CN215415081U - Full-automatic detection equipment - Google Patents
Full-automatic detection equipment Download PDFInfo
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- CN215415081U CN215415081U CN202120852975.2U CN202120852975U CN215415081U CN 215415081 U CN215415081 U CN 215415081U CN 202120852975 U CN202120852975 U CN 202120852975U CN 215415081 U CN215415081 U CN 215415081U
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- feeding mechanism
- detection device
- moving device
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- axis moving
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Abstract
The utility model discloses full-automatic detection equipment which comprises a laser detection structure, a CCD detection structure, a first feeding mechanism, a second feeding mechanism, a material moving mechanism, a discharging structure, a material tray structure and a rack, wherein the laser detection structure, the CCD detection structure, the first feeding mechanism, the second feeding mechanism, the material moving mechanism, the discharging structure and the material tray structure are all arranged on the rack. According to the utility model, the laser detection structure can detect the flatness of the product, the CCD detection structure can detect the size of the product by shooting the product, the movement and the conveying of the product in the detection process can be realized mechanically by arranging the first feeding mechanism, the second feeding mechanism and the material moving mechanism, and finally, the discharge structure and the material tray structure are arranged, so that the product can be conveniently collected after the product is detected. Therefore, the utility model has the advantages of high automation degree, high detection efficiency, little dependence on manpower and strong market competitiveness.
Description
Technical Field
The utility model relates to the field of mechanical design, in particular to full-automatic detection equipment.
Background
After the electronic product is produced and processed, the appearance, the size or the flatness of the electronic product often need to be detected, so that the outflow of defective products generated in the production and processing is avoided, and the working reliability of the electronic product used subsequently is improved.
In the past, most of detection of electronic products depends on direct observation of human eyes, along with the integration and miniaturization of the electronic products, the sizes of a plurality of electronic products are very small, and people start to carry out shooting detection by holding devices such as cameras and the like in order to improve the detection efficiency and reliability.
However, the efficiency of manual detection often depends on the proficiency of detection personnel, the upper limit of the detection efficiency is limited, the requirement of large-scale detection is difficult to meet, the labor cost is high, the automation degree is low, and the market competitiveness is low.
SUMMERY OF THE UTILITY MODEL
It is an object of the present invention to provide a fully automatic detection device that solves one or more of the above mentioned problems.
According to one aspect of the utility model, the full-automatic detection equipment comprises a laser detection structure, a CCD detection structure, a first feeding mechanism, a second feeding mechanism, a material moving mechanism, a material discharging structure, a material tray structure and a rack, wherein the laser detection structure, the CCD detection structure, the first feeding mechanism, the second feeding mechanism, the material moving mechanism, the material discharging structure and the material tray structure are all arranged on the rack.
The utility model has the beneficial effects that: according to the utility model, the laser detection structure can detect the flatness of the product, the CCD detection structure can detect the size of the product by shooting the product, the movement and the conveying of the product in the detection process can be realized mechanically by arranging the first feeding mechanism, the second feeding mechanism and the material moving mechanism, and finally, the discharge structure and the material tray structure are arranged, so that the product can be conveniently collected after the product is detected. Therefore, the utility model has high automation degree, high detection efficiency, little dependence on manpower, capability of meeting the requirement of large-scale detection and strong market competitiveness.
In some embodiments, the first feeding mechanism is configured to convey products, the laser detection structure is configured to detect the products on the first feeding mechanism, the material moving mechanism is configured to convey the products on the first feeding mechanism to the second feeding mechanism, the CCD detection structure is configured to detect the products on the second feeding mechanism, and the discharging structure is configured to convey the products on the second feeding mechanism to the tray structure.
In some embodiments, the laser detection structure comprises a laser detector, a detector base, a left-right moving device and a front-back moving device, the left-right moving device is installed on the front-back moving device, the detector base is installed on the left-right moving device, and the laser detector is installed on the detector base. Therefore, the left-right moving device and the front-back moving device can be used for realizing the left-right or front-back movement of the laser detector, so that the laser detector can conveniently detect different positions of a product, and the detection precision is improved.
