CN111251062A - Cooling device for intelligent mechanical lathe machining - Google Patents
Cooling device for intelligent mechanical lathe machining Download PDFInfo
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- CN111251062A CN111251062A CN202010177730.4A CN202010177730A CN111251062A CN 111251062 A CN111251062 A CN 111251062A CN 202010177730 A CN202010177730 A CN 202010177730A CN 111251062 A CN111251062 A CN 111251062A
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- 238000001816 cooling Methods 0.000 title claims abstract description 68
- 238000003754 machining Methods 0.000 title claims abstract description 44
- 230000017525 heat dissipation Effects 0.000 claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 48
- 239000002173 cutting fluid Substances 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims description 18
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 16
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 16
- 241001330002 Bambuseae Species 0.000 claims description 16
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 16
- 239000011425 bamboo Substances 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 14
- 238000001802 infusion Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 abstract description 17
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/12—Arrangements for cooling or lubricating parts of the machine
- B23Q11/126—Arrangements for cooling or lubricating parts of the machine for cooling only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
A cooling device for machining of an intelligent mechanical lathe belongs to the field of mechanical lathe equipment. The invention solves the problems that the flow rate of cutting fluid cannot be automatically adjusted according to the temperature of a machining part when the machining part is cooled by spraying the cutting fluid in the machining process of the existing intelligent machine tool, and the heat dissipation of a main shaft box of the machine tool is poor. The lathe machine is characterized in that a heat dissipation assembly is arranged in the lathe machine shell, cold air is provided for the spindle box through the heat dissipation assembly, the control unit and the first temperature sensor are used for controlling the start and stop of the heat dissipation assembly, a cooling assembly is further installed on the slide carriage box, cutting fluid is sprayed to a machining part through the cooling assembly, the cooling assembly comprises a cooling sprayer and an electric control valve arranged at the inlet end of the cooling sprayer, and the control unit, the second temperature sensor and the electric control valve are used for controlling the start and stop of the cooling assembly and the flow rate of the cutting fluid. The spraying amount of the liquid can be adjusted through the cooling sprayer and the electric control valve, so that the liquid can be effectively utilized, and the waste of the liquid is reduced.
Description
Technical Field
The invention relates to a cooling device for machining of an intelligent mechanical lathe, and belongs to the field of mechanical lathe equipment.
Background
Machine tools are machines for manufacturing machines, also called machine tools or machine tools, and are conventionally called machine tools for short, and machine tools for turning a rotating workpiece mainly by using a turning tool. The methods for machining machine parts in modern machine manufacturing are numerous: in addition to cutting, casting, forging, welding, stamping, extrusion, etc., but parts requiring high precision and fine surface roughness generally need to be finished by cutting on a machine tool, and in recent years, with the development of technology, smart machine tools have come to be developed.
In the process of machining by the intelligent machine tool, because the friction between the workpiece and the cutter is large, the temperature of a machined part is high, and when the intelligent machine tool is used for machining for a long time, if the machined part is not cooled, the cutter is damaged, and the machining effect of the workpiece is influenced; traditional cooling adopts to spray the cutting fluid and cools down, at the in-process that sprays the cutting fluid, the velocity of flow of cutting fluid can't change, thereby cause the waste of cutting fluid easily, and, the headstock is when rotating for a long time, also can produce a large amount of heats, when headstock radiating rate is lower, can cause the inside high temperature of headstock, high temperature leads to the quality of headstock internals to receive the influence, and then influence the life of headstock, therefore, it is very necessary to design an intelligent machine cooling device for lathe processing.
