CN114358687A - Management system based on numerical control flexible machining production line material warehouse - Google Patents
Management system based on numerical control flexible machining production line material warehouse Download PDFInfo
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- CN114358687A CN114358687A CN202111676004.8A CN202111676004A CN114358687A CN 114358687 A CN114358687 A CN 114358687A CN 202111676004 A CN202111676004 A CN 202111676004A CN 114358687 A CN114358687 A CN 114358687A
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Abstract
The application discloses a management system based on a material warehouse of a numerical control flexible processing production line, which comprises a material total management module, a workpiece identity identification module, a material distribution and three-dimensional warehouse management module and a production line material visual monitoring module; the workpiece identity recognition module comprises a material position management unit, a material information management unit and a material identity recognition unit which are arranged in the workpiece identity recognition module, wherein the material identity recognition unit is respectively connected with the identity recognition unit, the data processing unit, the information reading unit and the information input unit. The material management system based on the material warehouse of the production line can complete automatic change of workpiece varieties on line, realize automatic transmission and automatic processing of workpieces, and realize automatic identification of multiple workpieces and automatic identification of multiple workpieces based on the automatic identification and intelligent scheduling system of the workpieces based on RFID, so that automatic change of the workpiece varieties can be completed on line; automatic conveying and automatic processing of workpieces are realized; realize the functions of mixed flow processing of various types and variable batches, and the like.
Description
Technical Field
The application relates to the technical field, in particular to a management system based on a material library of a numerical control flexible processing production line.
Background
Aiming at a numerical control turning and milling processing technology of automobile parts, the automobile parts are taken as main processing objects, and intelligent and flexible production line units for turning and milling the automobile parts are established according to the development thinking of equipment automation, production refinement, management informatization and manual high efficiency, so that mixed flow processing of multiple varieties and variable batches is realized; by a bus control technology, automatic delivery and automatic processing of workpieces are realized according to a production execution plan, and a program is issued; the automatic replacement of the variety of the workpiece and the automatic identification of multiple workpieces can be realized on line; by monitoring the data such as the wear state of the cutter, the power of the main shaft, the cutting parameters and the like in real time, the risk of machine tool collision is reduced, and the self-adaption and high-efficiency processing of numerical control equipment is realized
At present, in the aspect of manufacturing key parts in the field of automobile manufacturing, the processing requirements of a large number of complex parts face the situations of high technical difficulty, high performance requirements, short development period and the like, the research and development tasks of new model products are increased rapidly, and higher requirements are provided for numerical control machines and flexible intelligent processing technologies. Therefore, a management system based on a numerical control flexible processing production line material library is provided for solving the problems.
Disclosure of Invention
The management system based on the material library of the numerical control flexible processing production line is provided in the embodiment and used for solving the problem of disordered material processing management in the prior art.
According to one aspect of the application, a management system based on a material library of a numerical control flexible processing production line is provided, and comprises a material total management module, a workpiece identity identification module, a material distribution and three-dimensional library management module and a production line material visual monitoring module;
the workpiece identity recognition module comprises a material position management unit, a material information management unit and a material identity recognition unit which are arranged inside the workpiece identity recognition module, wherein the material identity recognition unit is respectively connected with an identity recognition unit, a data processing unit, an information reading unit and an information input unit, the material information management unit is respectively connected with an attribute information unit, a processing information unit, a data processing and storing unit and a workpiece information inquiry unit, and the material position management unit is connected with a real-time position feedback unit, a real-time position determining unit and a real-time position inquiry unit.
Further, inside material three-dimensional storehouse management unit and the material delivery management unit of being equipped with of material delivery and three-dimensional storehouse management module, material three-dimensional storehouse management unit connects second instruction control unit, position resource record unit, position resource statistics unit and goes up unloading application unit respectively, material delivery management unit and first instruction control unit, material delivery record unit, data statistics unit and the last unloading unit connection of robot.
Furthermore, a material monitoring management unit, a material information display unit, a material state monitoring unit, a material supplementing and discharging reminding unit and other prompting and early warning units are arranged in the visual production line material monitoring module, and the material information display unit, the material state monitoring unit, the material supplementing and discharging reminding unit and the other prompting and early warning units are all connected with the material monitoring management unit.
