CN213410972U - A new type of welding equipment for large power grid interconnection transmission line tower feet - Google Patents
A new type of welding equipment for large power grid interconnection transmission line tower feet Download PDFInfo
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- CN213410972U CN213410972U CN202021982222.5U CN202021982222U CN213410972U CN 213410972 U CN213410972 U CN 213410972U CN 202021982222 U CN202021982222 U CN 202021982222U CN 213410972 U CN213410972 U CN 213410972U
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 17
- 238000005493 welding type Methods 0.000 title abstract 2
- 238000003466 welding Methods 0.000 claims abstract description 84
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- 238000001179 sorption measurement Methods 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 32
- 229910052742 iron Inorganic materials 0.000 claims description 16
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 10
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- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000005341 toughened glass Substances 0.000 claims description 3
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- 238000000034 method Methods 0.000 abstract description 16
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Abstract
本实用新型公开了一种新型的大电网互联输电线路铁塔塔脚焊接设备，包括操作箱，所述操作箱内腔顶部的两侧均固定安装有焊接机器人，所述操作箱内腔顶部的中端通过轴承活动连接有伸缩杆，所述伸缩杆的底部通过轴承活动连接有夹板。本实用新型通过塔脚本体、放置座、伸缩杆、夹板、焊接机器人、旋转电机、鼓风机、操作箱、吸尘罩、蓄水箱、过滤箱、灰尘过滤网、除臭氧铝基过滤网与活性炭吸附网以及喷头之间相互配合的作用下，使得焊接的质量能够得到保证，极大的提高了焊接的效率与质量，同时能够对焊接过程中的灰尘及有害气体进行有效的过滤清除，降低了焊接过程中对环境所造成的污染，极大的满足焊接加工的需求。
The utility model discloses a new type of welding equipment for large power grid interconnection transmission line tower feet, comprising an operation box, welding robots are fixedly installed on both sides of the top of the inner cavity of the operation box, and the middle of the top of the inner cavity of the operation box is fixedly installed. A telescopic rod is movably connected to the end through a bearing, and a splint is movably connected to the bottom of the telescopic rod through a bearing. The utility model adopts a tower script body, a placing seat, a telescopic rod, a splint, a welding robot, a rotating motor, a blower, an operation box, a dust hood, a water storage tank, a filter box, a dust filter, an ozone-removing aluminum-based filter and an activated carbon. Under the interaction between the adsorption net and the nozzle, the quality of welding can be guaranteed, which greatly improves the efficiency and quality of welding. At the same time, it can effectively filter and remove dust and harmful gases during the welding process. The pollution caused to the environment during the welding process greatly meets the needs of welding processing.
Description
Technical Field
The utility model relates to an electric power facility technical field specifically is a novel big electric wire netting interconnected transmission line iron tower column foot welding equipment.
Background
The power transmission line iron tower is called as electric power iron tower for short, and its structure is characterized by that all tower types are space truss structure, the rod member is mainly formed from single equilateral angle steel or combined angle steel, the whole tower is formed from angle steel, connecting steel plate and bolt, and the individual components, such as tower foot, are welded into an assembly component by means of several steel plates, and the tower foot of power transmission line iron tower is the supporting component of whole power transmission line iron tower structure, therefore, the structural stability directly determines the structural stability and the service life of the power transmission line iron tower, the tower foot of the power transmission line iron tower is a welding assembly, however, the existing welding mode is usually carried out manually, the welding quality is greatly influenced by manpower, the welding quality of the tower foot is difficult to ensure, and simultaneously, a large amount of harmful gas and smoke dust are generated in the welding process, the harmful gases and smoke can be diffused into the air, and great harm is brought to the personal health of workers.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel big electric wire netting interconnection transmission line iron tower column foot welding equipment, possess the advantage that dust removal effect is good and welding quality is high, it often welds through the manual work to have solved current welding mode, the welded quality receives artificial influence great, be difficult to guarantee column foot welded quality, can produce a large amount of harmful gas and smoke and dust in the welding process simultaneously, these harmful gas and smoke and dust can spread to the air, bring the problem of very big harm for staff's personal health.
