CN215432145U - Fixed welding device for car hopper component - Google Patents
Fixed welding device for car hopper component Download PDFInfo
- Publication number
- CN215432145U CN215432145U CN202120275440.3U CN202120275440U CN215432145U CN 215432145 U CN215432145 U CN 215432145U CN 202120275440 U CN202120275440 U CN 202120275440U CN 215432145 U CN215432145 U CN 215432145U
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- Prior art keywords
- fixedly connected
- workbench
- suction
- car hopper
- water
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- 238000003466 welding Methods 0.000 title claims abstract description 45
- 239000007921 spray Substances 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 60
- 238000001816 cooling Methods 0.000 claims description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 26
- 229910052742 iron Inorganic materials 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 230000029058 respiratory gaseous exchange Effects 0.000 description 10
- 239000000243 solution Substances 0.000 description 2
- 244000007853 Sarothamnus scoparius Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a car hopper component fixing and welding device, which relates to the technical field of car hopper processing and comprises a workbench, wherein the lower end of the workbench is fixedly connected with two supporting plates, the side walls of the two supporting plates are fixedly connected with a placing plate together, the upper end of the placing plate is fixedly connected with an installing support, the upper end of the workbench is fixedly connected with an installing frame, a clamping mechanism for clamping a component is arranged on the workbench, and the clamping mechanism comprises a double-shaft motor fixedly connected to the upper end of the installing support. The two patches can be aligned and fixed, so that the iron sheets are prevented from shifting in the welding process, the welding precision of the car hopper main body is improved, manual cleaning is not needed by arranging the suction fan, time and labor are saved, the practicability of the device is improved, in addition, the welding part can be cooled by arranging the spray head, and the welding construction efficiency is greatly improved.
Description
Technical Field
The utility model relates to the technical field of car hopper machining, in particular to a car hopper component fixing and welding device.
Background
The handcart is a transport vehicle which is pushed and pulled by people and is the ancestor of all vehicles. Although the material handling technology of the trolley is continuously developed, the trolley is still used as an indispensable handling tool. The trolley mainly comprises a trolley frame, wheels and a trolley hopper, wherein the trolley hopper main body is mainly formed by welding iron sheets.
Present car hopper part welding set welds after piecing together two iron sheets usually the manual work, and do not carry out effectual fixed to two iron sheets, easily take place the shake in the welding process, lead to the welding precision low, the piece after the welding needs instrument such as artifical use brooms to clear up, waste time and energy, welding part adopts natural cooling's mode to cool down after the welding in addition, natural cooling is consuming time longer, can't satisfy the demand of fast production, so, need design a car hopper part fixed welding set and solve above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art and provides a fixed welding device for a car hopper component.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a car hopper component fixing and welding device comprises a workbench, wherein the lower end of the workbench is fixedly connected with two supporting plates, the side walls of the two supporting plates are fixedly connected with a placing plate together, the upper end of the placing plate is fixedly connected with a mounting bracket, the upper end of the workbench is fixedly connected with a mounting rack, the worktable is provided with a clamping mechanism for clamping the component, the clamping mechanism comprises a double-shaft motor fixedly connected at the upper end of the mounting bracket, two output shafts of the double-shaft motor are fixedly connected with threaded rods, the side walls of the two threaded rods are sleeved with moving plates, the welding machine is characterized in that four moving grooves are formed in the upper end of the workbench, four abutting rods are arranged on the side walls of the moving grooves, the lower ends of the abutting rods are fixedly connected with the upper end of the moving plate at the same side in the vertical direction, and a cooling mechanism for cooling welded parts is arranged on the workbench.
Preferably, cooling mechanism includes that fixed connection places the water tank of board upper end, the upper end fixedly connected with water pump of water tank, the income water end intercommunication of water pump is equipped with the inlet tube with water tank upper end intercommunication, the output intercommunication of water pump is equipped with the outlet pipe, outlet pipe lateral wall intercommunication is equipped with two outlet branch pipes, two the one end that the water pump was kept away from to the outlet branch pipe all communicates and is equipped with the shower nozzle, be equipped with the collection mechanism that is used for collecting the welding sweeps on the workstation.
