CN215434193U - Combined side die for producing prefabricated part - Google Patents
Combined side die for producing prefabricated part Download PDFInfo
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- CN215434193U CN215434193U CN202120270541.1U CN202120270541U CN215434193U CN 215434193 U CN215434193 U CN 215434193U CN 202120270541 U CN202120270541 U CN 202120270541U CN 215434193 U CN215434193 U CN 215434193U
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- 239000002131 composite material Substances 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 description 15
- 229920001821 foam rubber Polymers 0.000 description 10
- 238000009434 installation Methods 0.000 description 8
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- 238000007599 discharging Methods 0.000 description 4
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- 239000000741 silica gel Substances 0.000 description 4
- 229910002027 silica gel Inorganic materials 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
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- 238000004891 communication Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
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Abstract
The combined side die for producing the prefabricated member comprises a plurality of side die single bodies spliced along the length direction, wherein each side die single body comprises a top plate, a bottom plate and a vertical plate, the top plate and the bottom plate are parallel to each other, and the vertical plates are vertically connected with the top plate and the bottom plate; set up at least one holding tank and at least one supporting part on the side forms monomer, holding tank and supporting part lie in with one side of riser and all be connected with the riser is perpendicular, detachable is provided with the magnetic force box in the holding tank, the top side of holding tank still is provided with the locating plate, the top side surface of supporting part still is provided with the backup pad, backup pad and locating plate are parallel to each other, be provided with the locating hole on the locating plate, the height that highly is higher than locating plate and roof of backup pad. The combined side die can be suitable for producing prefabricated parts with different sizes, is suitable for prefabricated parts with ribs or without ribs, and has strong universality and practicability; the manipulator is adopted to grab the side forms, and the actions of forming and removing the side forms are carried out, so that the degree of mechanization is high.
Description
Technical Field
The utility model belongs to the technical field of assembly type buildings, and particularly relates to a combined side die for producing prefabricated parts.
Background
The prefabricated building technology can greatly improve the efficiency and the quality of building construction, and is different from the traditional building technology in that prefabricated concrete components such as wallboards, floor slabs, beams and the like are produced and molded in a factory and then are transported to the site to be connected in a reliable connection mode to form an integral prefabricated concrete building. Therefore, the modular design of the prefabricated parts is regarded as important in the assembly building from the beginning of the design, so that the efficiency can be maximized in each process of design, function, production, installation and the like.
When prefabricated parts (which may be simply referred to as PC pieces) are produced in a factory, the sizes of the side forms for production are fixed because the shapes and sizes of the prefabricated parts produced are not completely the same. Therefore, the side forms cannot be generalized, and the cost of the die and the construction cost are increased. Along with the increasing intellectualization, digitalization and unmanned production of factories, the intelligent robot is gradually popularized on a prefabricated part production line, and each flow needs to be more and more standardized. For the side forms to be mounted and dismounted, standardized and modularized side forms need to be developed so as to facilitate the mechanical operation of the mechanical arm on the production line. Therefore, there is a need to develop a combined side form for producing a prefabricated member, which is suitable for the operation of a manipulator and realizes the automatic installation and disassembly of the side form.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: the combined side die for producing the prefabricated part is suitable for the operation of a manipulator, and automatic installation and disassembly of the side die are realized.
In order to achieve the purpose, the utility model adopts the technical scheme that:
a combined side die for producing a prefabricated member comprises a plurality of side die single bodies which are spliced along the length direction, wherein each side die single body comprises a top plate, a bottom plate and a vertical plate, the top plate and the bottom plate are parallel to each other, and the vertical plates are vertically connected with the top plate and the bottom plate; still set up at least one holding tank and at least one supporting part on the side forms monomer, the holding tank with the supporting part is located with one side of riser and all with the riser is connected perpendicularly, detachable is provided with the magnetic force box in the holding tank, the top side of holding tank still is provided with the locating plate, the top side surface of supporting part still is provided with the backup pad, the backup pad with the locating plate is parallel to each other, be provided with the locating hole on the locating plate, the backup pad highly be higher than the locating plate and the height of roof.
On the basis of the above embodiment, in another modified embodiment, the support portion includes two side plates disposed in parallel and a horizontal plate connecting the two side plates, the side plates are perpendicularly connected to the vertical plate, and the width of the side plates is greater than that of the top plate.
On the basis of the above embodiment, in another modified embodiment, the side plate includes a first end and a second end, the top side of the first end is connected to the bottom surface of the top plate, the second end is disposed on the outer side of the top plate, and the support plate is disposed on the top surfaces of the top plate and the second end.