In some embodiments, first feeding mechanism includes first pay-off motor, first carousel, stretches out board and first anchor clamps, first pay-off motor is connected with first carousel, it is a plurality of to stretch out board and first anchor clamps, and is a plurality of it all installs on first carousel to stretch out the board, and is a plurality of first anchor clamps one-to-one is installed on a plurality of boards that stretch out, every all be equipped with first clamp material level on the first anchor clamps. From this, the product can be placed on first clamp material level, realizes the fixed of product on first anchor clamps, and first pay-off motor can drive first carousel and rotate to this position that changes the first anchor clamps on first carousel is in order to realize the feeding, and in addition, the setting of stretching out the board can reduce the hindrance of first carousel to the laser detector during operation, improves laser detector's detection reliability.
In some embodiments, the second feeding mechanism includes a second feeding motor, a second turntable, and a second clamp, the second feeding motor is connected to the second turntable, the second clamp is multiple, the second clamps are all mounted on the second turntable, and each of the second clamps is provided with a second clamping position. Therefore, the product can be placed on the second material clamping position to fix the product on the second clamp, and the second feeding motor can drive the second turntable to rotate, so that the position of the second clamp on the second turntable is changed to realize feeding.
In some embodiments, the CCD detecting structure includes an upper detecting device, the upper detecting device includes a first CCD detecting device and a first mounting seat, the first CCD detecting device is fixedly mounted on the first mounting seat, the first CCD detecting device is provided with a first shooting part, and the first shooting part faces the top surface of the second turntable. Go up detection device and can make things convenient for first CCD detection device to shoot the upper portion of product to detect the upper portion of product.
In some embodiments, the CCD detecting structure includes a lower detecting device, the lower detecting device includes a second CCD detecting device and a second mounting seat, the second CCD detecting device is fixedly mounted on the second mounting seat, and a second shooting part is arranged on the second CCD detecting device, and the second shooting part faces the bottom surface of the second turntable. Lower detection device can make things convenient for the second CCD detection device to shoot the lower part of product to detect the lower part of product.
In some embodiments, the discharge structure comprises a suction cup, a suction cup holder, a Z-axis moving device, an X-axis moving device, and a Y-axis moving device, the suction cup is mounted on the suction cup holder, the suction cup holder is mounted on the Z-axis moving device, the Z-axis moving device is mounted on the X-axis moving device, and the X-axis moving device is mounted on the Y-axis moving device. The arrangement of the sucker can facilitate the adsorption of the detected product on the second feeding mechanism, and the arrangement of the Z-axis moving device, the X-axis moving device and the Y-axis moving device can facilitate the up-down, left-right or front-back movement of the sucker, so that the swinging of the discharging structure on the charging tray structure can be conveniently realized.
In some embodiments, the material moving mechanism comprises a manipulator and a base, the manipulator is mounted on the base, and a suction nozzle is arranged on the manipulator. The suction nozzle can be convenient for adsorb the product, and the manipulator's setting can be convenient for realize the removal of suction nozzle to realize the removal of product.
In some embodiments, the tray structure includes a tray, a slider, and a slide, the tray being connected to the slider, the slider being slidably mounted on the slide. Therefore, the material tray can slide on the sliding seat, so that the movement of the material tray is realized.
Drawings
Fig. 1 is a schematic structural diagram of a fully automatic detection device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a part of racks of the fully automatic detection equipment according to an embodiment of the present invention.
Fig. 3 is a top view of a schematic structural diagram of a part of a rack of the fully automatic detection device according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a laser detection structure of a fully automatic detection device according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of an upper detection device of a CCD detection structure of a laser detection structure of a fully automatic detection apparatus according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a lower detection device of a CCD detection structure of a laser detection structure of a fully automatic detection apparatus according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a first feeding mechanism of a laser detection structure of a full-automatic detection device according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a second feeding mechanism of a laser detection structure of a fully automatic detection device according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a discharging structure of a full-automatic detection device according to an embodiment of the present invention.
Fig. 10 is a schematic structural diagram of a tray structure of a fully automatic detection device according to an embodiment of the present invention.
Fig. 11 is a schematic structural diagram of a material moving mechanism of a full-automatic detection device according to an embodiment of the present invention.
