CN215299322U

CN215299322U - Square battery processor with high universality

Info

Publication number: CN215299322U
Application number: CN202121508742.7U
Authority: CN
Inventors: 陈豫川; 刘朝贤; 聂龙如; 蒋博; 郑柳; 游国富
Original assignee: Huizhou Desay Battery Co Ltd
Current assignee: Huizhou Desay Battery Co Ltd
Priority date: 2021-07-02
Filing date: 2021-07-02
Publication date: 2021-12-24
Anticipated expiration: 2031-07-02

Abstract

The utility model discloses a high-versatility square battery processor, which comprises a frame, wherein the frame is provided with a lifting and carrying assembly and a battery transportation assembly, and the battery transportation assembly is arranged at the side edge of the lifting and carrying assembly; the lifting and carrying assembly is provided with a plurality of battery clamps for fixing the battery, a moving channel is arranged in the middle of each battery clamp, and the lifting and carrying assembly can move the battery to the battery transportation assembly; the lifting and carrying assembly comprises a moving module arranged on the rack, an air cylinder arranged on the moving module, and two guide plates arranged above the moving module, wherein the battery clamp is arranged on the guide plates, guide grooves corresponding to the positions of the moving channels are formed between the guide plates, the air cylinder is connected with suction nozzles, and the suction nozzles can pass through the guide grooves and the moving channels. The utility model discloses can remove the battery to the battery anchor clamps of different positions on, battery anchor clamps need not remove, and overall structure occupation space is little, and the cost is reduced has improved production efficiency.

Description

Square battery processor with high universality

Technical Field

The utility model relates to an automation field, specific theory especially relates to a square battery processor of high versatility.

Background

With the increasing development of new energy technology and the emphasis of the country on environmental protection, the battery demand of industries such as electrical appliances, electronic equipment, robots and the like is increasing. The battery processing is generally completed by automatic equipment, the battery is transported by a belt and is transported to each processing equipment, but a positioning mechanism needs to be arranged on the side edge of each processing equipment to position a clamp for placing the battery, or a manipulator is arranged on the side edge of each processing equipment to move the battery clamp to each processing equipment, so that the number of involved mechanisms is large, and the improvement of the production efficiency and the reduction of the cost are not facilitated; in addition, in some processing processes, the batteries need to be assembled to form a battery pack, the batteries need to be taken out of the fixture and are generally taken out by a manipulator, and the empty fixture needs to be recycled and put back to the production line or reflowed through an annular production line, so that the whole production line is long and occupies a large volume.

SUMMERY OF THE UTILITY MODEL

Relate to the mechanism in large quantity in order to solve current battery processing, have the problem that inefficiency, whole occupation are bulky, the utility model provides a square battery processor of high versatility.

A high-universality square battery processor comprises a rack, wherein a lifting and carrying assembly and a battery transportation assembly are arranged on the rack, and the battery transportation assembly is arranged on the side edge of the lifting and carrying assembly;

the battery lifting and carrying assembly is provided with a plurality of battery clamps for fixing batteries, a moving channel is arranged in the middle of each battery clamp, and the battery lifting and carrying assembly can move the batteries to the battery transportation assembly;

lift transport subassembly is including setting up removal module in the frame, setting up the cylinder on removing the module to and set up two deflectors in removal module top, battery anchor clamps set up on the deflector, have between the deflector with the corresponding guide way in removal passageway position, the cylinder is connected with the suction nozzle, the suction nozzle can pass through guide way and removal passageway.

Optionally, an OCV testing machine, a laser cleaning machine and a turnover mechanism are arranged on the side of the lifting and carrying assembly, the OCV testing machine is used for detecting OCV of the battery, the laser cleaning machine is used for cleaning a pole on the battery, the turnover mechanism is used for turning over the battery, and the turnover mechanism, the laser cleaning machine and the OCV testing machine are sequentially arranged from near to far away from the battery transportation assembly.

Optionally, the battery transportation assembly comprises a transportation support arranged on the frame, two transportation belts and a stepping motor for driving the transportation belts to move are arranged on the transportation support, a spacing groove is formed between the transportation belts, and the position of the spacing groove corresponds to the position of the guide groove.

Optionally, the side edges at the two ends of the conveying belt are provided with in-place inductors.