On the basis of the above embodiment, in another improved embodiment, two ends of the side form unit are further provided with connecting plates located on the same side as the supporting portion, the connecting plates are vertically connected with the top plate, the bottom plate and the vertical plate, and the connecting plates are provided with connecting holes.
On the basis of the above embodiment, in another modified embodiment, two adjacent side form single bodies are connected through a pull rod and a fastener, the pull rod penetrates through connecting holes of the two adjacent side form single bodies, and the fastener fixes two ends of the pull rod on connecting plates of the two side form single bodies respectively.
On the basis of the above embodiment, in another modified embodiment, a plurality of reinforcing plates are further disposed between the top plate and the bottom plate, the reinforcing plates are vertically connected to the vertical plates, and the reinforcing plates and the accommodating grooves are located on the same side of the vertical plates.
On the basis of the above embodiment, in another modified embodiment, two accommodating grooves and two supporting parts are symmetrically arranged on the side die single body.
On the basis of the above embodiment, in another modified embodiment, the riser is provided with a plurality of open grooves for reinforcing bars of the prefabricated member to protrude.
On the basis of the above embodiment, in another modified embodiment, the top plate is provided with a plurality of through grooves, and the through grooves are in one-to-one correspondence with and communicate with the open grooves.
On the basis of the above embodiment, in another modified embodiment, the bottom plate is further provided with a rib-out holder, the rib-out holder is provided with a support groove for placing the steel bar of the prefabricated member, and the support groove and the open groove are located on the same straight line.
On the basis of the above embodiment, in another modified embodiment, the magnetic box includes a permanent magnet and a magnetic switch.
On the basis of the above embodiment, in another modified embodiment, a sealing member and/or a filling foam rubber is provided at the open slot of the combined side form. The sealing element plays a main role in plugging the rest gaps after the reinforcing steel bars are inserted into the open slots, so that the concrete is prevented from flowing out, and the aim of preventing grout leakage is fulfilled; the sealing element has smooth surface, and can be quickly taken out from the side die after maintenance and demoulding. The foam rubber is filled to form sealing more effectively, and the sealing element is taken down more quickly by utilizing the characteristic that the foam rubber is easy to separate from concrete after the member is cured and demoulded. The sealing element and the filling foam rubber process method can be suitable for various rib-forming forms such as a stirrup, a straight rib, a bent rib and the like, the material of the sealing element is not limited to rubber, silica gel or other elastic materials can be used, the filling rubber is not limited to foam rubber, and the silica gel or other similar materials can be used.
The technical scheme of the utility model has the beneficial technical effects that:
the combined side die for producing the prefabricated part can be suitable for producing prefabricated parts with different sizes, and is high in universality and practicability; the magnetic box is embedded in the side die single body, so that the space required by the side die and the magnetic box can be reduced, and the space utilization rate of the bench die is improved; meanwhile, the installation and combination process of the magnetic box and the side die is omitted, and the assembling and disassembling efficiency of the side die is improved; according to the scheme, the positioning plate for grabbing by the mold manipulator is arranged on the side mold monomer, the positioning plate for grabbing the side mold by the manipulator can be adopted to carry out mold distribution and removal actions, the degree of mechanization is high, the installation and the removal are convenient, and the efficiency is high; the combined side die has a closed side die form and a rib discharging form provided with an open slot for discharging ribs of the steel bars, so that the combined side die can be suitable for producing prefabricated parts with or without ribs; the combination side forms magnetic force box and the holding tank of this scheme are detachable construction, convenient the change.
Drawings
FIG. 1 is a schematic perspective view of a composite side mold for producing a preform according to example 1;
FIG. 2 is a schematic perspective view of the assembled side mold for producing a preform according to example 2;
FIG. 3 is a schematic perspective view of the assembled side mold for producing a preform according to example 3.
Reference numerals: 1-vertical plate, 2-top plate, 3-bottom plate, 4-reinforcing plate, 5-supporting part, 6-supporting plate, 7-accommodating groove, 8-magnetic box, 9-magnetic switch, 10-connecting plate, 11-open slot, 12-positioning plate, 13-positioning hole and 14-rib-out holder.
Detailed Description
The present invention will now be described in detail with reference to the drawings, which are given by way of illustration and explanation only and should not be construed to limit the scope of the present invention in any way. Furthermore, features from embodiments in this document and from different embodiments may be combined accordingly by a person skilled in the art from the description in this document.