In the figure: 1. the laser detection device comprises a laser detection structure, a CCD detection structure, a first feeding mechanism, a second feeding mechanism, a material moving mechanism, a material discharging structure, a material tray structure, a frame, a laser detector, a detector seat, a left-right moving device, a front-back moving device, a laser detector, a detector seat, a detector 13, a left-right moving device, a front-back moving device, a detector 21, an upper detector, a first CCD detector, a first mounting seat, a first shooting part, a lower detector, a second CCD detector 221, a second mounting seat 222, a second shooting part, a first feeding motor, a first rotating disk 32, a second rotating disk 33, an extension plate 34, a first clamp, a first clamping position, a second feeding motor 41, a second rotating disk 42, a second rotating disk 43, a second clamp, a second clamping position, a manipulator 51, a manipulator 52, a base, a suction nozzle 53, a suction cup 61, a suction cup seat, a 63. Z-axis moving device, a suction cup, a suction, X-axis shifter, 65. Y-axis shifter, 71-tray, 72-slide, and 73-slide.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 11, the full-automatic detection device of the present invention includes a laser detection structure 1, a CCD detection structure 2, a first feeding mechanism 3, a second feeding mechanism 4, a material moving mechanism 5, a material discharging structure 6, a material tray structure 7, and a frame 8.
The laser detection structure 1 comprises a laser detector 11, a detector base 12, a left-right moving device 13 and a front-back moving device 14. The front-back moving device 14 on the laser detection structure 1 is fixedly arranged on the frame 8 through bolts.
The front-back moving device 14 is provided with a motor and two parallel supports, one support is provided with a feed screw nut mechanism, a nut of the feed screw nut mechanism is connected with the left-right moving device 13, a feed screw of the feed screw nut mechanism is arranged in the support and is connected with the motor, the other support is provided with a guide rail, the guide rail is parallel to the feed screw in the other support, and the guide rail is also connected with the left-right moving device 13 through a slide block, therefore, the motor can drive the feed screw to rotate, so that the left-right moving device 13 can move back and forth along the guide rail on the front-back moving device 14.
The left and right moving device 13 is provided with another support and another motor, the support is also provided with a feed screw nut mechanism, the detector base 12 is arranged on a nut on the feed screw nut mechanism, a feed screw of the feed screw nut mechanism is connected with the motor on the left and right moving device 13, the support is also provided with a guide rail, the guide rail is also parallel to the feed screw of the feed screw nut mechanism, and the guide rail is connected with the detector base 12 through a slide block, therefore, the motor on the left and right moving device 13 can drive the feed screw of the feed screw nut mechanism in the guide rail to rotate, and the detector base 12 can move left and right along the guide rail on the left and right moving device 13. And the laser detector 11 is fixedly mounted on the detector base 12 by means of bolts.
The second feeding mechanism 4 comprises a second feeding motor 41, a second turntable 42 and a second clamp 43, the body of the second feeding motor 41 is fixedly mounted on the frame 8 through bolts, the second feeding motor 41 is connected with the second turntable 42 through a gear box, the second clamps 43 are multiple, all the second clamps 43 are mounted on the second turntable 42, and a second clamping position 431 is arranged on each second clamp 43.
The CCD detecting structure 2 includes an upper detecting device 21 and a lower detecting device 22, and each of the upper detecting device 21 and the lower detecting device 22 can be provided in plurality as necessary. The upper detection device 21 includes a first CCD detection device 211 and a first mounting base 212, the first CCD detection device 211 is fixedly mounted on the first mounting base 212 through a bolt, a first photographing part 210 is provided on the first CCD detection device 211, the first mounting base 212 is fixedly mounted on the frame 8 through a bolt, and the first photographing part 210 faces the top surface of the second turntable 42.
The lower detecting device 22 includes a second CCD detecting device 221 and a second mounting base 222, the second CCD detecting device 221 is fixedly mounted on the second mounting base 222 through a bolt, a second photographing part 220 is provided on the second CCD detecting device 221, the second mounting base 222 is fixedly mounted on the frame 8 through a bolt, and the second photographing part 220 faces the bottom surface of the second turntable 42.
The material moving mechanism 5 comprises a manipulator 51 and a base 52, the base 52 is fixedly installed on the rack 8 through bolts, the manipulator 51 is installed on the base 52, a suction nozzle 53 is arranged on the manipulator 51, and the suction nozzle 53 can be an electric air suction nozzle.
