CN215376157U - Fault diagnosis system for tool bit of numerical control machine tool - Google Patents
Fault diagnosis system for tool bit of numerical control machine tool Download PDFInfo
- Publication number
- CN215376157U CN215376157U CN202121756384.1U CN202121756384U CN215376157U CN 215376157 U CN215376157 U CN 215376157U CN 202121756384 U CN202121756384 U CN 202121756384U CN 215376157 U CN215376157 U CN 215376157U
- Authority
- CN
- China
- Prior art keywords
- module
- tool bit
- data processing
- processing module
- numerical control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model discloses a fault diagnosis system for a tool bit of a numerical control machine tool, which comprises a data processing module, a communication module, an alarm device, a display module, an image acquisition device, a tool bit state detection device, a power supply module and a heat dissipation device, wherein the data processing module is used for processing data; the communication module, the alarm device, the display module, the image acquisition device, the cutter head state detection device, the power module and the heat dissipation device are respectively connected with the data processing module. According to the utility model, fault detection of the cutter head can be realized.
Description
Technical Field
The utility model relates to the field of machining, in particular to a fault diagnosis system for a tool bit of a numerical control machine tool.
Background
The cutter system is an extremely important functional part of a high-grade numerical control machine tool, in the cutting process, a cutter works under the conditions of high temperature and high pressure, due to severe friction of workpieces and chips, abrasion can be generated in the front and back contact areas, when the abrasion is light, the geometric shape of the cutter and the size of a processed workpiece can be changed, and the cutter failure phenomena such as cutter dull grinding, damage, cutting edge plastic deformation, thermal abrasion and the like can be caused seriously, so that the product processing quality and the production efficiency are greatly reduced. Therefore, it is very important to perform online monitoring and early warning on the tool wear condition of the numerical control machine tool to reduce the tool failure phenomenon.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides a fault diagnosis system for a tool bit of a numerical control machine tool, which comprises a data processing module, a communication module, an alarm device, a display module, an image acquisition device, a tool bit state detection device, a power supply module and a heat dissipation device, wherein the data processing module is used for processing data; the communication module, the alarm device, the display module, the image acquisition device, the cutter head state detection device, the power module and the heat dissipation device are respectively connected with the data processing module.
Preferably, the tool bit state detection device comprises a vibration sensor, a noise sensor, an analog-to-digital converter and a tool bit temperature sensor; the vibration sensor, the noise sensor and the cutter head temperature sensor are respectively connected with the analog-to-digital converter; the analog-to-digital converter is connected with the data processor.
Preferably, the image acquisition device comprises an environment image acquisition device, a tool bit image acquisition device, an image data storage device and an image processing module; the environment image acquisition device comprises an electric pan-tilt and a camera; the camera is arranged on the electric holder, and the camera and the image data storage device are respectively connected with the image processor; the cutter head image acquisition device comprises a miniature camera which is connected with the image processor; the image processor and the electric holder are respectively connected with the data processor.
Preferably, the power module comprises a heat sink power supply, and the heat sink power supply is connected with the heat sink.
Preferably, the heat dissipation device comprises a fan, a fan controller and a water cooling device; the fan is connected with the fan controller; the fan controller and the water cooling device are respectively connected with the data processing module.
Preferably, the communication module comprises a WiFi module, and the WiFi module is connected with the data processing module.
Preferably, the alarm device comprises a buzzer and an LED lamp, and the buzzer and the LED lamp are respectively connected with the data processing module.
Preferably, the water cooling device comprises an atomizing nozzle, a water pump controller and a water storage tank; the water inlet of the water pump is connected with the water storage tank through a water pipe, and the water outlet of the water pump is connected with the atomizing nozzle through a pipeline; the water pump is in communication connection with the water pump controller, and the water pump controller is connected with the data processing module.
The utility model has the beneficial effects that: the state of the cutter head is detected by the image acquisition device, the cutter head state detection device and other devices, so that the fault detection of the cutter head can be realized.