Example 1
Referring to the schematic diagram 1, the combined side form for producing a preform in this embodiment 1 includes a plurality of side form units spliced in a length direction, each side form unit includes a top plate 2, a bottom plate 3 and a vertical plate 1, the top plate 2 and the bottom plate 3 are parallel to each other, and the vertical plate 1 is vertically connected to the top plate 2 and the bottom plate 3; still set up at least one holding tank 7 and at least one supporting part 5 on the side forms monomer, holding tank 7 and supporting part 5 are located riser 1 with one side and all are connected with riser 1 is perpendicular, detachable is provided with magnetic box 8 in the holding tank 7, the top side of holding tank 7 still is provided with locating plate 12, the top side surface of supporting part 5 still is provided with backup pad 6, backup pad 6 and locating plate 12 are parallel to each other, be provided with locating hole 13 on the locating plate 12, the height that highly is higher than locating plate 12 and roof 2 of backup pad 6.
In this embodiment, according to the shape and the size of the preform to be produced, a plurality of side forms are spliced and enclosed along the length direction to form a combined side form. The free riser 1 of several side forms is relative each other, and holding tank 7 is used for placing magnetic force box 8, when the side form monomer is fixed a position to needs, and magnetic force box 8 adsorbs on the steel bench formwork, can make things convenient for quick fix a position the side form monomer. When a plurality of side forms monomer need be deposited, can vertical range upon range of placing, the side forms monomer on upper strata is placed in the free backup pad 6 of side forms of lower floor, because the height of backup pad 6 is higher than locating plate 12 and roof 2, can avoid causing the free locating plate 12 of side forms and roof 2 deformations of lower floor when the side forms monomer stacks. Moreover, the supporting plate 6 can be used as a small table suitable for stacking the dies, and small embedded parts can be placed conveniently during production. Set up locating plate 12 on the side forms monomer, be provided with locating hole 13 on locating plate 12, locating hole 13 cooperatees with the locating pin of manipulator, is fit for the manipulator like this and snatchs, can realize that the manipulator is automatic to be got, put, install, improves operating efficiency.
On the basis of the above embodiment, in another modified embodiment mode, the support part 5 includes two side plates arranged in parallel and a horizontal plate connecting the two side plates, the side plates are vertically connected with the vertical plate 1, and the width of the side plates is larger than that of the top plate 2.
On the basis of the above embodiment, in another modified embodiment mode, the side plate includes a first end and a second end, the top side of the first end is connected with the bottom side surface of the top plate 2, the second end is arranged on the outer side of the top plate 2, a notch is arranged on the second end at the position where the second end is connected with the top plate 2, and the support plate 6 is arranged on the top side surfaces of the top plate 2 and the second end. In the actual use process of the combined side forms, the positions of the supporting parts 5 can interfere with other equipment or consumables, and avoidance can be performed by arranging gaps.
On the basis of the above embodiment, in another improved embodiment mode, two ends of the side form monomer are further provided with connecting plates 10 located on the same side as the supporting portion 5, the connecting plates 10 are vertically connected with the top plate 2, the bottom plate 3 and the vertical plate 1, and the connecting plates 10 are provided with connecting holes.
On the basis of the above embodiment, in another modified embodiment mode, two adjacent side form monomers are connected through a pull rod and a fastener, the pull rod penetrates through the connecting holes of the two adjacent side form monomers, and the fastener fixes two ends of the pull rod on the connecting plates 10 of the two side form monomers respectively.
On the basis of the above embodiment, in another modified embodiment, a plurality of reinforcing plates 4 are further arranged between the top plate 2 and the bottom plate 3, the reinforcing plates 4 are vertically connected with the vertical plate 1, and the reinforcing plates 4 and the accommodating grooves 7 are located on the same side of the vertical plate 1.
On the basis of the above embodiment, in another modified embodiment mode, two accommodating grooves 7 and two supporting parts 5 are symmetrically arranged on the side die single body. In the improved embodiment, the reinforcing plate 4 is further provided with a round hole or a waist-shaped hole, the round hole or the waist-shaped hole is formed in the reinforcing plate 4, the material consumption of the reinforcing plate 4 is reduced, meanwhile, the stress concentration of the reinforcing plate 4 can be reduced in the using process of the side forms, and the supporting performance of the reinforcing plate 4 is enhanced.
The side forms produced by the prefabricated members in the embodiment can meet the production requirements of the prefabricated members with different sizes, and are convenient to use and wide in application range. But the side forms reuse in this scheme, magnetic force spare are the permanent magnet, are equipped with magnetic switch 9, through controlling magnetic switch 9, conveniently adjust the ann and the uninstallation of position and side forms of side forms on the steel platform mould. The magnetic member and the fixing groove are designed to be of a detachable structure, so that the magnetic member can be conveniently replaced. The magnetic part is fixed with the side die through the forms of bolt connection, bayonet lock and the like, the connection is reliable, and the automatic installation and disassembly of the side die can be realized by adapting to a manipulator.