The discharging structure 6 comprises a suction cup 61, a suction cup seat 62, a Z-axis moving device 63, an X-axis moving device 64 and a Y-axis moving device 65. The Y-axis moving device 65 of the discharging structure 6 is fixedly installed on the rack 8 through bolts, the Y-axis moving device 65 is provided with a motor and two parallel supports, one support is provided with a screw rod nut mechanism, a nut of the screw rod nut mechanism is connected with the X-axis moving device 64, a screw rod of the screw rod nut mechanism is arranged in the support and is connected with the motor, the other support is provided with a guide rail, the guide rail is parallel to the screw rod in the other support, and the guide rail is also connected with the X-axis moving device 64 through a sliding block, therefore, the motor can drive the screw rod to rotate, and the X-axis moving device 64 can move back and forth along the guide rail on the Y-axis moving device 65.
The X-axis moving device 64 is provided with another support and another motor, the support is also provided with a feed screw nut mechanism, the Z-axis moving device 63 is installed on a nut on the feed screw nut mechanism, a feed screw of the feed screw nut mechanism is connected with the motor on the X-axis moving device 64, the support is also provided with a guide rail, the guide rail is parallel to the feed screw of the feed screw nut mechanism, the guide rail is connected with the Z-axis moving device 63 through a slide block, therefore, the motor on the left-right moving device 13 can drive the feed screw of the feed screw nut mechanism in the left-right moving device to rotate, and the Z-axis moving device 63 can move left and right along the guide rail on the left-right moving device 13.
The Z-axis moving device 63 is provided with a support plate and a pair of feed screw nut mechanisms, the suction cup seat 62 of the feed screw nut mechanism is arranged on a nut on the feed screw nut mechanism, a feed screw of the feed screw nut mechanism is connected with a motor on the Z-axis moving device 63, in addition, the support plate is also provided with a guide rail, the guide rail is parallel to the feed screw of the feed screw nut mechanism, the guide rail is connected with the suction cup seat 62 through a slide block, therefore, a motor on the Z-axis moving device 63 can drive the feed screw on the feed screw nut mechanism to rotate, and the suction cup seat 62 can move up and down.
The suction cup 61 may be an electric suction cup, and the suction cup 61 is fixedly mounted on the suction cup holder 62 by bolts.
The tray structure 7 includes a plurality of trays 71, a sliding block 72 and a sliding base 73, the trays 71 may be a plurality of trays, in this embodiment, the trays 71 are preferably two, one tray is used for containing defective products, the other tray is used for containing good products, each tray 71 is connected with the sliding block 72 through a bolt, the sliding block 72 is slidably mounted on the sliding base 73, and the sliding base 73 is fixedly mounted on the rack 8 through a bolt.
When the full-automatic detection device is used, the first feeding mechanism 3 is used for conveying products, the products to be detected can be placed on the first clamping position 341 of the first clamp 34 of the first feeding mechanism 3, and then the first feeding motor 31 can drive the first rotary disc 32 to rotate, so that the first clamps 34 on the first rotary disc 32 are sequentially conveyed to the laser detection structure 1.
The laser detector 11 on the laser detection structure 1 can detect the flatness of the product on the first material clamping position 341 through the laser detector, and can also respectively realize the left-right movement and the front-back movement of the laser detector 11 through the left-right movement device 13 and the front-back movement device 14, so that the laser detector 11 can conveniently detect the flatness of different positions of the product, and the detection reliability is improved.
Thereafter, the manipulator 51 of the material transfer mechanism 5 can move to the product position where no problem is detected, the product is sucked from the first feeding mechanism 3 by the suction nozzle 53, and then the manipulator 51 moves again, and the product taken away from the first feeding mechanism 3 is moved to the second clamp 43 of the second feeding mechanism 4 and placed on the second clamping position 431.
And the second feeding motor 41 of the second feeding mechanism 4 can drive the second turntable 42 to rotate, so that each second clamp 43 on the second turntable 42 is sequentially conveyed to the upper detection device 21 and the lower detection device 22 of the CCD detection structure 1.
The first photographing part 210 on the upper detecting device 21 can photograph the upper portion of the product passing through the second clamping position 431 to perform size detection on the upper portion thereof, and the second photographing part 220 on the lower detecting device 22 can photograph the lower portion of the product passing through the second clamping position 431 to perform size detection on the lower portion thereof, whereby the CCD detecting structure 1 can perform size detection on the product.