Optionally, the battery clamp includes a left clamp and a right clamp respectively installed on the two guide plates, the moving channel is arranged between the left clamp and the right clamp, the battery clamp includes a bottom plate and four positioning angle guards detachably installed on the bottom plate, and the positioning angle guards are used for limiting the positions of the four corners on the battery.

Optionally, the positioning angle bead is L-shaped, and an included angle of the positioning angle bead is provided with an inward concave arc-shaped surface.

Optionally, a guide slide rail is arranged on the rack, a moving plate is connected to the moving module, the moving plate is slidably mounted on the guide slide rail, and the cylinder is mounted on the moving plate.

Optionally, the turnover mechanism comprises a lifting module arranged on the rack, a rotary cylinder is arranged on the lifting module, a clamping jaw cylinder is arranged on the rotary cylinder, and a clamping jaw is connected to the clamping jaw cylinder.

Optionally, an inductor is arranged on the side of the laser cleaning machine.

Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model provides a square battery processor with high versatility, which can automatically transport the battery, the lifting and carrying component can move the battery to the battery clamps at different positions, the battery clamps do not need to be moved, the time for recovering the battery clamps can be saved, the occupied space of the whole structure is small, the positioning mechanism for the battery clamps does not need to be additionally arranged, the cost can be reduced, the production efficiency can be improved, and the universality is high; the battery can be taken out from the battery clamp and moved to the battery transportation assembly by the lifting and carrying assembly, and the battery can be taken out simultaneously in the battery transportation process, so that the subsequent process can be conveniently carried out.

Drawings

Fig. 1 is a perspective view illustrating an overall structure of a high-versatility prismatic battery handler according to an embodiment of the present application;

fig. 2 is a schematic cross-sectional view of the overall structure of a high-versatility prismatic battery handler according to an embodiment of the present application;

FIG. 3 is a first schematic perspective view of a lift and carry assembly according to an embodiment of the present disclosure;

fig. 4 is a schematic perspective view illustrating a second embodiment of a lift and carry assembly according to the present disclosure;

fig. 5 is a schematic perspective view of a battery transportation assembly provided in an embodiment of the present application;

fig. 6 is a schematic perspective view of a battery clamp according to an embodiment of the present disclosure;

fig. 7 is a schematic perspective view of a turnover mechanism provided in an embodiment of the present application.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

Referring to the attached drawings 1-7, the high-universality square battery processor comprises a rack 10, wherein a lifting and carrying assembly 1 and a battery transportation assembly 2 are arranged on the rack 10, and the battery transportation assembly 2 is arranged on the side edge of the lifting and carrying assembly 1; be equipped with a plurality of battery anchor clamps 3 that are used for fixed battery on lifting transport subassembly 1, the centre of battery anchor clamps 3 is equipped with removal passageway 31, lifts transport subassembly 1 and can remove battery 4 to the battery transportation subassembly on.

Lifting and carrying assembly 1 is including setting up removal module 11 on frame 10, setting up cylinder 12 on removal module 11 to and set up two deflector 13 in removal module 11 top, and battery anchor clamps 3 sets up on deflector 13, have between deflector 13 with the corresponding guide way 14 in removal passageway 31 position, cylinder 12 is connected with suction nozzle 15, suction nozzle 15 can pass through guide way 14 and removal passageway 31.

Specifically, cylinder 12 drive suction nozzle 15 is held and jack-up battery 4, battery 4 leaves battery anchor clamps 3, it removes to remove module 11 drive cylinder 12 and removes along the length direction of deflector 13, suction nozzle 15 removes the battery to next station through removal channel 31 and guide way 14, can set up a plurality of conventional processing equipment in deflector 13 side, battery anchor clamps 3 are placed in different positions, move battery 4 to different battery anchor clamps 3 through lifting transport subassembly 1, remove the back on the next battery anchor clamps, cylinder 12 resets, place battery 4 on the next battery anchor clamps 3, the processing equipment of side is processed. The utility model discloses a lift transport subassembly 1 can realize the removal of battery 4, need not remove battery anchor clamps 3, and overall structure is compact, need not increase extra positioning mechanism, the cost is reduced. The moving module 11 is an existing conventional module, such as a motor and lead screw structure.