In order to achieve the above object, the utility model provides a following technical scheme: a novel tower foot welding device for a large-power-grid interconnected power transmission line iron tower comprises an operation box, wherein welding robots are fixedly installed on two sides of the top of an inner cavity of the operation box, a telescopic rod is movably connected to the middle end of the top of the inner cavity of the operation box through a bearing, a clamping plate is movably connected to the bottom of the telescopic rod through a bearing, a workbench is fixedly connected to the bottom of the operation box, a placing table is fixedly connected to the middle end of the top of the outer surface of the workbench, a rotating motor is fixedly installed at the middle end of the top of the inner cavity of the placing table, a placing seat is fixedly connected to the output end of the rotating motor, the lower end of the surface of the placing seat is movably connected to the middle end of the top of the placing table through a bearing, a tower foot body is placed at the middle end of the top of the placing seat, a water, the inner chamber of rose box is from a left side to the right side fixedly connected with active carbon adsorption net in proper order, aluminium base filter screen of ozone removal and dust filter screen, pipeline fixedly connected with shower nozzle is passed through in the left side of rose box, and the quantity of shower nozzle is two, and support fixed connection is passed through in the top of placing the platform surface in the bottom of shower nozzle, the middle-end fixed mounting at workstation inner chamber top has the air-blower, and the output of air-blower passes through the inner chamber that the pipeline extended to the water storage box, pipeline fixedly connected with suction hood is passed through to the both sides of air-blower input, and the bottom fixed connection of suction hood in the top of workstation surface.
Preferably, all around of workstation surface bottom all fixedly connected with supporting shoe, the material of supporting shoe includes rubber.
Preferably, the water injection port is arranged at the left end of the top of the water storage tank, and the water discharge port is arranged at the lower end of the right side of the water storage tank.
Preferably, the central controller is fixedly mounted at the middle end on the left side of the outer surface of the operation box, and two sides of the front surface of the operation box are movably connected with box doors through hinges.
Preferably, one side of the surface of the box door is fixedly connected with a handle, the middle end of the surface of the box door is provided with an observation window, and the inner side of the observation window comprises transparent toughened glass.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses a place the column foot body behind the middle-end of placing the seat top, control the telescopic link extension and drive splint and move downwards, until splint and the top of column foot body closely laminate, realized pressing from both sides tight fixed effect to the column foot body, then control welding robot when welding to the column foot body, control rotating electrical machines work, rotating electrical machines work can drive and place the seat and rotate, can drive column foot body and splint and rotate when placing the seat rotation, realize that welding robot can carry out the mesh of all-round welding to the column foot body, and because the quantity of welding robot is two, very big improvement welded efficiency, simultaneously in the welding in-process control air-blower work, air-blower work can drive the inside air current that carries dust and harmful gas of control box and carry through the suction hood and carry to the water of water storage box inside, the water body can carry out preliminary water body filtration on dust in the air flow, the air flow after water body filtration can be conveyed to the inside of the filter box, the dust, ozone and harmful substances in the air flow can be effectively adsorbed respectively through the arrangement of the dust filter screen inside the filter box, the aluminum-based ozone removing filter screen and the activated carbon adsorption screen, the dust, the ozone and the harmful substances are effectively prevented from being diffused to the outside, the filtered air can blow air to the welding position on the tower foot body through the spray head under the continuous work of the air blower, the dust and the welding residues at the welding point can be blown off, the cleanliness of the welding point of the tower foot body is improved, the welding quality of the tower foot body is further improved, under the integral matching action, the welding robot is adopted to weld the tower foot body, the welding quality can be ensured, and the welding efficiency and quality are greatly improved, can carry out effectual filtration to the dust and the harmful gas in the welding process simultaneously and clear away, the pollution that causes the environment among the welding process has been reduced, very big demand that satisfies welding process, it often welds through the manual work to have solved current welding mode, the welded quality receives artificial influence great, be difficult to guarantee tower foot welded quality, can produce a large amount of harmful gas and smoke and dust in the welding process simultaneously, these harmful gas and smoke and dust can spread to the air, bring very big harm's problem for staff's personal health.
2. The utility model discloses a setting of observation window, very big make things convenient for the staff to survey in real time the inside weldment work of control box, provide very big facility for staff's operation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic sectional view of the operation box of the present invention;
fig. 3 is the schematic view of the sectional structure of the placing table of the present invention.