Drawings
FIG. 1 is a schematic diagram of a fault diagnosis system for a tool bit of a numerical control machine tool;
fig. 2 is a schematic diagram of an image acquisition device.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
As shown in fig. 1, a fault diagnosis system for a tool bit of a numerical control machine tool comprises a data processing module, a communication module, an alarm device, a display module, an image acquisition device, a tool bit state detection device, a power module and a heat dissipation device;
the communication module is used for real-time data communication, and the alarm device is used for sending alarm information; the display module is used for displaying related data, and the image acquisition device is used for acquiring image information of the cutter head; the tool bit state detection device is used for acquiring state parameters of the tool bit during working, and the state parameters comprise vibration data, noise data, tool bit temperature data and the like during working; the power supply module is used for supplying power to the system and supplying standby power to the heat dissipation device; the heat dissipation device is used for dissipating heat of the system, the fan is used for dissipating heat of the system integrally, and the water-cooling heat dissipation device is used for dissipating heat of the cutter head.
The communication module, the alarm device, the display module, the image acquisition device, the cutter head state detection device, the power module and the heat dissipation device are respectively connected with the data processing module.
The cutter head state detection device comprises a vibration sensor, a noise sensor, an analog-to-digital converter and a cutter head temperature sensor; the vibration sensor, the noise sensor and the cutter head temperature sensor are respectively connected with the analog-to-digital converter; the analog-to-digital converter is connected with the data processor.
The model of the vibration sensor is VSE002, the model of the cutter head temperature sensor is HIH-3602, and the model of the cutter head temperature sensor is digital temperature sensor.
The image acquisition device comprises an environment image acquisition device, a tool bit image acquisition device, an image data storage device and an image processing module; the environment image acquisition device comprises an electric pan-tilt and a camera; the camera is arranged on the electric holder, and the camera and the image data storage device are respectively connected with the image processor; the cutter head image acquisition device comprises a miniature camera which is connected with the image processor; the image processor and the electric holder are respectively connected with the data processor.
The power module comprises a heat dissipation device power supply, and the heat dissipation device power supply is connected with the heat dissipation device.
The heat dissipation device comprises a fan, a fan controller and a water cooling device; the fan is connected with the fan controller; the fan controller and the water cooling device are respectively connected with the data processing module.
The communication module comprises a WiFi module, and the WiFi module is connected with the data processing module.
The alarm device comprises a buzzer and an LED lamp, wherein the buzzer and the LED lamp are respectively connected with the data processing module.
The water cooling device comprises an atomizing spray head, a water pump controller and a water storage tank; the water inlet of the water pump is connected with the water storage tank through a water pipe, and the water outlet of the water pump is connected with the atomizing nozzle through a pipeline; the water pump is in communication connection with the water pump controller, and the water pump controller is connected with the data processing module.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the utility model is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (8)
1. A fault diagnosis system for a tool bit of a numerical control machine tool is characterized by comprising a data processing module, a communication module, an alarm device, a display module, an image acquisition device, a tool bit state detection device, a power supply module and a heat dissipation device; the communication module, the alarm device, the display module, the image acquisition device, the cutter head state detection device, the power module and the heat dissipation device are respectively connected with the data processing module.
2. The numerical control machine tool bit fault diagnosis system of claim 1, wherein the bit state detection device comprises a vibration sensor, a noise sensor, an analog-to-digital converter, a bit temperature sensor; the vibration sensor, the noise sensor and the cutter head temperature sensor are respectively connected with the analog-to-digital converter; the analog-to-digital converter is connected with the data processing module.
3. The numerical control machine tool bit fault diagnosis system of claim 1, wherein the image acquisition device comprises an environment image acquisition device, a tool bit image acquisition device, an image data storage device and an image processing module; the environment image acquisition device comprises an electric pan-tilt and a camera; the camera is arranged on the electric holder, and the camera and the image data storage device are respectively connected with the image processor; the cutter head image acquisition device comprises a miniature camera which is connected with the image processor; the image processor and the electric holder are respectively connected with the data processing module.
4. The numerical control machine tool bit fault diagnosis system of claim 1, wherein the power module comprises a heat sink power supply, and the heat sink power supply is connected with the heat sink.
