CN215235976U - Intelligent dry powder mortar stacking system - Google Patents
Intelligent dry powder mortar stacking system Download PDFInfo
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- CN215235976U CN215235976U CN202121465604.5U CN202121465604U CN215235976U CN 215235976 U CN215235976 U CN 215235976U CN 202121465604 U CN202121465604 U CN 202121465604U CN 215235976 U CN215235976 U CN 215235976U
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Abstract
The utility model discloses an intelligent dry powder mortar pile up neatly system, include: the first conveying module is used for conveying a valve bag of dry powder mortar; the dust removal module is arranged on the first conveying module; the second conveying module comprises a plurality of conveyor belts which are connected end to end, a gap is formed between every two adjacent conveyor belts, and the second conveying module is used for conveying the valve bags from the first conveying module; the detection module comprises a collection box and a weight sensor, and the gap is positioned right above the opening of the collection box; a mechanical arm; and the controller is used for judging the leakage state of the valve bag according to a preset weight value and the detection value of the weight sensor and controlling the mechanical arm to convey the valve bag to an area corresponding to the leakage state. According to the scheme provided by the embodiment of the application, the leakage detection of the valve bag does not influence the transportation process of the valve bag, an independent leakage detection process is not needed, and the working efficiency can be improved.
Description
Technical Field
The utility model relates to a pile up neatly system technical field, in particular to intelligent dry powder mortar pile up neatly system.
Background
The dry-mixed mortar is prepared by mixing dry-screened aggregate, inorganic cementing material, additive and other materials according to a certain proportion. The valve bag is used for storing dry powder mortar, the valve bag is easy to damage in the transportation process, at present, in the transportation process of a stacking system, the leakage condition of the valve bag can be detected only through an independent leakage detection process, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve one of the technical problem that exists among the prior art at least, provide an intelligent dry powder mortar pile up neatly system, can improve work efficiency.
The utility model provides a solution of its technical problem is:
an intelligent dry powder mortar stacking system, comprising: the first conveying module is used for conveying a valve bag of dry powder mortar; the dust removal module is arranged on the first conveying module and is used for removing dust for the valve bag; the second conveying module comprises a plurality of conveyor belts which are connected end to end, a gap is formed between every two adjacent conveyor belts, and the second conveying module is used for conveying the valve bags from the first conveying module; the detection module comprises a collection box and a weight sensor, the gap is positioned right above the opening of the collection box, and the weight sensor is used for detecting the weight of the collection box; the mechanical arm is used for grabbing the valve bag on the second conveying module; the controller is used for judging the leakage state of the valve bag according to a preset weight value and a detection value of the weight sensor and controlling the mechanical arm to convey the valve bag to an area corresponding to the leakage state.
According to some embodiments of the utility model, the dust removal module includes box and negative pressure machine, the negative pressure machine is used for detaching dust in the box, the second is carried the module and is used for carrying the valve port bag passes through the box.
According to some embodiments of the utility model, the box is provided with import and export, import and exit all are provided with the dustproof curtain.
According to some embodiments of the utility model, the dust removal module still includes the air-blower, the air outlet of air-blower with the bottom intercommunication of box, the suction opening of negative pressure machine with the top intercommunication of box.
According to some embodiments of the utility model, still include position sensor, position sensor sets up on the second transport module, position sensor with the controller electricity is connected, position sensor is used for detecting the position of valve bag.
According to some embodiments of the invention, the position sensor is a photoelectric proximity sensor.
According to some embodiments of the utility model, still include a plurality of direction modules, direction module includes first direction piece and second direction piece, first direction piece sets up one side of module is carried to the second, the second direction piece sets up the opposite side of module is carried to the second.
According to some embodiments of the utility model, still include and press a bag roller bearing, press a bag roller bearing setting to be in on the second transport module, press a bag roller bearing and be used for the extrusion valve port bag.
According to some embodiments of the utility model, still include label printer, label printer sets up on the second transport module, label printer be used for the valve port bag prints the label.
According to some embodiments of the present invention, the device further comprises a control panel, wherein the control panel is electrically connected to the controller.
