CN215390168U - Special all-in-one of plasma target spraying - Google Patents
Special all-in-one of plasma target spraying Download PDFInfo
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- CN215390168U CN215390168U CN202121086101.7U CN202121086101U CN215390168U CN 215390168 U CN215390168 U CN 215390168U CN 202121086101 U CN202121086101 U CN 202121086101U CN 215390168 U CN215390168 U CN 215390168U
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Abstract
The utility model discloses a special integrated machine for plasma target spraying, which comprises a rack, a spindle motor, a constant-temperature cooling system, a spindle, a tailstock, a mechanical arm, a spray gun and a spray gun moving motor, wherein the rack is of a hollow structure, the top of the rack is provided with an opening, guide rails are arranged on two sides of the opening at the top of the rack, the spindle motor is transversely arranged at one end of each guide rail through a mounting seat, the spindle is transversely arranged at the top of the mounting seat and is correspondingly connected with the driving end of the spindle motor through a synchronous belt, the tailstock is arranged on the guide rails in a sliding mode and is opposite to the spindle, a second water-cooling sealing assembly is arranged on the tailstock, the mechanical arm is longitudinally arranged on the rack and is arranged on the rack through a spray gun sliding seat, and the spray gun is arranged at the top of the mechanical arm. The utility model has simple, reasonable and reliable structure, adopts PLC control to realize automatic operation, reduces labor intensity, improves working efficiency, simultaneously accelerates the spraying and cooling of the target along with constant temperature cooling, and improves the spraying effect.
Description
Technical Field
The utility model relates to a special integrated machine for plasma target spraying.
Background
Thermal spraying is to heat and melt a coating material, atomize the coating material into ultrafine particles by a high-speed gas flow, and spray the ultrafine particles onto the surface of a workpiece at a high speed to form a coating. Different coating materials are selected according to requirements, and one or more performances of wear resistance, corrosion resistance, oxidation resistance, heat resistance and the like can be obtained.
The existing thermal spraying is usually finished manually, the spraying effect is common, the labor intensity is high, and dust is easy to fly.
SUMMERY OF THE UTILITY MODEL
The technical problem mainly solved by the utility model is to provide the special integrated machine for plasma target spraying, which has a simple, reasonable and reliable structure, adopts PLC control to realize automatic operation, reduces labor intensity, improves working efficiency, accelerates the spraying and cooling of the target along with constant-temperature cooling, and improves the spraying effect.
In order to solve the technical problems, the utility model adopts a technical scheme that: the utility model provides a special all-in-one of plasma target spraying, including frame, spindle motor, constant temperature cooling system, main shaft, tailstock, robotic arm, spray gun and spray gun moving motor, the frame is hollow structure and the top sets up to the opening, the frame is provided with the guide rail in open-top both sides, spindle motor transversely sets up in guide rail one end through the mount pad, the main shaft transversely sets up in the mount pad top and corresponds the connection through the hold-in range with spindle motor's drive end, the main shaft is hollow structure and sets up and one end corresponds with constant temperature cooling system through rotatory water ring subassembly and is connected, the other end of main shaft is provided with first water-cooling seal assembly, the tailstock slides and sets up on the guide rail and is relative with the main shaft, be provided with second water-cooling seal assembly on the tailstock, be fixed with the target between first water-cooling seal assembly and the second water-cooling seal assembly, the mechanical arm is longitudinally arranged and arranged on the rack through a spray gun sliding seat, a spray gun is arranged at the top of the mechanical arm and corresponds to the target, a spray gun moving motor is arranged on the spray gun sliding seat, and the driving end of the spray gun moving motor is in meshing transmission with a rack on the rack through a gear.
In a preferred embodiment of the present invention, a movable air duct is further disposed on one side of the frame.
In a preferred embodiment of the present invention, the top of the movable air duct is provided with an air suction opening.