5. The numerical control machine tool bit fault diagnosis system of claim 1, wherein the heat dissipation device comprises a fan, a fan controller, and a water cooling device; the fan is connected with the fan controller; the fan controller and the water cooling device are respectively connected with the data processing module.
6. The system of claim 1, wherein the communication module comprises a WiFi module, and the WiFi module is connected to the data processing module.
7. The numerical control machine tool bit fault diagnosis system of claim 1, wherein the alarm device comprises a buzzer and an LED lamp, and the buzzer and the LED lamp are respectively connected with the data processing module.
8. The numerical control machine tool bit fault diagnosis system of claim 5, wherein the water cooling device comprises an atomizing nozzle, a water pump controller, a water storage tank; the water inlet of the water pump is connected with the water storage tank through a water pipe, and the water outlet of the water pump is connected with the atomizing nozzle through a pipeline; the water pump is in communication connection with the water pump controller, and the water pump controller is connected with the data processing module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121756384.1U CN215376157U (en) | 2021-07-28 | 2021-07-28 | Fault diagnosis system for tool bit of numerical control machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121756384.1U CN215376157U (en) | 2021-07-28 | 2021-07-28 | Fault diagnosis system for tool bit of numerical control machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215376157U true CN215376157U (en) | 2021-12-31 |
Family
ID=79613115
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121756384.1U Active CN215376157U (en) | 2021-07-28 | 2021-07-28 | Fault diagnosis system for tool bit of numerical control machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215376157U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115741218A (en) * | 2023-01-05 | 2023-03-07 | 单县亚太纸品有限公司 | Machine tool fault early warning method and system based on processing portrait analysis |
-
2021
- 2021-07-28 CN CN202121756384.1U patent/CN215376157U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115741218A (en) * | 2023-01-05 | 2023-03-07 | 单县亚太纸品有限公司 | Machine tool fault early warning method and system based on processing portrait analysis |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN215376157U (en) | Fault diagnosis system for tool bit of numerical control machine tool | |
| CN201648462U (en) | Cooling and lubricating oil path for ultrasonic metal surface processing device | |
| CN111251062A (en) | Cooling device for intelligent mechanical lathe machining | |
| CN103128609B (en) | A kind of multi-shaft interlocked utility knife cuts grinding machine | |
| CN206946293U (en) | A kind of monitoring tool temperature in real time and the autoalarm of wear intensity | |
| CN203210103U (en) | Cooling device for numerically-controlled machine tool | |
| CN201807935U (en) | Constant-temperature lead screw | |
| CN211947220U (en) | Laser repair cooling and monitoring device | |
| CN213351759U (en) | Main shaft cooling device for machining of numerical control lathe | |
| CN208543163U (en) | A kind of antiwear interior tapered rolling tool | |
| CN205129514U (en) | Lathe tool heat sink | |
| CN207386596U (en) | One kind is by gas-cooled NC cutting tool | |
| CN106346314A (en) | System and device for monitoring cutting-tool abrasion | |
| CN207372822U (en) | A kind of CNC milling machine with quick cooling function | |
| CN211615049U (en) | Cooling device for engraving and milling machine | |
| CN204546807U (en) | The scribing machine of a kind of Real-Time Monitoring tool temperature and wear intensity | |
| CN203092249U (en) | Multi-angle automatic water spray cooling device of machining center | |
| CN210909221U (en) | Large-traffic washing and cooling device of digit control machine tool | |
| CN208713542U (en) | A kind of lathe coolant liquid delivery pipe | |
| CN202763095U (en) | Fixed tool apron with cooling function for outside diameter processing | |
| CN102101327A (en) | Water cooling method and device for multi-wire cutting machine | |
| CN213889596U (en) | Abrasive wheel cutting machine capable of automatically spraying water and reducing dust | |
| CN206966673U (en) | A kind of numerically controlled lathe cutter heat sink | |
| CN216138607U (en) | Milling system | |
| CN200991763Y (en) | Turning tool device for mechanical machining |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |