CN116786429A - Intelligent sorting and distribution system for warehouse goods - Google Patents
Intelligent sorting and distribution system for warehouse goods Download PDFInfo
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- CN116786429A CN116786429A CN202310688389.2A CN202310688389A CN116786429A CN 116786429 A CN116786429 A CN 116786429A CN 202310688389 A CN202310688389 A CN 202310688389A CN 116786429 A CN116786429 A CN 116786429A
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- 230000000007 visual effect Effects 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract 6
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- 210000000078 claw Anatomy 0.000 claims description 6
- 230000032258 transport Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 18
- 230000004044 response Effects 0.000 abstract description 5
- 206010063385 Intellectualisation Diseases 0.000 abstract description 2
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10009—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves
- G06K7/10297—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation sensing by radiation using wavelengths larger than 0.1 mm, e.g. radio-waves or microwaves arrangements for handling protocols designed for non-contact record carriers such as RFIDs NFCs, e.g. ISO/IEC 14443 and 18092
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
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- General Engineering & Computer Science (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The application discloses an intelligent sorting and distribution system for warehouse cargoes, which comprises a main control module, an intelligent sorting module, an intelligent distribution module and a statistics module, wherein the intelligent sorting module, the intelligent distribution module and the statistics module are in communication connection with the main control module, and the intelligent sorting module comprises a programmable logic controller, a warehouse discharging and conveying unit, an RFID unit, a visual identification unit and a robot, wherein the warehouse discharging and conveying unit, the RFID unit, the visual identification unit and the robot are in communication connection with the programmable logic controller; the intelligent distribution module comprises a distribution path generation unit, a scheduling unit and an AGV forklift which are sequentially connected in a communication mode; the goods are provided with RFID tags, and the RFID tags are used as identity marks of the goods. The system integrates the intelligent sorting module and the intelligent distribution module, realizes accurate and efficient sorting and distribution of the stored goods, effectively ensures quick response of a material supply chain, accurate distribution, high efficiency in operation and high quality of service, has the characteristics of multifunction, intellectualization, high efficiency and high accuracy, and greatly meets the application requirements of the logistics service industry with rapid development.
Description
Technical Field
The application relates to the technical field of intelligent logistics, in particular to an intelligent sorting and distribution system for warehouse goods based on RFID labels.
Background
The storage is an important component in logistics industry, the main functions of the storage include a large amount of logistics information such as goods storage, delivery, warehouse ordering, goods management and the like, in recent years, due to the fact that goods in the storage are improperly stored due to the increase of materials, the waste of a large amount of goods such as grains is caused, and the circulation speed of the goods in the storage can be influenced by errors caused by the delivery treatment, so that huge economic losses can be brought to countries and people, and in order to reduce and eliminate the economic losses, a certain method is required to be adopted to efficiently manage the storage, and the storage system is subjected to the stage of manual storage technology, mechanical storage technology and automatic storage technology, and has been developed at present to the stage of efficiently combining an information acquisition system with the automatic storage technology.
Because the logistics industry is continuously developed, the pressure of a logistics warehouse is increased, the problems of unequal information of warehouse entry and warehouse exit of cargoes, information loss during the warehouse entry of cargoes and the like frequently occur, besides the problem of management of information of the warehoused cargoes, the problems of cargo sorting and distribution are also important factors influencing logistics efficiency, and the traditional warehouse logistics system has the problems of low sorting and distribution precision, low efficiency and the like in the actual application process and cannot completely meet the application requirements of the rapidly-developed logistics service industry.
Disclosure of Invention
The intelligent sorting and distribution system for the stored goods is mainly used for solving the problems of low sorting and distribution precision and low efficiency of a traditional storage logistics system in the practical application process, integrates an intelligent sorting module and an intelligent distribution module, improves the material management level, breaks the long-standing problem of material management of industrial units, innovates the sorting and distribution flow and path of a material warehouse, realizes accurate and efficient sorting and distribution of the stored goods, and effectively ensures quick response of a material supply chain, accurate distribution, high operation efficiency and high service quality.
In order to achieve the above object, the present application adopts the following technical scheme.