The scheme at least has the following beneficial effects: according to the scheme provided by the embodiment of the application, the controller controls the first conveying module and the second conveying module to operate, and the dedusting module is used for dedusting the valve bag in the first conveying module, so that the influence of dust in the valve bag on subsequent leakage detection is prevented; the valve bag is used for completing leakage detection by the detection module in the conveying process of the second conveying module, when the valve bag leaks, dust leaked by the valve bag falls on the conveying belt, the conveying belt drives the dust to fall from the gap, and finally the dust is collected in the collecting box, and the weight of the collecting box is detected by the weight sensor; according to the actual weight of the valve bag, a preset weight value is preset in a controller, the controller judges whether the weight added by the collecting box is smaller than the preset weight value or not, so that whether the valve bag leaks or not is judged, if the weight added by the collecting box is smaller than the preset weight value, the valve bag is judged to leak and is marked as a defective product, otherwise, the valve bag is judged not to leak and is marked as a finished product, the valve bag marked as the defective product is stacked in a defective product area by a control mechanical arm, and the valve bag marked as the finished product is stacked in a finished product area by the control mechanical arm; the leakage detection of the valve bag does not affect the transportation process of the valve bag, an independent leakage detection procedure is not needed, and the working efficiency can be improved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The utility model is further explained with the attached drawings and the embodiments;
fig. 1 is a schematic front view of a dry mortar stacking system according to an embodiment of the present invention;
FIG. 2 is a schematic top view of the dry mortar palletizing system shown in FIG. 1;
FIG. 3 is a system block diagram of the dry powder mortar stacking system shown in FIG. 1;
fig. 4 is a schematic structural diagram of a box body in the dry-mixed mortar stacking system shown in fig. 1.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, electric connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1 to 3, an embodiment of the present invention provides an intelligent dry-mixed mortar stacking system, including:
the first conveying module 110 is used for conveying a valve bag 130 of dry-mixed mortar;
the dust removal module 200 is arranged on the first conveying module 110, and the dust removal module 200 is used for removing dust from the valve bag 130;
a second conveying module 120, including a plurality of end-to-end conveyor belts 121, a gap 122 is provided between two adjacent conveyor belts 121, and the second conveying module 120 is used for conveying the valve bag 130 from the first conveying module 110;
a detection module 300 including a collection container 310 and a weight sensor 320, the gap 122 being located directly above the opening of the collection container 310, the weight sensor 320 being for detecting the weight of the collection container 310;
a robot arm 400 for grasping the valve pockets 130 on the second transfer module 120;
the controller 500, the first transfer module 110, the second transfer module 120, the weight sensor 320, and the robot 400 are electrically connected to the controller 500, respectively, and the controller 500 is configured to determine a leakage state of the valve bag 130 according to a preset weight value and a detection value of the weight sensor 320, and control the robot 400 to transport the valve bag 130 to an area corresponding to the leakage state.
In this embodiment, the controller 500 controls the operations of the first and second conveying modules 110 and 120, and in the first conveying module 110, the valve bag 130 is dedusted by the dedusting module 200 to prevent the dust in the valve bag 130 from affecting the subsequent leakage detection; during the transportation process of the second transportation module 120, the valve bag 130 completes the leakage detection by using the detection module 300, when the valve bag 130 leaks, dust leaked from the valve bag 130 falls on the conveyor belt 121, the conveyor belt 121 drives the dust to fall from the gap 122, and finally the dust is collected in the collection box 310, and the weight of the collection box 310 is detected by using the weight sensor 320; according to the actual weight of the valve bag 130, a preset weight value is preset in the controller 500, the controller 500 judges whether the weight added by the collecting box 310 is smaller than the preset weight value, so that whether leakage exists in the valve bag 130 is judged, if the weight is smaller than the preset weight value, the valve bag 130 is judged to have leakage and is marked as defective, otherwise, the valve bag 130 is judged not to have leakage and is marked as finished product, the mechanical arm 400 is controlled to stack the valve bag 130 marked as defective in a defective area, and the mechanical arm 400 is controlled to stack the valve bag 130 marked as finished product in a finished product area; the leakage detection of the valve bag 130 does not affect the transportation process of the valve bag 130, an independent leakage detection process is not needed, and the working efficiency can be improved.