Furthermore, the identity recognition unit, the data processing unit, the information reading unit and the information input unit are all located inside the workpiece identity recognition module, the attribute information unit, the processing information unit, the data processing and storing unit and the workpiece information inquiry unit are arranged in the workpiece identity recognition module, and the real-time position feedback unit, the real-time position determining unit and the real-time position inquiry unit are located in the workpiece identity recognition module.
Furthermore, the workpiece identity recognition module, the material distribution and three-dimensional library management module and the production line material visual monitoring module are all connected with the material total management module.
Further, the general management module respectively adopts tray management, fixture management, workpiece management, production line material library management and the like.
Furthermore, the total management module is respectively connected with the display terminal and the management system by adopting the Internet.
Furthermore, the general management module adopts an RFID tag and an RFID reader to identify the workpiece, and the RFID and the Internet perform data interaction.
Furthermore, the total management module can know the real-time position information of the workpieces in the three-dimensional warehouse of the workpieces through the RFID tags and the RFID reader.
Furthermore, the total management module can store the processed materials for hours by adopting a material warehouse of a production line.
Through the above-mentioned embodiment of this application, adopted material management system, solved the chaotic problem of material processing management, gained and accomplished the automatic change of work piece variety, realized the automatic conveying and the automatic processing effect of work piece.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a schematic diagram of a system according to an embodiment of the present application;
fig. 2 is a schematic view of a functional architecture of a material management and control system according to an embodiment of the present application.
In the figure: 1. an identity recognition unit; 2. a data processing unit; 3. an attribute information unit; 4. a processing information unit; 5. a data processing and storage unit; 6. a workpiece information query unit; 7. a real-time location determination unit; 8. a real-time position feedback unit; 9. a real-time location query unit; 10. a first instruction control unit; 11. a material distribution recording unit; 12. a second instruction control unit; 13. a location resource recording unit; 14. a location resource counting unit; 15. a material information display unit; 16. a material state monitoring unit; 17. a material supplementing and discharging reminding unit; 18. other prompt and early warning units; 19. a material monitoring and managing unit; 20. a visual monitoring module for production line materials; 21. a loading and unloading application unit; 22. a material three-dimensional library management unit; 23. a material distribution and three-dimensional library management module; 24. a data statistics unit; 25. a material distribution management unit; 26. a total material management module; 27. a robot feeding and discharging unit; 28. a material position management unit; 29. a material information management unit; 30. a workpiece identity recognition module; 31. a material identity recognition unit; 32. an information reading unit; 33. an information entry unit.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1-2, the management system based on the material warehouse of the numerical control flexible processing production line includes a material total management module 26, a workpiece identity recognition module 30, a material distribution and three-dimensional library management module 23 and a production line material visualization monitoring module 20;
the workpiece identification module 30 comprises a material position management unit 28, a material information management unit 29 and a material identification unit 31, wherein the material identification unit 31 is respectively connected with an identification unit 1, a data processing unit 2, an information reading unit 32 and an information recording unit 33, the material information management unit 29 is respectively connected with an attribute information unit 3, a processing information unit 4, a data processing and storing unit 5 and a workpiece information inquiry unit 6, and the material position management unit 28 is connected with a real-time position feedback unit 8, a real-time position determining unit 7 and a real-time position inquiry unit 9.
The material distribution and three-dimensional library management module 23 is internally provided with a material three-dimensional library management unit 22 and a material distribution management unit 25, the material three-dimensional library management unit 22 is respectively connected with the second instruction control unit 12, the position resource recording unit 13, the position resource counting unit 14 and the feeding and discharging application unit 21, and the material distribution management unit 25 is connected with the first instruction control unit 10, the material distribution recording unit 11, the data counting unit 24 and the robot feeding and discharging unit 27.
The visual production line material monitoring module 20 is internally provided with a material monitoring and managing unit 19, a material information display unit 15, a material state monitoring unit 16, a material supplementing and discharging reminding unit 17 and other prompting and early warning units 18, wherein the material information display unit 15, the material state monitoring unit 16, the material supplementing and discharging reminding unit 17 and the other prompting and early warning units 18 are all connected with the material monitoring and managing unit 19.