In some embodiments, the rack 10 is provided with a guide rail 16, the moving module 11 is connected with a moving plate 17, the moving plate 17 is slidably mounted on the guide rail 16, and the cylinder 12 is mounted on the moving plate 17. The moving module 11 drives the moving plate 17 to move along the guide rail 16, the arrangement direction of the guide rail 16 is consistent with that of the guide groove 14, and the air cylinder 12 moves along the length direction of the guide groove 14.

Referring specifically to fig. 6, the battery holder 3 includes a left holder 32 and a right holder 33 respectively mounted on the two guide plates 13, the moving path 31 is disposed between the left holder 32 and the right holder 33, the battery holder 3 includes a bottom plate 34 and four positioning angle guards 35 detachably mounted on the bottom plate 34, and the positioning angle guards 35 are used for defining positions of four corners on the battery. The positioning angle bead 35 is L-shaped, the included angle of the positioning angle bead 35 is provided with an inwards concave arc-shaped surface, and the arc-shaped surface can avoid abrasion to four corners of the battery. The left and

right clamps

32, 33 each have a base plate 34 and two positioning beads 35.

In some embodiments, the side of the lifting and carrying assembly 1 is provided with an OCV testing machine 5, a laser cleaning machine 6 and a turnover mechanism 7, the OCV testing machine 5 is used for detecting OCV of the battery, the laser cleaning machine 6 is used for cleaning a pole on the battery 4, the turnover mechanism 7 is used for turning over the battery 4, and the turnover mechanism 7, the laser cleaning machine 6 and the OCV testing machine 5 are arranged in sequence from near to far from the battery transportation assembly 2. The OCV tester 5 and the laser washer 6 are conventional OCV testers and laser washers. In this embodiment, four battery clamps 3 are provided on the guide plate 13, and are respectively disposed at the side edges of the 0CV testing machine 5, the laser cleaning machine 6 and the turnover mechanism 7, and at the loading position at the end of the guide plate 13 far away from the turnover mechanism 7. The battery 4 is sequentially moved from the loading position to the battery clamp 3 on the OCV tester 5, the laser washer 6, and the turnover mechanism 7 side by the lifting and carrying assembly 1, and is processed.

Referring to fig. 7 in particular, the turnover mechanism 7 includes a lifting module 71 mounted on the frame 10, a rotary cylinder 72 is mounted on the lifting module 71, a clamping jaw cylinder 73 is mounted on the rotary cylinder 72, and a clamping jaw 74 is connected to the clamping jaw cylinder 73. Specifically, after the clamping jaw cylinder 73 drives the clamping jaw 74 to clamp the battery, the lifting module 71 drives the clamping jaw cylinder 73 and the rotating cylinder 72 to move up and down, and the rotating cylinder 72 rotates to drive the battery 4 to turn over for 180 degrees, and then the battery 4 is placed back on the battery clamp 3 below.

In some embodiments, the side of the laser cleaning machine 6 is provided with a sensor 8, and the sensor 8 is used for sensing whether the battery is positioned on the battery clamp 3 at the side of the laser cleaning machine 6, so that the laser cleaning machine 6 is prevented from working without the battery 4.

Referring specifically to fig. 5, the battery transportation assembly 2 includes a transportation bracket 21 mounted on the frame 10, two transportation belts 22 mounted on the transportation bracket 21, and a stepping motor driving the transportation belts 22 to move, wherein a spacing slot 23 is provided between the transportation belts 22, and the position of the spacing slot 23 corresponds to the position of the guide slot 14. In some embodiments, the conveyor belt 22 is provided with an in-position sensor 24 at each end of the side edge.

The battery transportation assembly 2 is matched with the lifting and carrying assembly 1, the air cylinder 12 drives the suction nozzle 15 to jack up the battery 4, and the battery 4 close to the battery transportation assembly 2 leaves the battery clamp 3 and moves onto the battery transportation assembly 2. The sensor 24 that targets in place is used for responding to whether the battery targets in place, and the manual work is in the same place a plurality of batteries through two-sided adhesive tape pasting, because of last battery need not paste the adhesive tape during the equipment, step motor cooperatees with the sensor 24 that targets in place, separates the distance of a battery with last battery and its preceding battery to remind operating personnel that last battery does not need the adhesive tape.