In a preferred embodiment of the present invention, the top of the movable air duct is provided with a movable dust-removing air cover arranged opposite to the spray gun.
In a preferred embodiment of the utility model, a sliding shaft is arranged at the top of the outer side of the movable air duct.
In a preferred embodiment of the present invention, the movable dust removing hood is disposed on the sliding shaft through a sliding sleeve and is correspondingly connected to the spray gun sliding seat.
In a preferred embodiment of the present invention, a plurality of horizontal sizing blocks are disposed at the bottom of the frame.
The utility model has the beneficial effects that: the utility model has simple, reasonable and reliable structure, adopts PLC control to realize automatic operation, reduces labor intensity, improves working efficiency, simultaneously accelerates the spraying and cooling of the target along with constant temperature cooling, and improves the spraying effect.
Drawings
Fig. 1 is a perspective view of a preferred embodiment of the integrated machine dedicated for plasma target spraying of the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the utility model easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the utility model.
Referring to fig. 1, an embodiment of the present invention includes: a special all-in-one machine for plasma target spraying comprises a frame 1, a spindle motor 2, a constant temperature cooling system (not shown in attached figures), a spindle 3, a tailstock 4, a mechanical arm 5, a spray gun (not shown in attached figures) and a spray gun moving motor 6.
The rack 1 is of a hollow structure, and the top of the rack is provided with an opening so as to facilitate the components. The frame 1 is provided with guide rails 7 on two sides of the top opening for horizontal guiding movement. A plurality of horizontal sizing blocks 8 are arranged at the bottom of the rack 1 and used for adjusting the level of the rack 1 and ensuring the spraying quality.
The spindle motor 2 is transversely arranged at one end of the guide rail 7 through a mounting seat 9 and used for providing driving force for rotary spraying of the target material.
The spindle 3 is transversely arranged at the top of the mounting seat 8 and is correspondingly connected with the driving end of the spindle motor 2 through a synchronous belt (not shown in the attached drawing), and the spindle 3 is driven to rotate through the spindle motor 2, so that the target is driven to rotate to facilitate spraying. The main shaft 3 is arranged in a hollow structure, one end of the main shaft is correspondingly connected with the constant-temperature cooling system through the rotating water ring assembly 10, and cooling liquid is introduced into the constant-temperature cooling system to provide constant-temperature cooling for the target during spraying. The other end of the main shaft 3 is provided with a first water-cooling sealing assembly 11 for sealing the cooling liquid into the target material.
The tailstock 4 is arranged on the guide rail 7 in a sliding mode and opposite to the spindle 3, and is used for conveniently adjusting and fixing the other end of the target. And the tailstock 4 is provided with a second water-cooling sealing assembly 12 for sealing and fixing the other end of the target material to realize the sealing of the cooling liquid in the target material.
The mechanical arm 5 is longitudinally arranged and arranged on the rack 1 through the spray gun sliding seat 13, and the mechanical arm 5 is driven to horizontally move on the rack 1 through the spray gun sliding seat 13. And a spray gun is arranged at the top of the mechanical arm 5 and corresponds to the target material, and ordered spraying in the horizontal direction is realized in the target material rotating process. The spray gun moving motor 6 is arranged on the spray gun sliding seat 13, and the driving end of the spray gun moving motor 6 is meshed with a rack (not shown in the attached drawing) on the rack 1 through a gear (not shown in the attached drawing) for transmission, so that the constant-speed movement of the spray gun sliding seat 13 is ensured, and the stable spraying of the spray gun is realized.
Frame 1 one side still is provided with portable wind groove 14 and the top sets up to the inlet scoop for provide the suction of dust absorption. The top of the movable air duct 14 is provided with a movable dust removal air cover 15 which is arranged opposite to the spray gun and is used for adsorbing dust generated in the spraying process. The top of the outer side of the movable air duct 14 is provided with a sliding shaft 16, the movable dust removal fan housing 15 is arranged on the sliding shaft 16 through a sliding sleeve 17 and correspondingly connected with the spray gun sliding seat 13, and the movable dust removal fan housing 15 is driven to synchronously move along with the spray gun through the spray gun sliding seat 13, so that real-time dust absorption is guaranteed.