Example 2
A combination side forms for prefab production in this embodiment 2 is provided with the play muscle structure that supplies the prefab reinforcing bar for going out muscle side forms structure, is applicable to the production of the prefab that the limit portion goes out the muscle. Specifically, referring to fig. 2, a plurality of open slots 11 for the reinforcement bars of the prefabricated member to be led out are formed in the vertical plate 1. The distance between the open grooves 11 is set to a certain module (for example, the module of the distance between 100mm and 150mm is set), and the open grooves 11 are used for placing and positioning the ribs of the prefabricated parts.
On the basis of the above embodiment, in another modified embodiment, the top plate 2 is provided with a plurality of through grooves, and the through grooves are in one-to-one correspondence and communication with the open grooves 11. Set up like this, the riser 1 is arranged in to the reinforcing bar from the top of open slot 11 and logical groove, the placing of reinforcing bar when convenient production.
On the basis of the above embodiment, in another modified embodiment mode, the magnetic box 8 includes a permanent magnet and a magnetic switch 9. The side die is convenient to install, and when the switch is turned on, the magnetic box 8 is adsorbed on the steel platform die; when the switch is closed, the side die monomer can be taken down.
On the basis of the above embodiment, in another modified embodiment mode, the opening groove 11 of the combined side die is provided with a sealing member and/or filled with foam rubber. The sealing element plays a main role in plugging the rest gaps after the reinforcing steel bars are inserted into the open grooves 11, so that the concrete is prevented from flowing out, and the aim of preventing grout leakage is fulfilled; the sealing element has smooth surface, and can be quickly taken out from the side die after maintenance and demoulding. The foam rubber is filled to form sealing more effectively, and the sealing element is taken down more quickly by utilizing the characteristic that the foam rubber is easy to separate from concrete after the member is cured and demoulded. The sealing element and the filling foam rubber process method can be suitable for various rib-forming forms such as a stirrup, a straight rib, a bent rib and the like, the material of the sealing element is not limited to rubber, silica gel or other elastic materials can be used, the filling rubber is not limited to foam rubber, and the silica gel or other similar materials can be used.
The combination side forms for producing prefabricated component of this scheme, applicable in automated production prefabricated component production line, make things convenient for the manipulator to snatch the design, the quality is light, compromises the manipulator and puts the mould automatically and the manual work puts the mould. The whole steel bar framework can be directly placed in the open slot 11 of the mold design, and the efficiency of the steel bar entering the mold is higher. Side forms monomer and magnetic fixture integrated design, magnetism box moulding platform adsorption affinity is big, and easy operation is reliable, mixes stability and shock resistance after earth waters better. Design backup pad 6 can realize range upon range of stacking on the side forms monomer for place space utilization is higher, and the mould circulation is efficient.
When the prefabricated wall panel is produced by adopting the combined side form of the embodiment, the concrete using steps are as follows:
1. designing the specific number and combination mode of the required rib-discharging side forms and the side form monomers required by the non-rib-discharging side forms according to the size of the wallboard to be produced, and inputting the number and installation combination mode of the side form monomers into a control system;
2. the control system sends an installation command to the die placing manipulator, and the die placing manipulator grabs the positioning plate 12 of the corresponding side die monomer according to the command and installs the positioning plate at the preset position of the steel platform die;
3. after all side forms are installed, brushing a release agent on the inner side of the vertical plate 1;
4. installing a steel bar and a sealing element;
5. and pouring concrete, vibrating, maintaining and forming, taking down the side forms from the outer sides of the prefabricated wall boards, and lifting the prefabricated wall boards.
Example 3
Referring to the schematic diagram of fig. 3, the combined side die for producing the prefabricated member in the embodiment is a rib-forming side die structure, and is provided with a rib-forming structure for forming the reinforcing steel bars of the prefabricated member, and is suitable for producing the prefabricated member with the ribs formed on the edge. The structure of the combined side form in this embodiment is different from that in embodiment 2 in that:
1. the width of the bottom plate 3 exceeds that of the support part 5, the bottom plate of the mould is wide, the rigidity of the mould is enhanced, and the problem that the slotting mould is not rigid enough and is easy to bend is solved; the reinforcing plate 4 is in the shape of a right triangle, and the middle part of the reinforcing plate is provided with a hole to reduce the overall weight of the reinforcing plate 4.