Disclosure of Invention
The invention aims to solve the problems that the flow rate of cutting fluid cannot be automatically adjusted according to the temperature of a machining part when the machining part is cooled by spraying the cutting fluid in the machining process of the existing intelligent machine tool, and the heat dissipation of a main spindle box of the machine tool is poor, and further provides a cooling device for machining of an intelligent mechanical lathe.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a cooling device for intelligent mechanical lathe machining comprises a machining rack, a lathe shell fixedly arranged at one end of the machining rack, a slide carriage box arranged on the machining rack in a sliding mode, and a tool rest arranged on the machining rack in a sliding mode through the slide carriage box, wherein a spindle box is arranged in the lathe shell,
a control unit is arranged on the lathe shell, a first temperature sensor is arranged on the inner wall of the spindle box, a second temperature sensor is arranged on the tool rest,
a heat dissipation assembly is arranged in the lathe shell, cold air is provided for the spindle box through the heat dissipation assembly, the start and stop of the heat dissipation assembly are controlled through the control unit and the first temperature sensor,
still install the cooling subassembly on the carriage apron case, spray the cutting fluid to the processing position through the cooling subassembly, the cooling subassembly includes cooling shower nozzle and sets up the automatically controlled valve in cooling shower nozzle entry end, controls opening of cooling subassembly and stops and the velocity of flow of cutting fluid through the control unit, second temperature sensor and automatically controlled valve.
Further, the heat dissipation assembly comprises a first ventilation plate, a first support, a motor cover, a heat dissipation motor and a plurality of spiral fan blades, the motor cover is fixedly installed inside the lathe machine shell through the first support, the heat dissipation motor is fixedly installed inside the motor cover, an output shaft of the heat dissipation motor is fixedly connected with a heat dissipation shaft, the spiral fan blades are uniformly and fixedly installed on the heat dissipation shaft, the first ventilation plate is fixedly installed at the top end of the lathe machine shell, and the inner portion and the outer portion of the lathe machine shell are communicated through the first ventilation plate.
Further, radiator unit still includes air-cooler, play tuber pipe and kuppe, the air-cooler sets firmly in the lathe casing and is located the motor casing below, the kuppe sets up the top at the air-cooler through going out tuber pipe intercommunication, the kuppe is located helical blade and keeps away from one side of headstock, and the export of kuppe sets up towards helical blade.
Furthermore, one side of the air cooler is provided with an air inlet, a second vent plate is fixedly arranged on one side, close to the air inlet, of the lathe machine shell, and the inner portion and the outer portion of the lathe machine shell are communicated through the second vent plate.
Furthermore, a plurality of heat dissipation holes are formed in one side, far away from the machining rack, of the spindle box, and a plurality of spiral fan blades are arranged on one side, far away from the machining rack, of the heat dissipation holes.
Furthermore, the cooling assembly comprises an installation bottom plate, a universal bamboo joint pipe, a telescopic hose, a second support, an infusion pump, a water drawing pipe and a liquid storage tank, the universal bamboo joint pipe is fixedly arranged on one side, close to the knife rest, of the top of the slide carriage box through the installation bottom plate, the cooling spray head is arranged at the upper end of the universal bamboo joint pipe, the infusion pump is fixedly arranged above the inner portion of the liquid storage tank through the second support, a filter element is arranged at the lower portion of the liquid storage tank, the infusion pump draws liquid below the filter element through the water drawing pipe, and the bottom end of the universal bamboo joint pipe is communicated with the infusion pump.
Furthermore, a filter net cage is arranged below the filter element, and one end of the water drawing pipe is connected with the filter net cage.
Furthermore, a liquid injection port is formed in one side of the liquid storage box, and the horizontal plane is located between the second support and the filter element.
Further, the cooling shower nozzle includes the shower nozzle body and sets up first hydrojet hole, a plurality of second hydrojet hole and a plurality of third hydrojet hole on the shower nozzle body, wherein first hydrojet hole is located the terminal surface central point of shower nozzle body, and a plurality of second hydrojet holes are the outside that the annular was arranged at first hydrojet hole, and a plurality of third hydrojet holes are the annular outside that encloses at a plurality of second hydrojet holes, and every central line contained angle that faces between two second hydrojet holes is 30, and every central line contained angle that faces between two third hydrojet holes is 20.