In the figure: 1. a central controller; 2. a support block; 3. a filter box; 4. an activated carbon adsorption net; 5. an ozone-removing aluminum-based filter screen; 6. a dust filter screen; 7. a blower; 8. a water storage tank; 9. a water outlet; 10. a handle; 11. an observation window; 12. a box door; 13. an operation box; 14. a work table; 15. a water injection port; 16. a dust hood; 17. a tower foot body; 18. a placing table; 19. a splint; 20. a telescopic rod; 21. a welding robot; 22. a spray head; 23. a rotating electric machine; 24. placing the seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description herein, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings to facilitate the description of the patent and to simplify the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be considered limiting of the patent. In the description of the present application, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Referring to fig. 1-3, a novel tower foot welding device for a large power grid interconnected transmission line iron tower comprises an operation box 13, a central controller 1 is fixedly installed at the left middle end of the outer surface of the operation box 13, box doors 12 are movably connected to the two sides of the front surface of the operation box 13 through hinges, a handle 10 is fixedly connected to one side of the surface of each box door 12, an observation window 11 is arranged at the middle end of the surface of each box door 12, the inner side of each observation window 11 comprises transparent toughened glass, through the arrangement of the observation windows 11, workers can greatly and conveniently observe the welding work inside the operation box 13 in real time, great convenience is provided for the operation of the workers, welding robots 21 are fixedly installed on the two sides of the top of an inner cavity of the operation box 13, the middle end of the top of the inner cavity of the operation box 13 is movably connected with a telescopic rod 20 through a bearing, and the, the bottom fixedly connected with workstation 14 of control box 13, equal fixedly connected with supporting shoe 2 all around of workstation 14 surface bottom, the material of supporting shoe 2 includes rubber, the middle-end fixedly connected with at workstation 14 surface top places platform 18, the middle-end fixed mounting who places platform 18 inner chamber top has rotating electrical machines 23, the output fixedly connected with of rotating electrical machines 23 places seat 24, and the lower extreme of placing the seat 24 surface passes through bearing swing joint in the middle-end of placing platform 18 top, place the middle-end at seat 24 top and place column foot body 17, the right-hand member fixedly connected with water storage box 8 of workstation 14 inner chamber bottom, water filling port 15 has been seted up to the left end at water storage box 8 top, the lower extreme on water storage box 8 right side has been seted up outlet 9, the left upper end of water storage box 8 has filter box 3 through pipeline fixedly connected with, the inner chamber of filter box 3 is from a left side to right side fixedly, The left side of the filter box 3 is fixedly connected with two spray heads 22 through a pipeline, the bottom of each spray head 22 is fixedly connected with the top of the outer surface of the placing table 18 through a support, the middle end of the top of the inner cavity of the workbench 14 is fixedly provided with an air blower 7, the output end of the air blower 7 extends to the inner cavity of the water storage box 8 through a pipeline, two sides of the input end of the air blower 7 are fixedly connected with a dust hood 16 through pipelines, the bottom of the dust hood 16 is fixedly connected with the top of the outer surface of the workbench 14, after the tower foot body 17 is placed at the middle end of the top of the placing seat 24, the telescopic rod 20 is controlled to extend to drive the clamp plate 19 to move downwards until the clamp plate 19 is tightly attached to the top of the tower foot body 17, the effect of clamping and fixing the tower foot body 17 is realized, and then the welding robot 21 is controlled to weld the tower foot body 17, the rotary motor 23 is controlled to work, the rotary motor 23 can drive the placing seat 24 to rotate, the placing seat 24 can drive the tower foot body 17 and the clamping plate 19 to rotate while rotating, the aim that the welding robot 21 can weld the tower foot body 17 in all directions is achieved, the welding efficiency is greatly improved due to the fact that the number of the welding robots 21 is two, meanwhile, the air blower 7 is controlled to work in the welding process, the air blower 7 can drive air flow carrying dust and harmful gas in the operation box 13 to be conveyed into water in the water storage box 8 through the dust hood 16, the water can carry out preliminary water body filtration on the dust in the air flow, the air flow filtered by the water body can be conveyed into the filter box 3, and through the dust filter screen 6 in the filter box 3, the ozone removing aluminum-based filter screen 5 and the active carbon adsorption screen 4, can effectively adsorb dust, ozone and harmful substances in air flow respectively, effectively avoid the diffusion of dust and harmful gases to the outside, blow the filtered gases to the welding position on the tower foot body 17 through the spray head 22 under the continuous work of the air blower 7, blow off the dust and welding residues at the welding point, improve the cleanliness of the welding point of the tower foot body 17, further improve the welding quality of the tower foot body 17, ensure the welding quality under the integral cooperation effect because the welding robot 21 is adopted to weld the tower foot body 17, greatly improve the welding efficiency and quality, effectively filter and remove the dust and harmful gases in the welding process, reduce the pollution to the environment in the welding process, and greatly meet the requirements of welding processing, the problem of current welding mode often weld through the manual work, the welded quality receives artificial influence great, is difficult to guarantee tower foot welded quality, can produce a large amount of harmful gas and smoke and dust in the welding process simultaneously, and these harmful gas and smoke and dust can spread in the air, bring very big harm for staff's personal health is solved.