The intelligent sorting and distribution system comprises a main control module, an intelligent sorting module, an intelligent distribution module and a statistics module, wherein the intelligent sorting module, the intelligent distribution module and the statistics module are in communication connection with the main control module, and the intelligent sorting module comprises a programmable logic controller, a delivery and transmission unit, an RFID unit, a visual identification unit and a robot; the intelligent distribution module comprises a distribution path generation unit, a scheduling unit and an AGV forklift which are sequentially connected in a communication mode; the RFID tag is arranged on the goods and used as an identity mark of the goods, and the RFID tag comprises data information such as the type, the source, the model, the size and the like of the goods. The application provides an intelligent sorting and distribution system for warehouse goods, which integrates an intelligent sorting module and an intelligent distribution module, improves the material management level, solves the long-standing problem of material management of industrial units, innovates the sorting and distribution flow and path of a material warehouse, realizes accurate and efficient sorting and distribution of warehouse goods, effectively ensures quick response, accurate distribution, high operation efficiency and high service quality of a material supply chain, has the characteristics of multifunction, intellectualization, high efficiency and high precision, and greatly meets the application requirements of the rapidly-developed logistics service industry.
Preferably, the delivery and conveying unit comprises a cylinder, an electromagnetic valve for controlling the cylinder, a conveying belt and a motor for controlling the conveying belt, wherein the cylinder and the electromagnetic valve are used for realizing delivery operation of cargoes; the conveyor belt and the motor are used for realizing the conveying operation of cargoes. The main control module of the system issues instructions to the programmable logic controller, and the programmable logic controller controls the electromagnetic valve to work according to the instructions, so as to control the air cylinder to work, and realize goods delivery; the programmable logic controller controls the motor to work according to the instruction, so as to control the conveyor belt to work, and cargo conveying is realized.
Preferably, the RFID unit includes an RFID reader for inputting and reading cargo data information and transmitting a result of the reading to the programmable logic controller. The RFID reader-writer is used for reading the goods data information carried on the goods RFID label or writing the goods data information into the RFID label carried by the goods, so that the input, identification or tracing of the goods identity information is realized.
Preferably, the visual recognition unit comprises an image pickup device and a processor connected with the image pickup device, wherein the image pickup device is used for collecting goods images, and the processor is used for recognizing the images collected by the image pickup device and transmitting the recognition results to the programmable logic controller.
Preferably, the robot is provided with a claw tool and a sucker tool, and the claw tool and the sucker tool are used for realizing the treatment of cargoes and further finishing sorting tasks. The programmable logic controller outputs a control instruction to the robot, the robot grabs and delivers goods to a designated position according to the control instruction, and then the information of successful sorting is fed back to the programmable logic controller (main control module) to realize intelligent sorting.
Preferably, the delivery path generating unit automatically generates an optimal delivery path according to the input cargo data information and the delivery destination, and feeds back an optimal delivery path result to the scheduling unit. After the RFID reader-writer transmits the read goods data information to the programmable logic controller, the programmable logic controller transmits the received goods data information to the main control module, the main control module transmits the goods data information to the delivery path generating unit, meanwhile, the manager inputs the delivery destination in the background, and the delivery path generating unit obtains the optimal delivery path through algorithm calculation based on the goods data information, the delivery destination, map information and optional path information stored in the database.
Preferably, the dispatching unit generates a dispatching list according to an optimal dispatching path result and on-site AGV forklift information, and outputs a dispatching instruction to the AGV forklift according to the dispatching list, wherein the AGV forklift information comprises an idle AGV forklift and the position of the idle AGV forklift.
Preferably, the AGV forklift transports goods according to the dispatching instructions, further completes the dispatching tasks, and then feeds back dispatching success information to the main control module to realize intelligent dispatching.
Preferably, the statistics module comprises a report generation unit and a log generation unit, wherein the report generation unit is used for sorting and analyzing the data output by the main control module and generating a report; and the log generating unit performs log operation or importing on the data output by the main control module. The statistics module is used for realizing statistics and management of goods inventory information, warehouse-in and warehouse-out information, distribution path information and the like, and generating reports and logs so as to facilitate later disc copying or tracing.
Preferably, the main control module is also in communication connection with a man-machine interaction module, and the man-machine interaction module is a computer, a tablet or a mobile phone. The man-machine interaction module is used for displaying the report and the log output by the statistics module and inputting the distribution destination.
Therefore, the application has the advantages that:
(1) The intelligent sorting module and the intelligent distribution module are integrated, so that the material management level is improved, the long-standing problem of material management of industrial units is solved, the sorting and distribution flow and path of a material warehouse are innovated, the precise and efficient sorting and distribution of the stored goods are realized, and the quick response, the accurate distribution, the high operation efficiency and the high service quality of a material supply chain are effectively ensured;
(2) The intelligent logistics service system has the characteristics of multifunction, intelligence, high efficiency and high accuracy, and greatly meets the application requirements of the rapidly-developed logistics service industry.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent sorting and distribution system for stored goods according to an embodiment of the present application.
