CN216706297U

CN216706297U - Laser welding equipment with pre-dedusting function

Info

Publication number: CN216706297U
Application number: CN202122706360.1U
Authority: CN
Inventors: 郁冬芸
Original assignee: Suzhou Dongwan Photoelectric Technology Co ltd
Current assignee: Suzhou Dongwan Photoelectric Technology Co ltd
Priority date: 2021-11-05
Filing date: 2021-11-05
Publication date: 2022-06-10
Anticipated expiration: 2031-11-05

Abstract

The utility model discloses laser welding equipment with a pre-dedusting function, which comprises an electrical mechanism, wherein the top of the electrical mechanism is in bolted connection with a welding mechanism, the left side of the electrical mechanism is in bolted connection with a base, a purification mechanism is arranged at the center of the top of the base, a dedusting mechanism is arranged on the front surface of the electrical mechanism, and the electrical mechanism comprises a case. The utility model solves the problems that the existing laser welding machine equipment does not have the function of pre-dedusting, is difficult to purify the smoke generated when a workpiece is welded, does not have the function of pre-dedusting, needs workers to manually clean a processing table before the workpiece is processed, greatly increases the labor intensity of the workers, does not have the function of smoke purification, ensures that the smoke generated when the laser welding equipment processes the workpiece is easily adsorbed by surrounding personnel, has certain potential safety hazard, and reduces the practicability of the laser welding machine equipment.

Description

Laser welding equipment with pre-dedusting function

Technical Field

The utility model relates to the technical field of laser welding machine processing, in particular to laser welding equipment with a pre-dedusting function.

Background

The laser welding machine has the advantages that the laser welding machine has the repairing functions of deposition, hole sealing, filling and the like aiming at the defects of abrasion, scratch, pinholes, cracks, defect deformation, hardness reduction, sand holes and the like of a die and a metal workpiece, a repaired base body is not deformed, annealed, undercut and residual stress, the metal structure state of the repaired base body is not changed, the repairing precision is high, the thickness of a coating ranges from several micrometers to several millimeters, only polishing and high-power argon protection are needed, the laser welding machine can work for a long time, the energy of a laser beam is adjustable, the moving speed is adjustable, various welding processing can be realized, the automation degree of laser welding is high, the control can be realized by using a computer, the welding speed is high, the efficiency is high, and the welding of any complicated shape can be conveniently carried out.

Carry out the welded in-process to the work piece, laser welding equipment can be used often, current laser welding machine equipment does not have the function of removing dust in advance, the flue gas that produces when being difficult to weld the work piece simultaneously purifies, do not have the function of removing dust in advance, it is manual to clear up the processing platform to need the staff before processing the work piece, greatly increased staff's intensity of labour, do not have flue gas purification's function, make laser welding equipment add the easy personnel absorption around of flue gas that produces man-hour to the work piece, there is certain potential safety hazard, the practicality of laser welding machine equipment has been reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide laser welding equipment with a pre-dedusting function, which has the advantages of pre-dedusting and flue gas purification, and solves the problems that the conventional laser welding equipment does not have the pre-dedusting function, is difficult to purify flue gas generated during welding of workpieces, does not have the pre-dedusting function, needs workers to manually clean a processing table before processing the workpieces, greatly increases the labor intensity of the workers, does not have the flue gas purification function, ensures that the flue gas generated during processing of the workpieces by the laser welding equipment is easily adsorbed by surrounding workers, has certain potential safety hazard, and reduces the practicability of the laser welding equipment.

In order to achieve the purpose, the utility model provides the following technical scheme: a laser welding device with a pre-dedusting function comprises an electrical mechanism, wherein the top of the electrical mechanism is in bolted connection with a welding mechanism, the left side of the electrical mechanism is in bolted connection with a base, a purification mechanism is placed in the center of the top of the base, a dedusting mechanism is arranged on the front surface of the electrical mechanism, the electrical mechanism comprises a case, the front surface of the case is in bolted connection with a welding box, the top of the welding box is fixedly provided with a workbench, the dedusting mechanism comprises a mounting groove, a storage groove and a communicating groove, the mounting groove, the storage groove and the communicating groove are all arranged on the surface of the case, a collecting hopper is arranged in the inner cavity of the mounting groove, a collecting frame is arranged in the inner cavity of the storage groove, a main hose is arranged in the inner cavity of the communicating groove, electric telescopic rods are in bolted connection with the two sides of the rear side of the inner cavity of the mounting groove, and a connecting plate is fixedly connected with the output end of the electric telescopic rods, the rear side of the mounting groove inner cavity is fixedly connected with a main fan.