2. The bottom plate 3 is also provided with a rib-out retainer 14, the rib-out retainer 14 is provided with a support groove (not marked in the figure) for placing the prefabricated steel bar, and the support groove and the open groove 11 are positioned on the same straight line. In this embodiment, put out muscle holder 14, guarantee that a muscle location is accurate, and convenient quick completion dismouting, go out muscle holder 14 and adopt the steel sheet integrated into one piece of L type, including minor face and long limit, the minor face is fixed on the bottom plate through modes such as welding or bolt. The long limit is parallel with the riser, is provided with two semicircular support grooves on the long limit, supports the groove and link up with the vertical side on long limit, and the end of the prefab reinforcing bar that stretches out in the follow open slot can block in supporting the inslot like this, avoids the terminal flagging or the deformation of prefab reinforcing bar.
Although the utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the utility model. It is therefore intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention. The above examples are to be construed as merely illustrative and not limitative of the remainder of the disclosure. After reading the description of the utility model, the skilled person can make various changes or modifications to the utility model, and these equivalent changes and modifications also fall into the scope of the utility model defined by the claims.
Claims (10)
1. A combined side die for producing prefabricated parts is characterized in that the combined side die comprises a plurality of side die single bodies spliced along the length direction, each side die single body comprises a top plate, a bottom plate and a vertical plate, the top plate and the bottom plate are parallel to each other, and the vertical plates are vertically connected with the top plate and the bottom plate; still set up at least one holding tank and at least one supporting part on the side forms monomer, the holding tank with the supporting part is located with one side of riser and all with the riser is connected perpendicularly, detachable is provided with the magnetic force box in the holding tank, the top side of holding tank still is provided with the locating plate, the top side surface of supporting part still is provided with the backup pad, the backup pad with the locating plate is parallel to each other, be provided with the locating hole on the locating plate, the backup pad highly be higher than the locating plate and the height of roof.
2. The composite sideform for producing a preform according to claim 1 wherein said support portion comprises two side panels disposed in parallel and a horizontal panel connecting the two side panels, said side panels being connected perpendicularly to said vertical panel, said side panels having a width greater than a width of said top panel.
3. The composite side mold for manufacturing a preform according to claim 2, wherein said side plates comprise a first end and a second end, wherein a top side of said first end is connected to a bottom side surface of said top plate, wherein said second end is disposed outside of said top plate, and wherein said support plate is disposed on a top side surface of said top plate and said second end.
4. The combined side die for producing the prefabricated member as claimed in claim 1, wherein the two ends of the single side die body are further provided with connecting plates which are positioned on the same side as the supporting portion, the connecting plates are vertically connected with the top plate, the bottom plate and the vertical plate, and the connecting plates are provided with connecting holes.
5. The combined side form for producing the prefabricated member as claimed in claim 4, wherein two adjacent side form single bodies are connected through a pull rod and a fastener, the pull rod penetrates through the connecting holes of the two adjacent side form single bodies, and the fastener fixes two ends of the pull rod on the connecting plates of the two side form single bodies respectively.
6. The composite sideform for producing a preform according to any one of claims 1 to 5, wherein a plurality of reinforcing plates are further provided between the top plate and the bottom plate, the reinforcing plates being connected perpendicularly to the riser plates, the reinforcing plates being located on the same side of the riser plates as the receiving groove.
7. A combined sideform for manufacturing a preform according to claim 6 wherein two receiving slots and two supports are symmetrically provided on the sideform body.
8. The composite sideform for manufacturing a preform according to claim 6, wherein said riser has a plurality of open slots for reinforcement of the preform.
9. The composite sideform for producing a preform according to claim 7, wherein a plurality of through grooves are formed in the top plate, and the through grooves correspond to and communicate with the open grooves one to one.
10. The combined side die for producing the prefabricated member as claimed in claim 6, wherein a rib-out retainer is further arranged on the bottom plate, a support groove for placing the steel bars of the prefabricated member is formed in the rib-out retainer, and the support groove and the open groove are positioned on the same straight line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120270541.1U CN215434193U (en) | 2021-01-29 | 2021-01-29 | Combined side die for producing prefabricated part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120270541.1U CN215434193U (en) | 2021-01-29 | 2021-01-29 | Combined side die for producing prefabricated part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215434193U true CN215434193U (en) | 2022-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120270541.1U Expired - Fee Related CN215434193U (en) | 2021-01-29 | 2021-01-29 | Combined side die for producing prefabricated part |
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| Country | Link |
|---|---|
| CN (1) | CN215434193U (en) |
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2021
- 2021-01-29 CN CN202120270541.1U patent/CN215434193U/en not_active Expired - Fee Related
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