In a specific practice, when the valve bag 130 is located at the unloading station of the second conveying module 120, the controller 500 controls the second conveying module 120 to stop operating, and after the mechanical arm 400 finishes grabbing, controls the second conveying module 120 to continue operating, so as to ensure the effectiveness of the transportation process.
Referring to fig. 1-2, in some embodiments of the present invention, the dust removal module 200 includes a housing 210 and a negative pressure machine 220, the negative pressure machine 220 is used for removing dust in the housing 210, and the second transport module 120 is used for transporting the valve bag 130 through the housing 210.
In this embodiment, when the valve bag 130 passes through the box body 210, the negative pressure machine 220 generates negative pressure in the box body 210, and dust in the valve bag 130 can be effectively removed.
Referring to fig. 1 and 4, in some embodiments of the present invention, the box 210 is provided with an inlet 211 and an outlet 212, and the inlet 211 and the outlet 212 are both provided with a dust curtain 213.
In this embodiment, under the action of the first transport module 110, the valve bag 130 enters the box 210 from the inlet 211 of the box 210 and passes through the outlet 212 of the box 210, and the dust curtain 213 can prevent the dust in the box 210 from being released into the working environment.
Referring to fig. 1 and 2, in some embodiments of the present invention, the dust removal module 200 further includes a blower 230, an air outlet of the blower 230 is communicated with the bottom of the box 210, and an air suction opening of the negative pressure machine 220 is communicated with the top of the box 210.
In this embodiment, after the air is discharged from the air outlet of the blower 230 inside the box 210, the airflow contacts the surface of the valve bag 130, and can remove the dust on the surface of the valve bag 130, the air outlet of the blower 230 is communicated with the bottom of the box 210, and the suction opening of the negative pressure machine 220 is communicated with the top of the box 210, so that the airflow inside the box 210 flows from bottom to top, and the air has fluidity, and can effectively remove the dust inside the box 210.
Referring to fig. 2 and 3, some embodiments of the present invention further include a position sensor 600, the position sensor 600 is disposed on the second conveying module 120, the position sensor 600 is electrically connected to the controller 500, and the position sensor 600 is used for detecting the position of the valve pocket 130.
In this embodiment, under the action of the position sensor 600, the position information of the valve bag 130 can be effectively obtained, so as to effectively complete the subsequent work.
In a specific practice, the position sensor 600 is provided in plural numbers, respectively at the inlet of the dust removal module 200, at the discharge station of the second conveyance module 120, and at other places where the position detection is required.
Certain embodiments of the present invention, position sensor 600 is a photoelectric proximity sensor.
In this embodiment, the photoelectric proximity sensor has high detection accuracy, and can ensure the validity of position detection.
Referring to fig. 1 and 2, some embodiments of the present invention further include a plurality of guide modules 710, the guide modules 710 including a first guide tab 711 and a second guide tab 712, the first guide tab 711 being disposed at one side of the second conveying module 120, and the second guide tab 712 being disposed at the other side of the second conveying module 120.
In this embodiment, when the valve bag 130 enters the second conveying module 120, the placing position may be inclined, and after the placing position of the valve bag 130 is inclined, the position information of the valve bag 130 may not be accurately positioned, so that the subsequent work cannot be effectively performed; the first guide piece 711 and the second guide piece 712 can correct the position of the valve bag 130, so that the valve bag 130 can be conveyed on the second conveying module 120 in a straight arrangement position, and effective subsequent work can be guaranteed.
Referring to fig. 1 and 2, some embodiments of the present invention further include a bag pressing roller 720, the bag pressing roller 720 is disposed on the second conveying module 120, and the bag pressing roller 720 is used for pressing the valve pocket 130.
In this embodiment, under the action of the second conveying module 120, the valve bag 130 passes through the bag pressing roller 720, and the bag pressing roller 720 presses the valve bag 130, so that the surface of the valve bag 130 is flat, and the valve bag 130 is convenient to stack.