Preferably, the collecting mechanism comprises a suction fan fixedly connected to the upper end of the mounting frame, an air suction pipe is communicated with the air suction end of the suction fan, two air suction branch pipes are communicated with the side wall of the air suction pipe and are fixedly sleeved with fixing plates, the fixing plates are fixedly connected with the side wall of the mounting frame, and two air suction covers are communicated with the ends, far away from the suction fan, of the air suction branch pipes.
Preferably, the top fixedly connected with pneumatic cylinder in the mounting bracket, pneumatic cylinder lower extreme fixedly connected with laser welding ware main part, two go out water branch pipe lateral wall respectively with laser welding ware main part both sides wall fixed connection, place the board upper end symmetry and be equipped with two collecting boxes.
Preferably, one end of each threaded rod, far away from the double-shaft motor, is rotatably connected with the side wall of the supporting plate at the same side, the upper end of each moving plate is slidably connected with the lower end of the workbench, and the upper end of the workbench is fixedly connected with a water baffle.
Preferably, the two branch air suction pipe parts are corrugated pipes, and the cross sections of the two air suction hoods are inverted funnel-shaped.
The utility model has the following beneficial effects:
1. the device is provided with a clamping mechanism, two output shafts of a double-shaft motor drive two threaded rods to rotate, the two threaded rods drive two movable plates to move oppositely under the limit of the lower end of a workbench, the movable plates drive two tightening rods at the upper ends to move, the iron sheets are tightened and aligned and fixed, and therefore the iron sheets are prevented from shifting in the welding process, and the welding precision of the car hopper main body is improved;
2. the device is provided with the collecting mechanism, the suction fan is started, the suction hood is pulled downwards, and the suction hood is moved, so that the suction fan can adsorb and collect the scraps scattered on the iron sheet, the scraps do not need to be manually cleaned by means of tools, time and labor are saved, and the practicability of the device is improved;
3. this device has set up cooling mechanism, and in the water pump goes into the outlet pipe with the water pump in the water tank, the water of outlet pipe got into two water branch pipes to finally spout by two shower nozzles, thereby cool off the welding position, the cooling time is less than the natural cooling far away, great improvement welding efficiency of construction.
Drawings
Fig. 1 is a schematic structural view of a car hopper component fixing and welding device provided by the utility model;
fig. 2 is an assembly view of a moving slot and a tightening rod of the car hopper component fixing and welding device provided by the utility model.
In the figure: 1 workstation, 2 mounting brackets, 3 backup pads, 4 place the board, 5 water tanks, 6 collecting boxes, 7 installing supports, 8 biax motors, 9 water pumps, 10 outlet pipes, 11 play water branch pipes, 12 shower nozzles, 13 suction fan, 14 breathing pipes, 15 branch pipes of breathing in, 16 cover, 17 pneumatic cylinders, 18 laser welding ware main parts of breathing in, 19 threaded rods, 20 movable plates, 21 tight poles, 22 shifting chutes, 23 breakwaters, 24 fixed plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-2, a car hopper part fixed welding device comprises a workbench 1, two supporting plates 3 are fixedly connected to the lower end of the workbench 1, a placing plate 4 is fixedly connected to the side walls of the two supporting plates 3, an installing support 7 is fixedly connected to the upper end of the placing plate 4, and an installing frame 2 is fixedly connected to the upper end of the workbench 1.
Be equipped with the fixture that is used for the centre gripping part on workstation 1, fixture includes double-shaft motor 8 of fixed connection in the upper end of installing support 7, the equal fixedly connected with threaded rod 19 of two output shafts of double-shaft motor 8, movable plate 20 has all been cup jointed to two 19 lateral walls of threaded rod, 1 upper end of workstation is equipped with four shifting chutes 22, four shifting chutes 22 lateral walls all are equipped with the tight pole 21 that supports, two of same vertical direction support the tight pole 21 lower extreme all with the 20 upper end fixed connection of movable plate of homonymy.
Be equipped with the cooling mechanism that is used for welding back part cooling on workstation 1, cooling mechanism includes water tank 5 of fixed connection on placing 4 upper ends of board, water tank 5 intussuseption is filled with water, water tank 5 upper end intercommunication is equipped with the water injection pipe, the upper end fixedly connected with water pump 9 of water tank 5, the income water end intercommunication of water pump 9 is equipped with the inlet tube with 5 upper end intercommunications of water tank, the inlet tube cross section is L shape, the inlet tube lower extreme stretches into 5 bottoms of water tank, the output intercommunication of water pump 9 is equipped with outlet pipe 10, outlet pipe 10 lateral wall intercommunication is equipped with two outlet branch pipe 11, the one end that two outlet branch pipe 11 keep away from water pump 9 all communicates and is equipped with shower nozzle 12.