The working principle is as follows:
after the plasma melting and jetting is started, the spraying area and the spraying speed of the spray gun are set, the spray gun is driven by the spray gun moving motor to spray according to a preset track after the plasma melting and jetting is started, meanwhile, the constant-temperature cooling system injects cooling liquid into the rotating water ring assembly to ensure that the target (target tube) works within a set temperature range at constant temperature, and the moving dust removal fan cover moves synchronously along with the spray gun to achieve the function of collecting dust in real time during spraying.
The utility model relates to a special integrated machine for plasma target spraying, which has a simple, reasonable and reliable structure, adopts PLC control to realize automatic operation, reduces labor intensity, improves working efficiency, accelerates the spraying and cooling of a target along with constant-temperature cooling, and improves the spraying effect.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. The utility model provides a special all-in-one of plasma target spraying which characterized in that: the automatic control device comprises a rack, a spindle motor, a constant-temperature cooling system, a spindle, a tailstock, a mechanical arm, a spray gun and a spray gun moving motor, wherein the rack is of a hollow structure, the top of the rack is provided with an opening, guide rails are arranged on two sides of the opening of the top of the rack, the spindle motor is transversely arranged at one end of the guide rails through a mounting seat, the spindle is transversely arranged at the top of the mounting seat and correspondingly connected with the driving end of the spindle motor through a synchronous belt, the spindle is of a hollow structure, one end of the spindle is correspondingly connected with the constant-temperature cooling system through a rotating water ring assembly, the other end of the spindle is provided with a first water-cooling sealing assembly, the tailstock is arranged on the guide rails in a sliding manner and is opposite to the spindle, a second water-cooling sealing assembly is arranged on the tailstock, a target is fixed between the first water-cooling sealing assembly and the second water-cooling sealing assembly, the mechanical arm is longitudinally arranged on the rack through a spray gun sliding seat, the top of the mechanical arm is provided with a spray gun corresponding to the target material, a spray gun moving motor is arranged on the spray gun sliding seat, and the driving end of the spray gun moving motor is in meshing transmission with a rack on the rack through a gear.
2. The special all-in-one machine for plasma target spraying according to claim 1, characterized in that: and a movable air duct is also arranged on one side of the rack.
3. The special all-in-one machine for plasma target spraying according to claim 2, characterized in that: the top of the movable air groove is provided with an air suction opening.
4. The special all-in-one machine for plasma target spraying according to claim 2, characterized in that: the top of the movable air duct is provided with a movable dust removal air cover which is arranged opposite to the spray gun.
5. The special all-in-one machine for plasma target spraying according to claim 4, characterized in that: and a sliding shaft is arranged at the top of the outer side of the movable air duct.
6. The special all-in-one machine for plasma target spraying according to claim 5, characterized in that: the movable dust removal fan cover is arranged on the sliding shaft through a sliding sleeve and is correspondingly connected with the spray gun sliding seat.
7. The special all-in-one machine for plasma target spraying according to claim 1, characterized in that: the bottom of the frame is provided with a plurality of horizontal sizing blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121086101.7U CN215390168U (en) | 2021-05-20 | 2021-05-20 | Special all-in-one of plasma target spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121086101.7U CN215390168U (en) | 2021-05-20 | 2021-05-20 | Special all-in-one of plasma target spraying |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215390168U true CN215390168U (en) | 2022-01-04 |
Family
ID=79676115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121086101.7U Active CN215390168U (en) | 2021-05-20 | 2021-05-20 | Special all-in-one of plasma target spraying |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215390168U (en) |
-
2021
- 2021-05-20 CN CN202121086101.7U patent/CN215390168U/en active Active
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