CN114932343A - Flat plate welding device and using method thereof - Google Patents
Flat plate welding device and using method thereof Download PDFInfo
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- CN114932343A CN114932343A CN202210476281.2A CN202210476281A CN114932343A CN 114932343 A CN114932343 A CN 114932343A CN 202210476281 A CN202210476281 A CN 202210476281A CN 114932343 A CN114932343 A CN 114932343A
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- 238000003466 welding Methods 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 241000883990 Flabellum Species 0.000 claims 2
- 238000007664 blowing Methods 0.000 claims 1
- 206010047571 Visual impairment Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 208000029257 vision disease Diseases 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/003—Cooling means for welding or cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种平板焊接装置及其使用方法,包括支撑杆、工作台、支撑架、移动机构、连接杆、衔接板、液压机、焊接结构、夹持组件和降温装置,所述支撑杆对称设于工作台下,所述降温装置设于工作台中心处下,所述支撑架设于工作台上,所述夹持组件设于支撑架靠近工作台的一端上,所述移动机构设于支撑架顶部,所述连接杆设于移动机构下,所述衔接班设于连接杆下,所述液压机设于衔接板下,所述焊接结构设于液压机下。本发明属于平板焊接技术领域,具体是指一种平板焊接装置及其使用方法。
The invention discloses a flat plate welding device and a method of using the same. Under the workbench, the cooling device is set under the center of the workbench, the support is set on the workbench, the clamping component is set on one end of the support frame close to the workbench, and the moving mechanism is set on the support On the top of the frame, the connecting rod is set under the moving mechanism, the connecting shift is set under the connecting rod, the hydraulic machine is set under the connecting plate, and the welding structure is set under the hydraulic machine. The invention belongs to the technical field of flat plate welding, in particular to a flat plate welding device and a method of using the same.
Description
技术领域technical field
本发明属于平板焊接技术领域,具体是指一种平板焊接装置及其使用方法。The invention belongs to the technical field of flat plate welding, in particular to a flat plate welding device and a method of using the same.
背景技术Background technique
焊接,也称作熔接、镕接,是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术。现代焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空。无论在何处,焊接都可能给操作者带来危险,所以在进行焊接时必须采取适当的防护措施。焊接给人体可能造成的伤害包括烧伤、触电、视力损害、吸入有毒气体、紫外线照射过度等。专用于平板对接的焊接装置在使用的时候产生热量,导致焊接之后的平板温度过高,自然散热效率太低,拆卸平板容易被烫伤,影响工作人员身体健康,同时影响工作效率。Welding, also known as welding, welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many energy sources for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasonic. In addition to being used in factories, welding can be performed in a variety of environments, such as in the field, underwater, and in space. Welding can be dangerous to the operator wherever it is, so proper precautions must be taken when welding. The possible injuries caused by welding to the human body include burns, electric shock, visual impairment, inhalation of toxic gases, and excessive ultraviolet radiation. The welding device specially used for the butt joint of the flat plate generates heat during use, which leads to the high temperature of the flat plate after welding, and the natural heat dissipation efficiency is too low.
发明内容SUMMARY OF THE INVENTION
为了解决上述难题,本发明提供了一种平板焊接装置及其使用方法。In order to solve the above problems, the present invention provides a flat plate welding device and a method of using the same.
为了实现上述功能,本发明采取的技术方案如下:一种平板焊接装置,包括支撑杆、工作台、支撑架、移动机构、连接杆、衔接板、液压机、焊接结构、夹持组件和降温装置,所述支撑杆对称设于工作台下,所述降温装置设于工作台中心处下,所述支撑架设于工作台上,所述夹持组件设于支撑架靠近工作台的一端上,所述移动机构设于支撑架顶部,所述连接杆设于移动机构下,所述衔接班设于连接杆下,所述液压机设于衔接板下,所述焊接结构设于液压机下;所述降温装置包括出风仓、进气孔、外壳、驱动电机、固定套杆、旋转杆、连接管和降温扇叶,所述出风仓连接于工作台中心处下,所述外壳设于工作台下,所述连接管连接于外壳和出风仓,所述进气孔均匀分布贯穿外壳侧壁,所述驱动电机设于外壳内壁侧面中部,所述旋转杆设于驱动电机侧面上,所述降温扇叶设于旋转杆侧面上,所述固定套环设于外壳内且旋转套接于旋转杆上。In order to realize the above functions, the technical solution adopted by the present invention is as follows: a flat plate welding device, including a support rod, a workbench, a support frame, a moving mechanism, a connecting rod, a connecting plate, a hydraulic press, a welding structure, a clamping assembly and a cooling device, The support rod is symmetrically arranged under the workbench, the cooling device is arranged under the center of the workbench, the support is erected on the workbench, the clamping component is arranged on one end of the support frame close to the workbench, the The moving mechanism is located on the top of the support frame, the connecting rod is located under the moving mechanism, the connecting shift is located under the connecting rod, the hydraulic press is located under the connecting plate, and the welding structure is located under the hydraulic press; the cooling device It includes an air outlet, an air inlet, a casing, a driving motor, a fixed sleeve rod, a rotating rod, a connecting pipe and a cooling fan blade. The connecting pipe is connected to the casing and the air outlet, the air inlet holes are evenly distributed through the side wall of the casing, the driving motor is arranged in the middle of the side wall of the casing, the rotating rod is arranged on the side of the driving motor, and the cooling fan The leaves are arranged on the side surface of the rotating rod, and the fixing collar is arranged in the casing and is rotatably sleeved on the rotating rod.
