/CN212665421U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114084558A (en) * | 2021-11-18 | 2022-02-25 | 镇江茗驰电气有限公司 | AGV-based intelligent manufacturing material transfer system |
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