1. The system comprises a main control module 2, an intelligent sorting module 3, an intelligent distribution module 4, a statistics module 5, a programmable logic controller 6, a delivery and transmission unit 7, an RFID unit 8, a visual identification unit 9, a robot 10, a distribution path generation unit 11, a dispatching unit 12, an AGV forklift 13, a report generation unit 14, a log generation unit 15 and a man-machine interaction module.
Detailed Description
The application is further described below with reference to the drawings and detailed description.
The intelligent sorting and distribution system for the stored goods comprises a main control module 1, an intelligent sorting module 2, an intelligent distribution module 3 and a statistics module 4 which are in communication connection with the main control module 1, wherein the intelligent sorting module 2 comprises a programmable logic controller 5, a warehouse-out and transmission unit 6, an RFID unit 7, a visual identification unit 8 and a robot 9 which are in communication connection with the programmable logic controller 5; the intelligent delivery module 3 comprises a delivery path generation unit 10, a scheduling unit 11 and an AGV forklift 12 which are sequentially in communication connection; the goods are provided with RFID tags, the RFID tags are used as identity marks of the goods, and the RFID tags comprise data information such as the type, the source, the model and the size of the goods. The embodiment provides an intelligent sorting and distribution system for warehouse cargoes, the intelligent sorting module 2 and the intelligent distribution module 3 are integrated, the material management level is improved, the long-standing problem of industry unit material management is broken, the flow and the path of sorting and distribution of a material warehouse are innovated, the accurate and efficient sorting and distribution of the warehouse cargoes are realized, the rapid response of a material supply chain is effectively ensured, the distribution is accurate, the operation is efficient, the service is high-quality, the intelligent and intelligent logistics service system has the characteristics of multifunction, high efficiency and high accuracy, and the application requirements of the rapidly-developed logistics service industry are greatly met.
The delivery and conveying unit 6 comprises an air cylinder, an electromagnetic valve for controlling the air cylinder, a conveying belt and a motor for controlling the conveying belt, wherein the air cylinder and the electromagnetic valve are used for realizing delivery operation of cargoes; the conveyor belt and the motor are used for carrying out the conveying operation of the goods. The system main control module 1 issues instructions to the programmable logic controller 5, and the programmable logic controller 5 controls the electromagnetic valve to work according to the instructions, so as to control the air cylinder to work, and realize goods delivery; the programmable logic controller 5 controls the motor to work according to the instruction, so as to control the conveyor belt to work, and the goods are conveyed.
The RFID unit 7 includes an RFID reader for inputting and reading the cargo data information and transmitting the result of the reading to the programmable logic controller 5. The RFID reader-writer is used for reading the goods data information carried on the goods RFID label or writing the goods data information into the RFID label carried by the goods, so that the input, identification or tracing of the goods identity information is realized.
The visual recognition unit 8 comprises a camera device and a processor connected with the camera device, wherein the camera device is used for acquiring the cargo image, and the processor is used for recognizing the image acquired by the camera device and transmitting the recognition result to the programmable logic controller 5.
The robot 9 is provided with a claw tool and a sucking disc tool, and the claw tool and the sucking disc tool are used for realizing the treatment of cargoes, so that sorting tasks are completed. The programmable logic controller 5 outputs a control instruction to the robot 9, the robot 9 grabs and delivers goods to a designated position according to the control instruction, and then the sorting success information is fed back to the programmable logic controller 5 (the main control module 1) to realize intelligent sorting.
The delivery path generation unit 10 automatically generates an optimal delivery path based on the inputted cargo data information and the delivery destination, and feeds back the optimal delivery path result to the scheduling unit 11. After the RFID reader-writer transmits the read cargo data information to the programmable logic controller 5, the programmable logic controller 5 transmits the received cargo data information to the main control module 1, the main control module 1 transmits the cargo data information to the delivery path generating unit 10, meanwhile, the manager inputs the delivery destination in the background, and the delivery path generating unit 10 obtains the optimal delivery path through algorithm calculation based on the cargo data information, the delivery destination, map information stored in the database and optional path information.
The dispatching unit 11 generates a dispatching list according to the optimal dispatching path result and the on-site AGV forklift information, and outputs dispatching instructions to the AGV forklift 12 according to the dispatching list, wherein the AGV forklift information comprises an idle AGV forklift and the position of the idle AGV forklift.