Further, the control unit is a single chip microcomputer, the inside of the single chip microcomputer is connected with a communication module, a first temperature detection module and a second temperature detection module, the single chip microcomputer is electrically connected with the communication module, the communication module is respectively electrically connected with the first temperature detection module and the second temperature detection module, the first temperature detection module is electrically connected with the input end of the first temperature sensor, the heat dissipation motor and the air cooler are electrically connected with the output end of the first temperature sensor, the second temperature detection module is electrically connected with the input end of the second temperature sensor, and the electric control valve is electrically connected with the output end of the second temperature sensor.
Compared with the prior art, the invention has the following effects:
the method is simple to operate and has multiple functions; when the temperature monitoring device is used, the temperature can be monitored through the temperature sensor, the monitoring effect is good, and the use convenience is greatly improved; cutting fluid or cooling liquid can be effectively sprayed to the processing part through the cooling assembly, so that the processing part can be cooled, the cooling effect is good, the liquid spraying amount can be adjusted through the cooling sprayer and the electric control valve, the liquid can be effectively utilized, and the waste of the liquid is reduced;
also can dispel the heat to the headstock spare through radiator unit, through accelerating the cold and hot exchange between cold wind and the hot-air, not only can reduce the temperature of headstock, be favorable to improving the life of headstock, moreover, have quick heat dissipation cooling's advantage, improved heat dissipation cooling's speed.
Drawings
FIG. 1 is a schematic perspective view of the present application;
FIG. 2 is a left side view of the heat dissipation assembly;
FIG. 3 is a schematic view of the connection of an air cooler;
FIG. 4 is a schematic perspective view of the cooling assembly;
FIG. 5 is a schematic structural view of the cooling showerhead;
fig. 6 is a work flow chart of the single chip microcomputer.
Detailed Description
The first embodiment is as follows: the present embodiment is described with reference to fig. 1 to 6, and a cooling device for smart machine lathe machining includes a machining frame 6, a lathe housing 1 fixedly disposed at one end of the machining frame 6, a slide carriage box 7 slidably disposed on the machining frame 6, and a tool rest 8 slidably disposed on the machining frame 6 through the slide carriage box 7, wherein a spindle box 3 is disposed in the lathe housing 1,
a control unit is arranged on the lathe shell 1, a first temperature sensor 5 is arranged on the inner wall of the main spindle box 3, a second temperature sensor 10 is arranged on the tool rest 8,
a heat dissipation component 4 is arranged in the lathe shell 1, cold air is provided for the spindle box 3 through the heat dissipation component 4, the start and stop of the heat dissipation component 4 are controlled through a control unit and a first temperature sensor 5,
still install cooling module 9 on carriage apron case 7, spray the cutting fluid to the processing position through cooling module 9, cooling module 9 includes cooling shower nozzle 95 and sets up the automatically controlled valve 94 at cooling shower nozzle 95 entry end, controls opening of cooling module 9 through the velocity of flow that stops and the cutting fluid through the control unit, second temperature sensor 10 and automatically controlled valve 94.
The first temperature sensor 5 is electrically connected with the heat dissipation assembly 4, and the second temperature sensor 10 is electrically connected with the cooling assembly 9.
The method is simple to operate and has multiple functions; when in use, the cooling component 9 can effectively cool the processing part, and the cooling effect is good; meanwhile, 3 parts of the spindle box can be radiated through the radiating component 4, so that the temperature of the spindle box 3 can be reduced, and the service life of the spindle box 3 is prolonged.
The temperature of the spindle head 3 and the temperature of the machining portion can be controlled by the temperature sensor and the control unit. For example, the flow rate of the cutting fluid sprayed by the cooling assembly 9 is adjusted according to the temperature fed back by the second temperature sensor 10. The amount of liquid sprayed can be adjusted by the cooling spray head 95 and the electric control valve 94, so that the liquid can be effectively utilized, and the waste of the liquid is reduced.