All the components in the utility model are universal standard components or components known by technicians in the field, the structure and principle of the components are known by technicians in the technical manual or known by conventional experimental methods, standard parts used in the application document can be purchased from the market, the components in the application document can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each component adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, machines, parts and equipment adopt conventional models in the prior art, the control mode is automatically controlled by a controller, a control circuit of the controller can be realized by simple programming of technicians in the field, the components belong to the common knowledge in the field, and the application document is mainly used for protecting mechanical devices, so the control mode and circuit connection are not explained in detail in the application document, no specific description will be made herein.
When the device is used, the tower foot body 17 is placed at the middle end of the top of the placing seat 24, the telescopic rod 20 is controlled to extend to drive the clamping plate 19 to move downwards until the clamping plate 19 is tightly attached to the top of the tower foot body 17, the effect of clamping and fixing the tower foot body 17 is realized, then the welding robot 21 is controlled to weld the tower foot body 17, the rotating motor 23 is controlled to work, the rotating motor 23 can drive the placing seat 24 to rotate when working, the placing seat 24 can drive the tower foot body 17 and the clamping plate 19 to rotate when rotating, the purpose that the welding robot 21 can weld the tower foot body 17 in all directions is realized, in addition, as the number of the welding robots 21 is two, the welding efficiency is greatly improved, meanwhile, the air blower controls the air blower 7 to work in the welding process, the air blower 7 can drive the air flow carrying dust and harmful gas in the operation box 13 to be conveyed into the water body in the water box 8 through the dust hood 16, the water body can carry out preliminary water body filtration on dust in the air flow, the air flow after water body filtration can be conveyed to the inside of the filter box 3, the dust, the ozone and harmful substances in the air flow can be effectively adsorbed respectively through the arrangement of the dust filter screen 6 inside the filter box 3, the aluminum-based ozone removing filter screen 5 and the activated carbon adsorption screen 4, the dust, the ozone and the harmful substances are effectively prevented from being diffused to the outside, the filtered air can blow air to the welding position on the tower foot body 17 through the spray head 22 under the continuous work of the air blower 7, the dust and the welding residues at the welding point can be blown off, the cleanliness of the welding point of the tower foot body 17 is improved, the welding quality of the tower foot body 17 is further improved, under the integral matching action, the welding robot 21 is adopted to weld the tower foot body 17, so that the welding quality can be ensured, very big improvement welded efficiency and quality, dust and harmful gas that can carry out the welding in-process simultaneously carry out effectual filtration and clear away, have reduced the pollution that causes the environment among the welding process, very big satisfying welding process's demand, through the setting of observation window 11, very big make things convenient for the staff to survey the inside weldment work of operation box 13 in real time, provide very big facility for staff's operation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a novel big electric wire netting interconnected transmission line iron tower column foot welding equipment, includes control box (13), its characterized in that: the welding robot is characterized in that welding robots (21) are fixedly mounted on two sides of the top of an inner cavity of the operation box (13), a telescopic rod (20) is movably connected to the middle end of the top of the inner cavity of the operation box (13) through a bearing, a clamping plate (19) is movably connected to the bottom of the telescopic rod (20) through a bearing, a workbench (14) is fixedly connected to the bottom of the operation box (13), a placing table (18) is fixedly connected to the middle end of the top of the outer surface of the workbench (14), a rotating motor (23) is fixedly mounted at the middle end of the top of the