The AGV forklift 12 transports goods according to the dispatching instructions, further completes the dispatching tasks, and then feeds back dispatching success information to the main control module 1 to achieve intelligent dispatching.
As shown in fig. 1, the statistics module 4 includes a report generating unit 13 and a log generating unit 14, where the report generating unit 13 sorts and analyzes the data output by the main control module 1, and generates a report; the log generating unit 14 performs a log operation or import of data output from the main control module 1. The statistics module 4 realizes statistics and management of goods inventory information, warehouse-in and warehouse-out information, distribution path information and the like, and generates reports and logs so as to be convenient for later disc copying or tracing.
As shown in fig. 1, the main control module 1 is also communicatively connected with a man-machine interaction module 15, and the man-machine interaction module 15 is a computer, a tablet or a mobile phone. The man-machine interaction module 15 is used for displaying the report and log output by the statistics module 4 and inputting the distribution destination.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present application. Therefore, the protection scope of the application is subject to the protection scope of the claims.
Claims (10)
1. The intelligent sorting and distribution system for the warehouse cargoes is characterized by comprising a main control module, an intelligent sorting module, an intelligent distribution module and a statistics module, wherein the intelligent sorting module, the intelligent distribution module and the statistics module are in communication connection with the main control module, and the intelligent sorting module comprises a programmable logic controller, a warehouse discharging and conveying unit, an RFID unit, a visual identification unit and a robot, wherein the warehouse discharging and conveying unit, the RFID unit, the visual identification unit and the robot are in communication connection with the programmable logic controller; the intelligent distribution module comprises a distribution path generation unit, a scheduling unit and an AGV forklift which are sequentially connected in a communication mode; the goods are provided with RFID tags, and the RFID tags are used as identity marks of the goods.
2. The intelligent warehouse cargo sorting and distribution system according to claim 1, wherein the warehouse cargo discharging and conveying unit comprises a cylinder, an electromagnetic valve for controlling the cylinder, a conveyor belt and a motor for controlling the conveyor belt, wherein the cylinder and the electromagnetic valve are used for realizing cargo discharging operation; the conveyor belt and the motor are used for realizing the conveying operation of cargoes.
3. The intelligent sorting and distribution system of claim 1, wherein the RFID unit comprises an RFID reader for inputting and reading data information of the goods.
4. The intelligent sorting and distribution system of claim 1, wherein the visual identification unit comprises a camera device and a processor connected with the camera device, the camera device is used for collecting images of the goods, and the processor is used for identifying the images collected by the camera device.
5. The intelligent sorting and distribution system for stored goods according to claim 1, 2, 3 or 4, wherein the robot is provided with claw hand tools, and the claw hand tools are used for processing the goods so as to complete sorting tasks.
6. The intelligent sorting and distribution system according to claim 1, wherein the distribution path generating unit automatically generates an optimal distribution path according to the input cargo data information and the distribution destination, and feeds back the optimal distribution path result to the dispatching unit.
7. The intelligent warehouse cargo sorting and distribution system according to claim 6, wherein the dispatching unit generates a distribution list according to the optimal distribution path result and the AGV forklift information, and outputs a dispatching instruction to the AGV forklift according to the distribution list.
8. The intelligent warehouse cargo sorting and distribution system as claimed in claim 7, wherein the AGV fork truck transports cargo according to the dispatch instructions to complete the distribution task.
9. The intelligent sorting and distribution system for the stored goods according to claim 1, wherein the statistics module comprises a report generation unit and a log generation unit, and the report generation unit is used for sorting and analyzing the data output by the main control module and generating a report; and the log generating unit performs log operation or importing on the data output by the main control module.
10. The intelligent warehouse cargo sorting and distribution system according to claim 1 or 9, wherein the main control module is further in communication connection with a man-machine interaction module, and the man-machine interaction module is a computer, a tablet or a mobile phone.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310688389.2A CN116786429A (en) | 2023-06-12 | 2023-06-12 | Intelligent sorting and distribution system for warehouse goods |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310688389.2A CN116786429A (en) | 2023-06-12 | 2023-06-12 | Intelligent sorting and distribution system for warehouse goods |
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| CN116786429A true CN116786429A (en) | 2023-09-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117670198A (en) * | 2023-12-13 | 2024-03-08 | 江苏菲达宝开电气股份有限公司 | Smart bin Chu Yunwei method and system |
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2023
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117670198A (en) * | 2023-12-13 | 2024-03-08 | 江苏菲达宝开电气股份有限公司 | Smart bin Chu Yunwei method and system |
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