The heat dissipation assembly 4 comprises a first ventilation plate 46, a first support 41, a motor cover 42, a heat dissipation motor 43 and a plurality of spiral fan blades 45, the motor cover 42 is fixedly mounted inside the lathe machine case 1 through the first support 41, the heat dissipation motor 43 is fixedly mounted inside the motor cover 42, an output shaft of the heat dissipation motor 43 is fixedly connected with a heat dissipation shaft 44, the spiral fan blades 45 are uniformly and fixedly mounted on the heat dissipation shaft 44, the first ventilation plate 46 is fixedly mounted at the top end of the lathe machine case 1, and the inner portion and the outer portion of the lathe machine case 1 are communicated through the first ventilation plate 46. By such design, the heat dissipation motor 43 is fixedly installed in the motor cover 42 through screws, and the number of the spiral fan blades 45 is preferably three, and the spiral fan blades are respectively fixedly installed on the heat dissipation shaft 44 through screws. The first support 41 and the motor cover 42 support the heat dissipation motor 43, and the heat dissipation motor 43 drives the spiral fan blades 45 to rotate to generate wind, so that the spindle box 3 is cooled. The center of the top end of the lathe shell 1 is provided with a first heat dissipation groove, and the first ventilation plate 46 is installed in the first heat dissipation groove through screws. Through setting up first ventilating plate 46, be convenient for lathe casing 1 and the external air circulation.
Radiating component 4 still includes air-cooler 47, tuber pipe 48 and kuppe 49, air-cooler 47 sets firmly in lathe casing 1 and is located motor casing 42 below, kuppe 49 sets up the top at air-cooler 47 through the intercommunication of tuber pipe 48, kuppe 49 is located helical blade and keeps away from one side of headstock 3, and the export of kuppe 49 sets up towards helical fan blade 45. So design, air-cooler 47 passes through the mounting screw in the inside bottom of lathe casing 1, provides cold wind for headstock 3 through air-cooler 47, and helical fan blade 45 rotates at a high speed can accelerate the circulation speed of cold wind and the inside hot-air of headstock 3 to can make the inside rapid cooling of headstock 3.
An air inlet 410 is formed in one side of the air cooler 47, a second vent plate 411 is fixedly mounted on one side, close to the air inlet 410, of the lathe machine shell 1, and the inside and the outside of the lathe machine shell 1 are communicated through the second vent plate 411. A second heat dissipation groove is formed in one side, close to the air inlet 410, of the lathe housing 1, and the second vent plate 411 is fixedly installed in the second heat dissipation groove through screws. Through setting up second ventilating plate 411, lathe casing 1 of being convenient for carries out the circulation of air with the external world.
A plurality of heat dissipation holes are formed in one side, far away from the machining rack 6, of the spindle box 3, and a plurality of spiral fan blades 45 are arranged on one side, far away from the machining rack 6, of the heat dissipation holes. So design, through a plurality of louvres, do benefit to headstock 3's heat dissipation.
The cooling assembly 9 comprises a mounting base plate 91, a universal bamboo joint pipe 93, a telescopic hose 98, a second support 910, an infusion pump 99, a water drawing pipe 911 and a liquid storage tank 96, wherein the universal bamboo joint pipe 93 is fixedly mounted on one side, close to the knife rest 8, of the top of the carriage box 7 through the mounting base plate 91, the cooling spray head 95 is mounted at the upper end of the universal bamboo joint pipe 93, the infusion pump 99 is fixedly mounted above the inside of the liquid storage tank 96 through the second support 910, a filter element 912 is mounted at the lower part in the liquid storage tank 96, the infusion pump 99 draws liquid below the filter element 912 through the water drawing pipe 911, and the bottom end of the universal bamboo joint pipe 93 is communicated with the infusion pump 99. By such design, the universal bamboo joint pipe 93 is fixed through the mounting base plate 91. The bottom of the universal bamboo joint pipe 93 is provided with a fixed end 92 and is fixed on the mounting base plate through the fixed end 92.