inner cavity of the placing table (18), a placing seat (24) is fixedly connected to the output end of the rotating motor (23), the lower end of the surface of the placing seat (24) is movably connected to the middle end of the top of the placing table (18) through a bearing, a tower foot body (17) is placed at the middle end of the top, the upper end of the left side of the water storage tank (8) is fixedly connected with a filter tank (3) through a pipeline, an active carbon adsorption net (4), an ozone removing aluminum-based filter screen (5) and a dust filter screen (6) are fixedly connected with the inner cavity of the filter box (3) from left to right in sequence, the left side of the filter box (3) is fixedly connected with a spray head (22) through a pipeline, the number of the spray heads (22) is two, the bottom of each spray head (22) is fixedly connected with the top of the outer surface of the placing table (18) through a bracket, a blower (7) is fixedly arranged at the middle end of the top of the inner cavity of the workbench (14), and the output end of the blower (7) extends to the inner cavity of the water storage tank (8) through a pipeline, the two sides of the input end of the air blower (7) are fixedly connected with a dust hood (16) through pipelines, and the bottom of the dust hood (16) is fixedly connected with the top of the outer surface of the workbench (14).
2. The novel tower foot welding equipment for the large power grid interconnected transmission line iron tower is characterized in that: all fixedly connected with supporting shoe (2) all around of workstation (14) surface bottom, the material of supporting shoe (2) includes rubber.
3. The novel tower foot welding equipment for the large power grid interconnected transmission line iron tower is characterized in that: the water storage tank is characterized in that a water injection port (15) is formed in the left end of the top of the water storage tank (8), and a water outlet (9) is formed in the lower end of the right side of the water storage tank (8).
4. The novel tower foot welding equipment for the large power grid interconnected transmission line iron tower is characterized in that: the central control unit (1) is fixedly mounted at the middle end on the left side of the outer surface of the operation box (13), and two sides of the front surface of the operation box (13) are movably connected with a box door (12) through hinges.
5. The novel tower foot welding equipment for the large power grid interconnected transmission line iron tower is characterized in that: one side fixedly connected with handle (10) on chamber door (12) surface, observation window (11) have been seted up to the middle-end on chamber door (12) surface, and the inboard of observation window (11) includes transparent toughened glass.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021982222.5U CN213410972U (en) | 2020-09-11 | 2020-09-11 | A new type of welding equipment for large power grid interconnection transmission line tower feet |
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| CN202021982222.5U CN213410972U (en) | 2020-09-11 | 2020-09-11 | A new type of welding equipment for large power grid interconnection transmission line tower feet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116901468A (en) * | 2023-06-29 | 2023-10-20 | 湖北中塑环保科技有限公司 | Automatic welding device for outer bottom of PPH winding storage tank |
| CN116922783A (en) * | 2023-07-26 | 2023-10-24 | 湖北中塑环保科技有限公司 | Automatic change storage tank bottom welding equipment |
-
2020
- 2020-09-11 CN CN202021982222.5U patent/CN213410972U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116901468A (en) * | 2023-06-29 | 2023-10-20 | 湖北中塑环保科技有限公司 | Automatic welding device for outer bottom of PPH winding storage tank |
| CN116901468B (en) * | 2023-06-29 | 2024-02-27 | 湖北中塑环保科技有限公司 | Automatic welding device for outer bottom of PPH winding storage tank |
| CN116922783A (en) * | 2023-07-26 | 2023-10-24 | 湖北中塑环保科技有限公司 | Automatic change storage tank bottom welding equipment |
| CN116922783B (en) * | 2023-07-26 | 2024-03-08 | 湖北中塑环保科技有限公司 | Automatic change storage tank bottom welding equipment |
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Denomination of utility model: A new type of welding equipment for tower feet of interconnected transmission lines in large power grids Granted publication date: 20210611 Pledgee: Agricultural Bank of China Songming County Branch Pledgor: Kunming Yongwen industry and Trade Co.,Ltd. Registration number: Y2025980009596 |
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