The identity recognition unit 1, the data processing unit 2, the information reading unit 32 and the information recording unit 33 are all located inside the workpiece identity recognition module 30, the attribute information unit 3, the processing information unit 4, the data processing and storing unit 5 and the workpiece information inquiry unit 6 are arranged in the workpiece identity recognition module 30, and the real-time position feedback unit 8, the real-time position determining unit 7 and the real-time position inquiry unit 9 are located in the workpiece identity recognition module 30.
The workpiece identification module 30, the material distribution and three-dimensional library management module 23 and the production line material visualization monitoring module 20 are all connected with the material total management module 26.
The general management module 26 respectively adopts tray management, clamp management, workpiece management, production line material library management and the like.
The general management module 26 is connected to the display terminal and the management system via the Internet.
The general management module 26 adopts an RFID tag and an RFID reader to identify the workpiece, and the RFID and the Internet perform data interaction.
The general management module 26 can know the real-time position information of the workpieces in the three-dimensional warehouse through the RFID tags and the RFID readers.
The total management module 26 can store 48 hours of processing materials by using a material warehouse of the production line.
When the system is used, information input and identity recognition can be carried out on a workpiece through the handheld RFID reader, and then the workpiece information can be processed through the data processing unit 2 in cooperation with the information reading unit 32, the information input unit 33 and the identity recognition unit 1;
the material information management unit 29 controls the attribute information unit 3 and the processing information unit 4 to know the attribute and the processing information of the workpiece, the workpiece information inquiry unit 6 can inquire the information of the workpiece, and the data processing and unit can record the workpiece and process and store the attribute information and the processing information;
the real-time position of the workpiece in the three-dimensional workpiece library can be known through the Internet in cooperation with the RFID reader and the RFID tag, the position of the workpiece can be quickly determined through the real-time position determining unit 7, query information can be transmitted to the real-time position determining unit 7 through the real-time position querying unit 9, and the real-time position information of the workpiece can be fed back through the real-time position feedback unit 8;
when material distribution is carried out, the first instruction control unit 10 can operate the robot to carry out material loading, the material matching recording unit can record distribution records, and the data statistical unit 24 can match the material distribution recording unit 11 to carry out statistical records;
the material type, quantity and position in the three-dimensional workpiece warehouse can be known at any time and the records of feeding and discharging can be known through the three-dimensional material warehouse management unit 22, the second instruction control unit 12, the position resource recording and position resource counting unit 14 and the feeding and discharging application unit 21;
the material monitoring of the production line can be carried out through the material information display unit 15, the material state monitoring unit 16, the material supplementing and unloading reminding unit 17 and the other prompting and early warning unit 18;
the material management system is operated through a material total management module 26 and is responsible for automatic workpiece identification, automatic distribution and management of a central material warehouse of the whole production line, materials can be stored in disorder, after the materials are loaded into the material warehouse, the production line management system immediately carries out dynamic processing and scheduling, the materials are automatically placed back to the material warehouse and marked after processing, and when an operator is empty, the materials are unloaded through a material loading and unloading station;
and has three functions:
(1) the automatic identification of multiple workpieces can be realized, and the automatic replacement of the workpiece varieties can be completed on line;
(2) automatic conveying and automatic processing of workpieces are realized;
(3) realize the functions of mixed flow processing of various types and variable batches, and the like.
Aiming at the functions, the technical scheme of the material management system is developed from three aspects, the material management system corresponds to three subsystems, the material control scheduling of the middle layer is acquired from the material information of the bottom layer, and then the material control scheduling of the middle layer is transmitted to the material monitoring display layer, and the comprehensive control and management of the material are realized from bottom to top;
the method comprises the following steps of managing machining programs in a production line, achieving issuing, displaying, recording and updating of machine tool machining programs by establishing a G code database and a display interface matched with an Ecode execution instruction, and providing interfaces for other systems to call the G programs; (ii) a
The G code program management comprises the following steps: managing a G code program of the numerical control system, editing the G code program, and uploading and issuing the G code program;
the numerical control flexible processing production line meets the processing technology requirements: the machine can realize the processing control of one G code program for one workpiece (a plurality of cutters and a processing center processing mode) and also can realize the processing control of one G code program for one cutter (a workpiece has N G code processing programs and a tool magazine-free milling machine processing mode).
The application has the advantages that:
the material management system based on the material warehouse of the production line can complete automatic change of workpiece varieties on line, realize automatic transmission and automatic processing of workpieces, and realize automatic identification of multiple workpieces and automatic identification of multiple workpieces based on the automatic identification and intelligent scheduling system of the workpieces based on RFID, so that automatic change of the workpiece varieties can be completed on line; automatic conveying and automatic processing of workpieces are realized; realize the functions of mixed flow processing of various types and variable batches, and the like.
It is well within the skill of those in the art to implement, without undue experimentation, the present application is not directed to software and process improvements, as they relate to circuits and electronic components and modules.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. Management system based on flexible processing lines material storehouse of numerical control, its characterized in that: the system comprises a material general management module (26), a workpiece identity identification module (30), a material distribution and three-dimensional library management module (23) and a production line material visual monitoring module (20);
the workpiece identification module (30) is characterized by comprising a material position management unit (28), a material information management unit (29) and a material identification unit (31) which are arranged inside the workpiece identification module (30), wherein the material identification unit (31) is respectively connected with an identification unit (1), a data processing unit (2), an information reading unit (32) and an information recording unit (33), the material information management unit (29) is respectively connected with an attribute information unit (3), a processing information unit (4), a data processing and storage unit (5) and a workpiece information inquiry unit (6), and the material position management unit (28) is connected with a real-time position feedback unit (8), a real-time position determining unit (7) and a real-time position inquiry unit (9).
2. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the utility model discloses a material distribution and three-dimensional storehouse management module (23) inside material three-dimensional storehouse management unit (22) and the material distribution management unit (25) of being equipped with, material three-dimensional storehouse management unit (22) connect second instruction control unit (12), position resource record unit (13), position resource statistics unit (14) and go up unloading application unit (21) respectively, material distribution management unit (25) are connected with material loading and unloading unit (27) on first instruction control unit (10), material distribution record unit (11), data statistics unit (24) and the robot.
3. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the visual production line material monitoring module (20) is internally provided with a material monitoring management unit (19), a material information display unit (15), a material state monitoring unit (16), a material supplementing and discharging reminding unit (17) and other prompting and early warning units (18), wherein the material information display unit (15), the material state monitoring unit (16), the material supplementing and discharging reminding unit (17) and the other prompting and early warning units (18) are all connected with the material monitoring management unit (19).
4. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the identification unit (1), the data processing unit (2), the information reading unit (32) and the information recording unit (33) are all located inside the workpiece identification module (30), the attribute information unit (3), the processing information unit (4), the data processing and storing unit (5) and the workpiece information inquiring unit (6) are arranged in the workpiece identification module (30), and the real-time position feedback unit (8), the real-time position determining unit (7) and the real-time position inquiring unit (9) are located in the workpiece identification module (30).
5. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the workpiece identification module (30), the material distribution and three-dimensional library management module (23) and the production line material visual monitoring module (20) are all connected with the material general management module (26).
6. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the general management module (26) respectively adopts tray management, clamp management, workpiece management, production line material library management and the like.
7. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the general management module (26) is respectively connected with the display terminal and the management system by adopting the Internet.
8. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the general management module (26) adopts an RFID label and an RFID reader to identify the workpiece, and the RFID and the Internet perform data interaction.
9. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the total management module (26) can know the real-time position information of the workpieces in the three-dimensional warehouse of the workpieces through the RFID tags and the RFID reader.
10. The numerical control flexible processing production line material library-based management system according to claim 1, characterized in that: the total management module (26) can store processing materials for 48 hours by adopting a material storage of a production line.
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| CN202111676004.8A CN114358687A (en) | 2021-12-31 | 2021-12-31 | Management system based on numerical control flexible machining production line material warehouse |
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| CN202111676004.8A CN114358687A (en) | 2021-12-31 | 2021-12-31 | Management system based on numerical control flexible machining production line material warehouse |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116165966A (en) * | 2023-04-21 | 2023-05-26 | 沈阳精锐数控机床有限公司 | Informationized self-adaptive material regulation and control method and system for numerical control machine tool |
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2021
- 2021-12-31 CN CN202111676004.8A patent/CN114358687A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116165966A (en) * | 2023-04-21 | 2023-05-26 | 沈阳精锐数控机床有限公司 | Informationized self-adaptive material regulation and control method and system for numerical control machine tool |
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