A filter net cage 913 is arranged below the filter element 912, and one end of the water drawing pipe 911 is connected with the filter net cage 913. By such a design, the filter net cage 913 can have a secondary filtering effect, and impurities deposited at the bottom of the liquid storage tank 96 are prevented from being sucked by the water drawing pipe 911.
One side of the liquid storage tank 96 is provided with a liquid injection port 97, and the liquid injection port 97 is positioned between the second bracket 910 and the filter element 912. So designed, be convenient for pour into the inside of liquid reserve tank 96 with the cutting fluid.
The cooling nozzle 95 includes a nozzle body 951 and a first liquid spraying hole 954, a plurality of second liquid spraying holes 952 and a plurality of third liquid spraying holes 953 formed in the nozzle body 951, wherein the first liquid spraying hole 954 is located at the center of the end face of the nozzle body 951, the second liquid spraying holes 952 are annularly arranged outside the first liquid spraying hole 954, the third liquid spraying holes 953 are annularly arranged outside the second liquid spraying holes 952, a center line included angle between every two adjacent second liquid spraying holes 952 is 30 °, and a center line included angle between every two adjacent third liquid spraying holes 953 is 20 °. So design, can have good cutting fluid and spill the effect, it is wide to spray the scope, and it is better to spray density, reduces extravagantly.
The control unit is singlechip 2, the internal connection of singlechip 2 has communication module, first temperature detection module and second temperature detection module, singlechip 2 and communication module electric connection, communication module respectively with first temperature detection module and second temperature detection module electric connection, first temperature detection module and first temperature sensor 5's input electric connection, and heat dissipation motor 43 and air-cooler 47 all with first temperature sensor 5's output electric connection, second temperature detection module and second temperature sensor 10's input electric connection, automatically controlled valve 94 and second temperature sensor 10's output electric connection. By the design, the single chip microcomputer 2 is arranged on one side of the front operation station of the lathe shell 1. The model of the singlechip 2 is STC12C5A60S2 singlechip 2. Can be convenient for artificial intelligence operation, improve the convenience of using.
The working principle is as follows:
the method comprises the following steps: firstly, during the machining process, the temperature of the machining position on the side of the tool rest 8 can be monitored through the second temperature sensor 10, and the temperature of the spindle box 3 in the lathe shell 1 can be monitored through the first temperature sensor 5;
step two: when the temperature of the processing position on one side of the cutter rest 8 is monitored to be too high by the second temperature sensor 10, the temperature can be reduced by the temperature reduction assembly 9, the liquid storage tank 96 is installed on one side of the inside of the processing rack 6, the sealing end cover is opened, the cutting fluid is injected into the liquid storage tank 96 through the liquid injection port 97 and can be filtered through the filter element 912, the liquid infusion pump 99 on the top of the second support 910 works, the cutting fluid can be pumped into the telescopic hose 98 through the water drawing pipe 911 and the filter net cage 913, the mounting base plate 91 is installed on one side of the slide carriage 7, the mounting base plate 91 can convey the cutting fluid to the inside of the universal bamboo joint pipe 93 through the fixed end 92, the angle of the universal bamboo joint pipe 93 is manually adjusted, the electric control valve 94 is opened, the cutting fluid can be sprayed out through the temperature reduction spray nozzle 95, and the cutting fluid in the spray nozzle body 951 can, The second liquid spraying hole 952 and the third liquid spraying hole 953 can spray cutting liquid to different positions, the temperature is monitored through the second temperature sensor 10, the second temperature sensor 10 transmits signals to the first temperature monitoring module, the first temperature monitoring module transmits the signals to the single chip microcomputer 2 through the communication module, and the electric control valve 94 can be controlled through the single chip microcomputer 2, so that the spraying amount of the cooling spray head 95 is adjusted;