进一步地,所述夹持组件包括螺杆、固定架、承载板和夹持板,所述固定架对称设于支撑架内壁侧面下端,所述固定架为U型结构,所述螺杆旋转贯穿固定架和支撑架设置,所述夹持板旋转设于螺杆远离支撑架的侧面上,所述承载板对称设于工作台顶部且靠近出风仓设置。Further, the clamping assembly includes a screw rod, a fixing frame, a bearing plate and a clamping plate, the fixing frame is symmetrically arranged at the lower end of the inner wall side of the supporting frame, the fixing frame is a U-shaped structure, and the screw rotates through the fixing frame. and the supporting frame, the clamping plate is rotatably arranged on the side of the screw rod away from the supporting frame, and the bearing plate is symmetrically arranged on the top of the workbench and is arranged close to the air outlet.
优选地,所述支撑杆下设有垫块,所述支撑杆侧面上端设有肋板,所述肋板设于工作台下。Preferably, the support rod is provided with a cushion block, and the upper end of the side surface of the support rod is provided with a rib, and the rib is provided under the workbench.
为了提高螺杆稳定性,所述固定架侧面上设有延伸套管,所述延伸套管套接于螺杆上。In order to improve the stability of the screw rod, an extension sleeve is provided on the side of the fixing frame, and the extension sleeve is sleeved on the screw rod.
优选地,所述支撑架内上壁下对称设有承重杆,所述衔接板两侧对称设有移动套管,所述移动套管移动套接于承重杆上。Preferably, load-bearing rods are symmetrically arranged under the upper wall of the support frame, and movable sleeves are symmetrically arranged on both sides of the connecting plate, and the movable sleeves are movably sleeved on the load-bearing rods.
一种平板焊接装置及其使用方法,其特征在于:包括如下步骤:A flat plate welding device and a method of using the same, comprising the following steps:
1)首先将需要焊接的平板放置在承载板上;1) First place the plate to be welded on the carrier plate;
2)之后控制两侧的螺杆旋转,螺杆旋转同时推动夹持板移动,夹持板与平板侧面接触,控制两块平板相互接触,之后调整夹持板的移动,确保平板之间的缝隙位于焊接结构的焊接头正下方;2) Then control the rotation of the screw on both sides, the screw rotates and pushes the clamping plate to move at the same time, the clamping plate contacts the side of the plate, control the two plates to contact each other, and then adjust the movement of the clamping plate to ensure that the gap between the plates is in the welding position. directly below the welded joint of the structure;
3)之后液压机控制焊接结构下降,焊接结构启动进行平板焊接,同时移动机构带动焊接结构移动,完成平板焊接,之后液压机控制焊接结构上升;3) After that, the hydraulic press controls the welding structure to descend, the welding structure starts to perform plate welding, and the moving mechanism drives the welding structure to move to complete the plate welding, and then the hydraulic press controls the welding structure to rise;
4)最后启动驱动电机,驱动电机通过旋转杆带动降温扇叶旋转,降温扇叶旋转带动空气进入出风仓内,最后吹向平板焊缝,降低平板焊缝的温度。4) Finally start the drive motor, the drive motor drives the cooling fan blade to rotate through the rotating rod, the cooling fan blade rotates to drive the air into the air outlet, and finally blows it to the flat welding seam to reduce the temperature of the flat welding seam.
本发明采取上述结构取得有益效果如下:本发明提供的一种平板焊接装置及其使用方法操作简单,机构紧凑,设计合理,。The present invention adopts the above structure to obtain the following beneficial effects: the flat plate welding device and its using method provided by the present invention are simple in operation, compact in structure and reasonable in design.
附图说明Description of drawings
图1为本发明提出的一种平板焊接装置及其使用方法的整体结构图;1 is an overall structural diagram of a flat plate welding device and a method of using the same proposed by the present invention;
图2为图1中A处局部放大图。FIG. 2 is a partial enlarged view of part A in FIG. 1 .