Be equipped with the collection mechanism that is used for collecting welding sweeps on workstation 1, it includes fixed connection at 2 upper ends suction fan 13 of mounting bracket to collect the mechanism, the end and the outside collecting device intercommunication of giving vent to anger of suction fan 13, the end intercommunication of breathing in of suction fan 13 is equipped with breathing pipe 14, 14 lateral wall intercommunication of breathing pipe is equipped with two branch pipes 15 of breathing in, two branch pipes 15 lateral walls of breathing in are all fixed the cup joint and are had fixed plate 24, two fixed plate 24 all with 2 lateral wall fixed connections of mounting bracket, two branch pipes 15 of breathing in keep away from the one end of suction fan 13 and all communicate and be equipped with suction hood 16, two branch pipes 15 parts of breathing in are the bellows, can pull suction hood 16, the collection efficiency of improvement sweeps, two 16 cross sections of suction hood are invertedly leak hopper-shaped.
In the utility model, a hydraulic cylinder 17 is fixedly connected to the top in the mounting frame 2, a laser welder main body 18 is fixedly connected to the lower end of the hydraulic cylinder 17, the side walls of the two water outlet branch pipes 11 are respectively and fixedly connected with the two side walls of the laser welder main body 18, and two collecting boxes 6 are symmetrically arranged at the upper end of the placing plate 4.
In the utility model, one ends of two threaded rods 19 far away from a double-shaft motor 8 are rotatably connected with the side walls of the supporting plates 3 on the same side, the upper ends of two movable plates 20 are slidably connected with the lower end of a workbench 1, the lower end of the workbench 1 limits the upper ends of the movable plates 20, so that the movable plates 20 cannot rotate when the threaded rods 19 rotate, and further the movable plates 20 can only horizontally move, the upper end of the workbench 1 is fixedly connected with a water baffle 23, and the cross section of the water baffle 23 is in a mouth shape, so that water can be prevented from flowing to all positions of the workbench 1, and the water after being cooled can be conveniently cleaned and collected.
When the welding device is used, a user firstly places two iron sheets on the workbench 1 longitudinally, then starts the double-shaft motor 8, two output shafts of the double-shaft motor 8 drive two threaded rods 19 to rotate, the two threaded rods 19 drive two movable plates 20 to move oppositely under the limit of the lower end of the workbench 1, the movable plates 20 drive two abutting rods 21 at the upper end to move, the two abutting rods abut against the iron sheets and enable the two patches to be aligned and fixed, so that the iron sheets are prevented from moving in the welding process, a hydraulic cylinder 17 is started, the output shafts of the hydraulic cylinder 17 drive a laser welder main body 18 to move downwards, the laser welder main body 18 welds the two iron sheets, a suction fan 13 is started, and a suction hood 16 absorbs smoke generated by welding;
after welding, the output shaft of the hydraulic cylinder 17 contracts to drive the laser welder main body 18 to move upwards, the suction hood 16 is pulled downwards, the suction hood 16 is moved, debris scattered on an iron sheet is adsorbed and collected by the suction fan 13, the suction hood 16 is moved upwards to the original position after cleaning is finished, the water pump 9 is started again, the water pump 9 pumps water in the water tank 5 into the water outlet pipe 10, water in the water outlet pipe 10 enters the two water outlet branch pipes 11 and is finally sprayed out by the two spray heads 12, cooling and cooling are carried out on a welding part, the water flows into the collecting box 6 from the moving groove 22, the double-shaft motor 8 is started finally, two output shafts of the double-shaft motor 8 rotate reversely to drive the two threaded rods 19 to rotate reversely, the two threaded rods 20 move in opposite directions to remove fixation on the iron sheet, and the moving plate can be taken out.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (6)
1. The car hopper part fixing and welding device comprises a workbench (1) and is characterized in that the lower end of the workbench (1) is fixedly connected with two supporting plates (3), the side walls of the two supporting plates (3) are fixedly connected with a placing plate (4) together, the upper end of the placing plate (4) is fixedly connected with a mounting bracket (7), the upper end of the workbench (1) is fixedly connected with a mounting frame (2), a clamping mechanism for clamping parts is arranged on the workbench (1), the clamping mechanism comprises a double-shaft motor (8) fixedly connected to the upper end of the mounting bracket (7), two output shafts of the double-shaft motor (8) are fixedly connected with threaded rods (19), the side walls of the two threaded rods (19) are sleeved with movable plates (20), the upper end of the workbench (1) is provided with four movable grooves (22), and the side walls of the four movable grooves (22) are provided with tightening rods (21), two of same vertical direction the tight pole (21) lower extreme all with the homonymy movable plate (20) upper end fixed connection, be equipped with the cooling mechanism that is used for welding back part cooling on workstation (1).