step three: when the temperature of the spindle box 3 is monitored to be overhigh by the first temperature sensor 5, heat dissipation and cooling are carried out through the heat dissipation assembly 4, the first temperature sensor 5 transmits a signal to the first temperature monitoring module, the first temperature monitoring module transmits the signal to the single chip microcomputer 2 through the communication module, the single chip microcomputer 2 can control the heat dissipation motor 43 and the air cooler 47, so that the air cooler 47 and the heat dissipation motor 43 inside the motor cover 42 work, the first support 41 can provide a supporting effect for the motor cover 42, the heat dissipation shaft 44 is driven by the heat dissipation motor 43 to rotate at a high speed, the heat dissipation shaft 44 can drive the spiral fan blades 45 to rotate, outside air is sucked into the air cooler 47 through the air inlet 410 through the second ventilating plate 411, the prepared cold air is conveyed to the flow guide cover 49 through the air outlet pipe 48 and is sprayed out through the flow guide cover 49, and the circulation speed of the cold air and the hot air inside the spindle box 3 can be accelerated by the high-speed rotation, thereby can make the inside rapid cooling of headstock 3, first ventilating board 46 can be convenient for the air escape.
Claims (10)
1. The utility model provides an intelligence is heat sink for mechanical lathe processing, it sets firmly lathe casing (1) at processing frame (6) one end, slides carriage box (7) of setting on processing frame (6) and slide through carriage box (7) and set up knife rest (8) on processing frame (6) including processing frame (6), slide, headstock (3), its characterized in that have been arranged in lathe casing (1):
a control unit is arranged on the lathe shell (1), a first temperature sensor (5) is arranged on the inner wall of the spindle box (3), a second temperature sensor (10) is arranged on the tool rest (8),
a heat dissipation component (4) is arranged in the lathe shell (1), cold air is provided for the spindle box (3) through the heat dissipation component (4), the start and stop of the heat dissipation component (4) are controlled through a control unit and a first temperature sensor (5),
still install cooling assembly (9) on carriage apron case (7), spray the cutting fluid to the processing position through cooling assembly (9), cooling assembly (9) are including cooling shower nozzle (95) and setting up electric control valve (94) at cooling shower nozzle (95) entry end, control opening of cooling assembly (9) and the velocity of flow of cutting fluid through the flow rate that stops of control unit, second temperature sensor (10) and electric control valve (94).
2. The cooling device for smart machine tool machining according to claim 1, wherein: the heat dissipation assembly (4) comprises a first ventilation plate (46), a first support (41), a motor cover (42), a heat dissipation motor (43) and a plurality of spiral fan blades (45), the motor cover (42) is fixedly mounted inside the lathe machine shell (1) through the first support (41), the heat dissipation motor (43) is fixedly mounted inside the motor cover (42), an output shaft of the heat dissipation motor (43) is fixedly connected with a heat dissipation shaft (44), the spiral fan blades (45) are uniformly distributed and fixedly mounted on the heat dissipation shaft (44), the first ventilation plate (46) is fixedly mounted at the top end of the lathe machine shell (1), and the inner portion and the outer portion of the lathe machine shell (1) are communicated through the first ventilation plate (46).
3. The cooling device for smart machine tool machining according to claim 2, wherein: radiator unit (4) still include air-cooler (47), air-out pipe (48) and kuppe (49), air-cooler (47) set firmly in lathe casing (1) and are located motor cover (42) below, kuppe (49) set up the top at air-cooler (47) through air-out pipe (48) intercommunication, kuppe (49) are located one side that main shaft box (3) were kept away from to helical blade, and the export of kuppe (49) sets up towards helical fan blade (45).