And the Z-axis moving device 63, the X-axis moving device 64 and the Y-axis moving device 65 on the discharging structure 6 can work together, so that the position of the suction cup 61 can be changed, and the suction cup 61 can suck the detected product, then the detected product is moved to the material tray structure 7 and is placed in the material tray 71, and the collection of the product is completed.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the utility model.
Claims (10)
1. The utility model provides a full-automatic detection equipment, its characterized in that detects structure, CCD including laser, first feeding mechanism, second feeding mechanism, moves material mechanism, ejection of compact structure, charging tray structure and frame, laser detects structure, CCD and detects structure, first feeding mechanism, second feeding mechanism, moves material mechanism, ejection of compact structure and charging tray structure and all install in the frame.
2. The apparatus according to claim 1, wherein the first feeding mechanism is configured to feed the products, the laser detecting structure is configured to detect the products on the first feeding mechanism, the material moving mechanism is configured to feed the products on the first feeding mechanism to the second feeding mechanism, the CCD detecting structure is configured to detect the products on the second feeding mechanism, and the discharging structure is configured to feed the products on the second feeding mechanism to the tray structure.
3. The full-automatic detection device according to claim 1, wherein the laser detection structure comprises a laser detector, a detector base, a left-right moving device and a front-back moving device, the left-right moving device is installed on the front-back moving device, the detector base is installed on the left-right moving device, and the laser detector is installed on the detector base.
4. The full-automatic detection device according to claim 1, wherein the first feeding mechanism comprises a first feeding motor, a first rotary table, a plurality of extension plates and a first clamp, the first feeding motor is connected with the first rotary table, the plurality of extension plates and the first clamp are arranged on the first rotary table, the plurality of first clamps are arranged on the plurality of extension plates in a one-to-one correspondence manner, and each first clamp is provided with a first material clamping position.
5. The full-automatic detection device according to claim 1, wherein the second feeding mechanism includes a second feeding motor, a second turntable, and a plurality of second clamps, the second feeding motor is connected to the second turntable, the plurality of second clamps are mounted on the second turntable, and each of the second clamps has a second clamping position.
6. The full-automatic detection device according to claim 5, wherein the CCD detection structure comprises an upper detection device, the upper detection device comprises a first CCD detection device and a first mounting seat, the first CCD detection device is fixedly mounted on the first mounting seat, a first shooting part is arranged on the first CCD detection device, and the first shooting part faces the top surface of the second turntable.
7. The full-automatic detection device according to claim 5, wherein the CCD detection structure comprises a lower detection device, the lower detection device comprises a second CCD detection device and a second mounting seat, the second CCD detection device is fixedly mounted on the second mounting seat, a second shooting part is arranged on the second CCD detection device, and the second shooting part faces the bottom surface of the second turntable.
8. The automatic detection device according to claim 1, wherein the discharging structure comprises a suction cup, a suction cup seat, a Z-axis moving device, an X-axis moving device and a Y-axis moving device, the suction cup is mounted on the suction cup seat, the suction cup seat is mounted on the Z-axis moving device, the Z-axis moving device is mounted on the X-axis moving device, and the X-axis moving device is mounted on the Y-axis moving device.
9. The full-automatic detection equipment according to claim 1, wherein the material moving mechanism comprises a manipulator and a base, the manipulator is mounted on the base, and a suction nozzle is arranged on the manipulator.
10. The automatic detection device according to claim 1, wherein the tray structure comprises a tray, a slider and a slide, the tray is connected with the slider, and the slider is slidably mounted on the slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120852975.2U CN215415081U (en) | 2021-04-23 | 2021-04-23 | Full-automatic detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120852975.2U CN215415081U (en) | 2021-04-23 | 2021-04-23 | Full-automatic detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215415081U true CN215415081U (en) | 2022-01-04 |
Family
ID=79672939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120852975.2U Active CN215415081U (en) | 2021-04-23 | 2021-04-23 | Full-automatic detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215415081U (en) |
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2021
- 2021-04-23 CN CN202120852975.2U patent/CN215415081U/en active Active
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