The utility model provides a square battery processor with high versatility, which can automatically transport the battery, the lifting and carrying component can move the battery to the battery clamps at different positions, the battery clamps do not need to be moved, the time for recovering the battery clamps can be saved, the occupied space of the whole structure is small, the positioning mechanism for the battery clamps does not need to be additionally arranged, the cost can be reduced, the production efficiency can be improved, and the universality is high; the battery can be taken out from the battery clamp and moved to the battery transportation assembly by the lifting and carrying assembly, and the battery can be taken out simultaneously in the battery transportation process, so that the subsequent process can be conveniently carried out.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "provided," and the like are to be construed broadly, e.g., as meaning fixedly attached, detachably attached, or integrally attached; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.

Claims

1. A high-versatility prismatic battery processor comprising a frame (10), characterized in that: the frame (10) is provided with a lifting and carrying assembly (1) and a battery transportation assembly (2), and the battery transportation assembly (2) is arranged on the side edge of the lifting and carrying assembly (1);

the lifting and carrying assembly (1) is provided with a plurality of battery clamps (3) used for fixing batteries (4), a moving channel (31) is arranged in the middle of each battery clamp (3), and the lifting and carrying assembly (1) can move the batteries (4) to the battery transportation assembly (2);

lift transport subassembly (1) including setting up removal module (11) on frame (10), cylinder (12) of setting on removal module (11) to and set up two deflector (13) in removal module (11) top, battery anchor clamps (3) set up on deflector (13), have between deflector (13) and move the corresponding guide way (14) in passageway (31) position, cylinder (12) are connected with suction nozzle (15), suction nozzle (15) can pass through guide way (14) and move passageway (31).

2. A high-versatility prismatic battery handler as recited in claim 1, wherein: the side of lifting and carrying component (1) is provided with OCV testing machine (5), laser cleaning machine (6) and turnover mechanism (7), OCV testing machine (5) is used for detecting OCV of the battery, laser cleaning machine (6) is used for cleaning the pole on battery (4), turnover mechanism (7) is used for turning over battery (4), and turnover mechanism (7), laser cleaning machine (6) and OCV testing machine (5) are arranged from near to far away from battery transportation component (2).

3. A high-versatility prismatic battery handler as recited in claim 1, wherein: battery transportation subassembly (2) is including installing transportation support (21) in frame (10), install two conveyer belt (22) on transportation support (21), and the drive the step motor that conveyer belt (22) removed, be equipped with between conveyer belt (22) and separate groove (23), the position of separate groove (23) is corresponding with the position of guide way (14).

4. A high-versatility prismatic battery handler as recited in claim 3, wherein: the side edges of the two ends of the conveying belt (22) are provided with in-place inductors (24).

5. A high-versatility prismatic battery handler as recited in claim 1, wherein: battery anchor clamps (3) are including installing left anchor clamps (32) and right anchor clamps (33) on two deflector (13) respectively, removal passageway (31) set up between left anchor clamps (32) and right anchor clamps (33), battery anchor clamps (3) are including bottom plate (34) and demountable installation four location angle bead (35) on bottom plate (34), location angle bead (35) are used for injecing the position at four angles on the battery.

6. A high-versatility prismatic battery handler as recited in claim 5, wherein: the positioning angle bead (35) is L-shaped, and the included angle of the positioning angle bead (35) is provided with an inwards concave arc-shaped surface.

7. A high-versatility prismatic battery handler as recited in claim 1, wherein: the automatic feeding device is characterized in that a guide sliding rail (16) is arranged on the rack (10), a moving plate (17) is connected to the moving module (11), the moving plate (17) is slidably mounted on the guide sliding rail (16), and the cylinder (12) is mounted on the moving plate (17).

8. A high-versatility prismatic battery handler as recited in claim 2, wherein: tilting mechanism (7) is including installing lift module (71) in frame (10), install revolving cylinder (72) on lift module (71), install clamping jaw cylinder (73) on revolving cylinder (72), be connected with clamping jaw (74) on clamping jaw cylinder (73).

9. A high-versatility prismatic battery handler as recited in claim 2, wherein: and an inductor (8) is arranged on the side edge of the laser cleaning machine (6).