4. The cooling device for smart machine tool machining according to claim 3, wherein: an air inlet (410) is formed in one side of the air cooler (47), a second ventilating plate (411) is fixedly mounted on one side, close to the air inlet (410), of the lathe shell (1), and the inner portion and the outer portion of the lathe shell (1) are communicated through the second ventilating plate (411).
5. The cooling device for smart machine tool machining according to claim 4, wherein: a plurality of heat dissipation holes are formed in one side, far away from the machining rack (6), of the spindle box (3), and a plurality of spiral fan blades (45) are arranged on one side, far away from the machining rack (6), of the heat dissipation holes.
6. The cooling device for smart machine tool machining according to claim 1, 2, 3, 4, or 5, wherein: the cooling assembly (9) comprises an installation bottom plate (91), a universal bamboo joint pipe (93), a telescopic hose (98), a second support (910), an infusion pump (99), a water drawing pipe (911) and a liquid storage tank (96), wherein the universal bamboo joint pipe (93) is fixedly arranged on one side, close to the knife rest (8), of the top of the slide carriage box (7) through the installation bottom plate (91), a cooling spray head (95) is arranged at the upper end of the universal bamboo joint pipe (93), the infusion pump (99) is fixedly arranged above the inner portion of the liquid storage tank (96) through the second support (910), a filter element (912) is arranged at the lower portion of the inner portion of the liquid storage tank (96), the infusion pump (99) draws liquid below the filter element (912) through the water drawing pipe (911), and the bottom end of the universal bamboo joint pipe (93) is communicated with the infusion pump (99) through.
7. The cooling device for smart machine tool machining according to claim 6, wherein: a filter net cage (913) is arranged below the filter element (912), and one end of the water drawing pipe (911) is connected with the filter net cage (913).
8. The cooling device for smart machine tool machining according to claim 7, wherein: a liquid injection port (97) is formed in one side of the liquid storage box (96), and the horizontal plane of the liquid injection port (97) is located between the second support (910) and the filter element (912).
9. The cooling device for smart machine tool machining according to claim 7 or 8, wherein: cooling shower nozzle (95) include shower nozzle body (951) and set up first hydrojet hole (954), a plurality of second hydrojet hole (952) and a plurality of third hydrojet hole (953) on shower nozzle body (951), wherein first hydrojet hole (954) are located the terminal surface central point of shower nozzle body (951), and a plurality of second hydrojet holes (952) are the outside of annular arrangement in first hydrojet hole (954), and a plurality of third hydrojet hole (953) are the annular outside of enclosing at a plurality of second hydrojet holes (952), and every central line contained angle that faces between two second hydrojet holes (952) is 30 mutually, and every central line contained angle that faces between two third hydrojet holes (953) mutually is 20.
10. The cooling device for smart machine tool machining according to claim 3, 4 or 5, wherein: the control unit is singlechip (2), the internal connection of singlechip (2) has communication module, first temperature detection module and second temperature detection module, singlechip (2) and communication module electric connection, communication module respectively with first temperature detection module and second temperature detection module electric connection, the input electric connection of first temperature detection module and first temperature sensor (5), and heat dissipation motor (43) and air-cooler (47) all with the output electric connection of first temperature sensor (5), the input electric connection of second temperature detection module and second temperature sensor (10), automatically controlled valve (94) and the output electric connection of second temperature sensor (10).
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| CN202010177730.4A CN111251062B (en) | 2020-03-13 | 2020-03-13 | Cooling device for intelligent mechanical lathe machining |
| PCT/CN2020/082531 WO2021179364A1 (en) | 2020-03-13 | 2020-03-31 | Cooling device for intelligent mechanical lathe machining |
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| CN202010177730.4A CN111251062B (en) | 2020-03-13 | 2020-03-13 | Cooling device for intelligent mechanical lathe machining |
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| WO2021179364A1 (en) | 2021-09-16 |
| CN111251062B (en) | 2021-08-20 |
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