Preferably, the top of the base is fixedly connected with a control box through a support rod, the welding mechanism comprises a welding machine, a mounting plate is fixedly arranged on the front surface of the welding machine, a welding head is arranged on the top of the mounting plate in a penetrating manner, the purification mechanism comprises a purification box, a first baffle is fixedly connected to the left side of an inner cavity of the purification box in a vertical manner, a second baffle is fixedly connected to the right side of the inner cavity of the purification box in a vertical manner, a filter screen plate is arranged on one side of the first baffle opposite to the second baffle, air holes are formed in the top of the surface of the first baffle, an air guide pipe is arranged on the top of the surface of the second baffle in a penetrating manner, a slave hose is arranged on the right side of the top of the purification box in a penetrating manner, the bottom of the air guide pipe penetrates to the bottom of the filter screen plate and is in sliding connection with the joint of the filter screen plate, and a slave fan is connected with the right bolt on the top of the purification box, and the output end and the input end of the slave fan are respectively communicated with the bottom and the top of the slave hose.

Preferably, two ends of the main hose are respectively communicated with the surfaces of the collecting hopper and the collecting frame, and one side, opposite to the two connecting plates, of the main hose is fixedly connected with two sides of the collecting hopper.

Preferably, one end of the secondary hose, which is far away from the purification box, is communicated with an air collection hopper, and the air collection hopper is fixedly sleeved on the surface of the welding machine.

Preferably, the right side bolted connection at mounting panel top has the gooseneck lamp, the left side fixedly connected with spacing ring of mounting panel, the internal surface of spacing ring with from the outer fixed surface connection of hose.

Preferably, the left side of the case is fixedly connected with a guide disc, and the input end and the output end of the main fan are respectively communicated with the top and the bottom of the main hose.

Preferably, the front surface of the case and the front surface of the storage tank are movably connected with a case door through a hinge, and the bottom of the base is fixedly connected with a supporting leg.

Preferably, the right side intercommunication at purifying box top has the inlet tube, the left bottom intercommunication of purifying box has the blast pipe, and the equal threaded connection in surface of intake pipe and blast pipe has sealed lid, the inner chamber of purifying box and the left side that is located first baffle are provided with the active carbon granule.

Preferably, one side of the first partition plate opposite to the second partition plate is fixedly connected with a sliding frame, and the inner surface of the sliding frame is in sliding connection with the outer surface of the filter screen plate.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the utility model, the purification box, the first partition plate, the second partition plate, the filter screen plate, the air holes, the air guide tubes, the secondary hose, the air collecting hopper, the secondary fan, the dust removing mechanism, the mounting groove, the storage groove, the communicating groove, the collecting frame, the collecting hopper, the main hose, the electric telescopic rod, the connecting plate and the main fan are arranged in cooperation for use, so that the problems that the existing laser welding machine does not have a pre-dust-removing function, is difficult to purify smoke generated when a workpiece is welded, does not have the pre-dust-removing function, and needs to manually clean a processing table by a worker before the workpiece is processed are solved, the labor intensity of the worker is greatly increased, the smoke generated when the workpiece is processed by the laser welding machine is easily adsorbed by surrounding personnel, certain potential safety hazards exist, and the practicability of the laser welding machine is reduced.

2. According to the utility model, the guide disc is arranged, so that the functions of supporting and guiding the secondary hose can be realized, the secondary hose can be supported and fixed by arranging the limiting ring, the air inflow of the secondary hose can be greatly increased by arranging the air collecting hopper, the collecting hopper and the electric telescopic rod can be connected by arranging the connecting plate, and the scraps collected by the collecting hopper can be stored by arranging the collecting frame.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a perspective view of the electrical mechanism of the present invention;

FIG. 3 is a perspective view of the purification mechanism of the present invention;

FIG. 4 is a perspective view of the welding mechanism of the present invention;

FIG. 5 is a perspective view of a part of the dust removing mechanism of the present invention;

fig. 6 is a perspective view of a part of the purifying mechanism of the present invention.

In the figure: 1 electrical mechanism, 11 machine boxes, 12 welding boxes, 13 workbenches, 2 welding mechanisms, 21 welding machines, 22 mounting plates, 23 welding heads, 3 bases, 4 control boxes, 5 purification mechanisms, 51 purification boxes, 52 first partition plates, 53 second partition plates, 54 filter screen plates, 55 air vents, 56 air guide pipes, 57 slave hoses, 58 air collecting hoppers, 59 slave fans, 6 dust removal mechanisms, 61 mounting grooves, 62 storage grooves, 63 communication grooves, 64 collecting frames, 65 collecting hoppers, 66 main hoses, 67 electric telescopic rods, 68 connecting plates and 69 main fans.

Detailed Description

Referring to fig. 1-6, a laser welding device with pre-dedusting function comprises an electrical mechanism 1, a welding mechanism 2 is bolted on the top of the electrical mechanism 1, a base 3 is bolted on the left side of the electrical mechanism 1, a purification mechanism 5 is placed in the center of the top of the base 3, a dedusting mechanism 6 is arranged on the front surface of the electrical mechanism 1, the electrical mechanism 1 comprises a case 11, a welding box 12 is bolted on the front surface of the case 11, a workbench 13 is fixedly installed on the top of the welding box 12, the dedusting mechanism 6 comprises a mounting groove 61, a storage groove 62 and a communication groove 63, a box door is movably connected on the front surface of the case 11 and on the front surface of the storage groove 62 through a hinge, legs are fixedly connected on the bottom of the base 3, the base 3 can be stably supported by the legs, and the mounting groove 61, the storage groove 62 and the communication groove 63 are all opened on the surface of the case 11, the inner cavity of the mounting groove 61 is provided with a collecting hopper 65, the inner cavity of the storage groove 62 is provided with a collecting frame 64, the scraps collected by the collecting hopper 65 can be stored by arranging the collecting frame 64, the inner cavity of the communicating groove 63 is provided with a main hose 66, two sides of the rear side of the inner cavity of the mounting groove 61 are both connected with an electric telescopic rod 67 through bolts, the output end of the electric telescopic rod 67 is fixedly connected with a connecting plate 68, two ends of the main hose 66 are respectively communicated with the surfaces of the collecting hopper 65 and the collecting frame 64, one side opposite to the two connecting plates 68 is fixedly connected with two sides of the collecting hopper 65, the collecting hopper 65 and the electric telescopic rod 67 can be connected through arranging the connecting plate 68, the rear side of the inner cavity of the mounting groove 61 is fixedly connected with a main fan 69, the left side of the case 11 is fixedly connected with a guide disc, the input end and the output end of the main fan 69 are respectively communicated with the top and the bottom of the main hose 66, the top of the base 3 is fixedly connected with a control box 4 through a support rod, the welding mechanism 2 comprises a welding machine 21, a mounting plate 22 is fixedly mounted on the front surface of the welding machine 21, a welding head 23 is arranged on the top of the mounting plate 22 in a penetrating mode, the purification mechanism 5 comprises a purification box 51, a first partition plate 52 is vertically and fixedly connected to the left side of the inner cavity of the purification box 51, a water inlet pipe is communicated with the right side of the top of the purification box 51, an exhaust pipe is communicated with the bottom of the left side of the purification box 51, sealing covers are in threaded connection with the surfaces of the air inlet pipe and the exhaust pipe, activated carbon particles are arranged in the inner cavity of the purification box 51 and positioned on the left side of the first partition plate 52, a second partition plate 53 is vertically and fixedly connected to the right side of the inner cavity of the purification box 51, a filter screen plate 54 is arranged on the opposite side of the first partition plate 52 and the second partition plate 53, a sliding frame is fixedly connected to the inner surface of the sliding frame and the outer surface of the filter screen plate 54, and the filter screen plate 54 can be limited by the sliding frame, the filter screen plate 54 is conveniently and stably placed in the purification box 51, the top of the surface of the first partition plate 52 is provided with the vent hole 55, the top of the surface of the second partition plate 53 is provided with the air guide pipe 56 in a penetrating manner, the right side of the top of the purification box 51 is provided with the slave hose 57 in a penetrating manner, one end of the slave hose 57 far away from the purification box 51 is communicated with the air collecting hopper 58, the air collecting hopper 58 is fixedly sleeved on the surface of the welding machine 21, the air inflow from the hose 57 can be greatly increased by arranging the air collecting hopper 58, the inner surface of the guide disc is in sliding connection with the outer surface of the slave hose 57, the function of supporting and guiding the slave hose 57 can be achieved by arranging the guide disc, the bottom of the air guide pipe 56 penetrates through the bottom of the filter screen plate 54 and is in sliding connection with the connection part of the filter screen plate 54, the right side of the top of the purification box 51 is in bolted connection with the slave fan 59, the output end and the input end of the fan 59 are respectively communicated with the bottom and the top of the slave hose 57, the right side bolted connection at mounting panel 22 top has the gooseneck lamp, through setting up the gooseneck lamp, can throw light on around the workstation 13, and the left side fixedly connected with spacing ring of mounting panel 22, the internal surface of spacing ring and the external fixed surface who follows hose 57 are connected, through setting up the spacing ring, can support fixedly from hose 57.

When the device is used, in an initial state, a purifying agent is arranged on the right side of the second partition plate 53 in the inner cavity of the purifying box 51, before a workpiece is welded, a user controls the main fan 69 and the electric telescopic rod 67 to work, the working output end of the electric telescopic rod 67 moves forward to drive the collecting hopper 65 to move forward, the main fan 69 works to suck dust on the surface of the workbench 13 into the collecting frame 64 through the collecting hopper 65, the main fan 69 and the main hose 66 in sequence for collection, when the workpiece is welded, the user places the workpiece on the top of the workbench 13 and welds the workpiece through the welding head 23, meanwhile, when the workpiece is welded, the user can control the auxiliary fan 59 to work, when the auxiliary fan 59 works to weld the workpiece, waste gas generated when the welding head 23 welds the workpiece through the working of the auxiliary fan 59 is sucked into the purifying agent in the purifying box 51 through the collecting hopper 58, the auxiliary fan 59 and the hose 57 in sequence, the purifying agent purifies and filters the waste gas, the purified waste gas is filtered by the filter screen plate 54 and the activated carbon particles in the purification box 51 in sequence and is finally discharged through the exhaust pipe, and finally the cleaning of the waste chips and the purification of the waste gas are completed.

The laser welding equipment with the pre-dedusting function solves the problems that the existing laser welding equipment does not have the pre-dedusting function, is difficult to purify the smoke generated during the welding of a workpiece and does not have the pre-dedusting function, a working table needs to be manually cleaned by a worker before the workpiece is processed, the labor intensity of the worker is greatly increased, the smoke purifying function is not realized, and the smoke generated during the processing of the workpiece by the laser welding equipment is easily absorbed by surrounding personnel, have certain potential safety hazard, reduced the problem of laser welding machine equipment practicality.

Claims

1. The utility model provides a laser welding equipment that possesses dust removal function in advance, includes electric mechanism (1), its characterized in that: the top of the electric mechanism (1) is in bolted connection with a welding mechanism (2), the left side of the electric mechanism (1) is in bolted connection with a base (3), the center of the top of the base (3) is provided with a purification mechanism (5), the front surface of the electric mechanism (1) is provided with a dust removal mechanism (6), the electric mechanism (1) comprises a case (11), the front surface of the case (11) is in bolted connection with a welding box (12), the top of the welding box (12) is fixedly provided with a workbench (13), the dust removal mechanism (6) comprises a mounting groove (61), a storage groove (62) and a communication groove (63), the mounting groove (61), the storage groove (62) and the communication groove (63) are all arranged on the surface of the case (11), the inner cavity of the mounting groove (61) is provided with a collection hopper (65), the inner cavity of the storage groove (62) is provided with a collection frame (64), the inner chamber of intercommunication groove (63) is provided with main hose (66), the equal bolted connection in both sides of mounting groove (61) inner chamber rear side has electric telescopic handle (67), the output fixedly connected with connecting plate (68) of electric telescopic handle (67), the rear side fixedly connected with owner fan (69) of mounting groove (61) inner chamber.

2. The laser welding apparatus with the pre-dedusting function according to claim 1, wherein: the top of the base (3) is fixedly connected with a control box (4) through a supporting rod, the welding mechanism (2) comprises a welding machine (21), a mounting plate (22) is fixedly arranged on the front surface of the welding machine (21), a welding head (23) is arranged at the top of the mounting plate (22) in a penetrating manner, the purification mechanism (5) comprises a purification box (51), a first partition plate (52) is fixedly connected to the left side of the inner cavity of the purification box (51) in a vertical manner, a second partition plate (53) is fixedly connected to the right side of the inner cavity of the purification box (51) in a vertical manner, a filter screen plate (54) is arranged on one side, opposite to the first partition plate (52) and the second partition plate (53), air holes (55) are formed in the top of the surface of the first partition plate (52), an air guide tube (56) is arranged on the top of the second partition plate (53) in a penetrating manner, a flexible tube (57) is arranged on the right side of the top of the purification box (51), the bottom of the air duct (56) penetrates through the bottom of the filter screen plate (54) and is in sliding connection with the connection part of the filter screen plate (54), the right side of the top of the purification box (51) is connected with a slave fan (59) through a bolt, and the output end and the input end of the slave fan (59) are respectively communicated with the bottom and the top of the slave hose (57).

3. The laser welding apparatus with the pre-dedusting function according to claim 1, wherein: two ends of the main hose (66) are respectively communicated with the surfaces of the collecting hopper (65) and the collecting frame (64), and one opposite side of the two connecting plates (68) is fixedly connected with two sides of the collecting hopper (65).

4. The laser welding apparatus with the pre-dedusting function according to claim 2, wherein: one end of the secondary hose (57) far away from the purification box (51) is communicated with an air collecting hopper (58), and the air collecting hopper (58) is fixedly sleeved on the surface of the welding machine (21).

5. The laser welding apparatus with the pre-dedusting function according to claim 2, wherein: the right side bolted connection at mounting panel (22) top has the gooseneck lamp, the left side fixedly connected with spacing ring of mounting panel (22), the internal surface of spacing ring with from the outer fixed surface connection of hose (57).

6. The laser welding apparatus with the pre-dedusting function according to claim 1, wherein: the left side of the case (11) is fixedly connected with a guide disc, and the input end and the output end of the main fan (69) are respectively communicated with the top and the bottom of the main hose (66).

7. The laser welding apparatus with the pre-dedusting function according to claim 1, wherein: the front surface of the case (11) and the front surface of the storage groove (62) are movably connected with a case door through a hinge, and the bottom of the base (3) is fixedly connected with supporting legs.

8. The laser welding apparatus with the pre-dedusting function according to claim 2, wherein: the right side intercommunication at purifying box (51) top has the inlet tube, the left bottom intercommunication of purifying box (51) has the blast pipe, and the equal threaded connection in surface of intake pipe and blast pipe has sealed lid, the inner chamber of purifying box (51) and the left side that is located first baffle (52) are provided with the active carbon granule.

9. The laser welding apparatus with the pre-dedusting function according to claim 2, wherein: and one sides of the first partition plate (52) and the second partition plate (53) opposite to each other are fixedly connected with a sliding frame, and the inner surface of the sliding frame is in sliding connection with the outer surface of the filter screen plate (54).