其中,1、支撑杆,2、工作台,3、支撑架,4、移动机构,5、连接杆,6、衔接板,7、液压机,8、焊接结构,9、夹持组件,10、降温装置,11、出风仓,12、进气孔,13、外壳,14、驱动电机,15、固定套杆,16、旋转杆,17、连接管,18、降温扇叶,19、螺杆,20、固定架,21、承载板,22、夹持板,23、垫块,24、肋板,25、延伸套管,26、承重杆,27、移动套管。Among them, 1, support rod, 2, worktable, 3, support frame, 4, moving mechanism, 5, connecting rod, 6, connecting plate, 7, hydraulic press, 8, welding structure, 9, clamping assembly, 10, cooling Device, 11, air outlet, 12, air inlet, 13, housing, 14, drive motor, 15, fixed sleeve rod, 16, rotating rod, 17, connecting pipe, 18, cooling fan blade, 19, screw rod, 20 , Fixed frame, 21, Bearing plate, 22, Clamping plate, 23, Block, 24, Rib plate, 25, Extension casing, 26, Bearing rod, 27, Mobile casing.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。以下结合附图,对本发明做进一步详细说明。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1和图2所示,本发明提出的一种平板焊接装置及其使用方法,包括支撑杆1、工作台2、支撑架3、移动机构4、连接杆5、衔接板6、液压机7、焊接结构8、夹持组件9和降温装置10,支撑杆1对称设于工作台2下,降温装置10设于工作台2中心处下,支撑架3设于工作台2上,夹持组件9设于支撑架3靠近工作台2的一端上,移动机构4设于支撑架3顶部,连接杆5设于移动机构4下,衔接班设于连接杆5下,液压机7设于衔接板6下,焊接结构8设于液压机7下;降温装置10包括出风仓11、进气孔12、外壳13、驱动电机14、固定套杆15、旋转杆16、连接管17和降温扇叶18,出风仓11连接于工作台2中心处下,外壳13设于工作台2下,连接管17连接于外壳13和出风仓11,进气孔12均匀分布贯穿外壳13侧壁,驱动电机14设于外壳13内壁侧面中部,旋转杆16设于驱动电机14侧面上,降温扇叶18设于旋转杆16侧面上,固定套环设于外壳13内且旋转套接于旋转杆16上。As shown in FIG. 1 and FIG. 2 , a flat plate welding device and its use method proposed by the present invention include a
如图1所示,夹持组件9包括螺杆19、固定架20、承载板21和夹持板22,固定架20对称设于支撑架3内壁侧面下端,固定架20为U型结构,螺杆19旋转贯穿固定架20和支撑架3设置,夹持板22旋转设于螺杆19远离支撑架3的侧面上,承载板21对称设于工作台2顶部且靠近出风仓11设置。As shown in FIG. 1 , the
如图1所示,支撑杆1下设有垫块23,支撑杆1侧面上端设有肋板24,肋板24设于工作台2下。As shown in FIG. 1 , the
如图1所示,为了提高螺杆19稳定性,固定架20侧面上设有延伸套管25,延伸套管25套接于螺杆19上。As shown in FIG. 1 , in order to improve the stability of the
如图1所示,支撑架3内上壁下对称设有承重杆26,衔接板6两侧对称设有移动套管27,移动套管27移动套接于承重杆26上。As shown in FIG. 1 , load-bearing
如图1和图2所示,一种平板焊接装置及其使用方法,其特征在于:包括如下步骤:As shown in Figure 1 and Figure 2, a flat plate welding device and its use method are characterized in that: it comprises the following steps:
1)首先将需要焊接的平板放置在承载板21上;1) First place the plate to be welded on the
2)之后控制两侧的螺杆19旋转,螺杆19旋转同时推动夹持板22移动,夹持板22与平板侧面接触,控制两块平板相互接触,之后调整夹持板22的移动,确保平板之间的缝隙位于焊接结构8的焊接头正下方;2) Then control the rotation of the
3)之后液压机7控制焊接结构8下降,焊接结构8启动进行平板焊接,同时移动机构4带动焊接结构8移动,完成平板焊接,之后液压机7控制焊接结构8上升;3) Afterwards, the
4)最后启动驱动电机14,驱动电机14通过旋转杆16带动降温扇叶18旋转,降温扇叶18旋转带动空气进入出风仓11内,最后吹向平板焊缝,降低平板焊缝的温度。4) Finally start the
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it, and without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, all should belong to the protection scope of the present invention.
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PCT/CN2023/086318 WO2023207537A1 (en) | 2022-04-30 | 2023-04-04 | Plate welding apparatus and use method therefor |
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WO2023207537A1 (en) * | 2022-04-30 | 2023-11-02 | 上海华美电梯装饰有限公司 | Plate welding apparatus and use method therefor |
CN117283137A (en) * | 2023-11-24 | 2023-12-26 | 江苏康视佳医疗器械有限公司 | Fine laser welding equipment for knob type metal astigmatism corrector |
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