2. The fixed welding device for the car hopper parts according to claim 1, wherein the cooling mechanism comprises a water tank (5) fixedly connected to the upper end of the placing plate (4), a water pump (9) is fixedly connected to the upper end of the water tank (5), a water inlet pipe communicated with the upper end of the water tank (5) is arranged at a water inlet end of the water pump (9), a water outlet pipe (10) is arranged at an output end of the water pump (9), two water outlet branch pipes (11) are arranged on the side wall of the water outlet pipe (10) in a communicated manner, a spray nozzle (12) is arranged at one end, far away from the water pump (9), of each water outlet branch pipe (11) in a communicated manner, and a collecting mechanism for collecting welding scraps is arranged on the workbench (1).
3. The fixed welding device for the car hopper components according to claim 2, characterized in that the collecting mechanism comprises a suction fan (13) fixedly connected to the upper end of the mounting frame (2), the suction end of the suction fan (13) is communicated with a suction pipe (14), the side wall of the suction pipe (14) is communicated with two suction branch pipes (15), the side walls of the two suction branch pipes (15) are fixedly sleeved with fixing plates (24), the two fixing plates (24) are fixedly connected with the side wall of the mounting frame (2), and the ends of the two suction branch pipes (15) far away from the suction fan (13) are communicated with a suction cover (16).
4. The fixed welding device for the car hopper parts according to claim 2, characterized in that a hydraulic cylinder (17) is fixedly connected to the top inside the mounting frame (2), a laser welder body (18) is fixedly connected to the lower end of the hydraulic cylinder (17), the two side walls of the water outlet branch pipe (11) are respectively and fixedly connected with the two side walls of the laser welder body (18), and the two collecting boxes (6) are symmetrically arranged at the upper end of the placing plate (4).
5. The fixed welding device for the car hopper parts according to claim 1, characterized in that one ends of the two threaded rods (19) far away from the double-shaft motor (8) are rotatably connected with the side wall of the supporting plate (3) at the same side, the upper ends of the two moving plates (20) are slidably connected with the lower end of the workbench (1), and the upper end of the workbench (1) is fixedly connected with a water baffle (23).
6. A fixed welding device of car hopper parts according to claim 3 characterized in that both said suction branch pipes (15) are made of bellows and both said suction hoods (16) are made of inverted funnel-shaped cross section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120275440.3U CN215432145U (en) | 2021-01-29 | 2021-01-29 | Fixed welding device for car hopper component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120275440.3U CN215432145U (en) | 2021-01-29 | 2021-01-29 | Fixed welding device for car hopper component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215432145U true CN215432145U (en) | 2022-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120275440.3U Expired - Fee Related CN215432145U (en) | 2021-01-29 | 2021-01-29 | Fixed welding device for car hopper component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215432145U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114932343A (en) * | 2022-04-30 | 2022-08-23 | 上海华美电梯装饰有限公司 | Flat plate welding device and using method thereof |
-
2021
- 2021-01-29 CN CN202120275440.3U patent/CN215432145U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114932343A (en) * | 2022-04-30 | 2022-08-23 | 上海华美电梯装饰有限公司 | Flat plate welding device and using method thereof |
| WO2023207537A1 (en) * | 2022-04-30 | 2023-11-02 | 上海华美电梯装饰有限公司 | Plate welding apparatus and use method therefor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220107 |