Referring to fig. 1 and 2, certain embodiments of the present invention further include a label printer 730, the label printer 730 being disposed on the second transport module 120, the label printer 730 being configured to print labels for the valve bag 130.
In this embodiment, when the valve bag 130 is conveyed to the lower side of the label printer 730 by the second conveying module 120, the label printer 730 finishes the label printing work of the valve bag 130, so that the work efficiency can be improved; the printing position of the label printer 730 is set in advance, and the accuracy of the label printing position can be ensured.
Referring to fig. 3, some embodiments of the present invention further include a control panel 800, wherein the control panel 800 is electrically connected to the controller 500.
In this embodiment, the parameters of the controller 500 are adjusted by using the control panel 800, so that the dry mortar stacking system completes stacking of the valve bag 130, and convenience can be improved.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the gist of the present invention within the knowledge range of those skilled in the art.
Claims (10)
1. The utility model provides an intelligent dry powder mortar pile up neatly system which characterized in that includes:
the first conveying module is used for conveying a valve bag of dry powder mortar;
the dust removal module is arranged on the first conveying module and is used for removing dust for the valve bag;
the second conveying module comprises a plurality of conveyor belts which are connected end to end, a gap is formed between every two adjacent conveyor belts, and the second conveying module is used for conveying the valve bags from the first conveying module;
the detection module comprises a collection box and a weight sensor, the gap is positioned right above the opening of the collection box, and the weight sensor is used for detecting the weight of the collection box;
the mechanical arm is used for grabbing the valve bag on the second conveying module;
the controller is used for judging the leakage state of the valve bag according to a preset weight value and a detection value of the weight sensor and controlling the mechanical arm to convey the valve bag to an area corresponding to the leakage state.
2. The intelligent dry mortar palletizing system according to claim 1, wherein the dust removal module comprises a box body and a negative pressure machine, the negative pressure machine is used for removing dust in the box body, and the second conveying module is used for conveying the valve bag to pass through the box body.
3. The intelligent dry powder mortar palletizing system according to claim 2, wherein the box body is provided with an inlet and an outlet, and the inlet and the outlet are respectively provided with a dustproof curtain.
4. The intelligent dry-mixed mortar palletizing system as claimed in claim 2, wherein the dust removal module further comprises an air blower, an air outlet of the air blower is communicated with the bottom of the box body, and an air suction opening of the negative pressure machine is communicated with the top of the box body.
5. The intelligent dry mortar palletizing system according to claim 1, further comprising a position sensor, wherein the position sensor is arranged on the second conveying module and is electrically connected with the controller, and the position sensor is used for detecting the position of the valve bag.
6. The intelligent dry mortar palletizing system according to claim 5, wherein the position sensor is an optoelectronic proximity sensor.
7. The intelligent dry mortar palletizing system according to claim 1, further comprising a plurality of guide modules, wherein each guide module comprises a first guide sheet and a second guide sheet, the first guide sheet is arranged on one side of the second conveying module, and the second guide sheet is arranged on the other side of the second conveying module.
8. The intelligent dry-mixed mortar palletizing system according to claim 1, further comprising a bag pressing roller, wherein the bag pressing roller is arranged on the second conveying module and is used for extruding the valve bag.
9. The intelligent dry mortar palletizing system according to claim 1, further comprising a label printer, wherein the label printer is arranged on the second conveying module and is used for printing a label for the valve bag.
10. The intelligent dry mortar palletizing system according to claim 1, further comprising a control panel, wherein the control panel is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121465604.5U CN215235976U (en) | 2021-06-29 | 2021-06-29 | Intelligent dry powder mortar stacking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121465604.5U CN215235976U (en) | 2021-06-29 | 2021-06-29 | Intelligent dry powder mortar stacking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215235976U true CN215235976U (en) | 2021-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121465604.5U Active CN215235976U (en) | 2021-06-29 | 2021-06-29 | Intelligent dry powder mortar stacking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215235976U (en) |
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2021
- 2021-06-29 CN CN202121465604.5U patent/CN215235976U/en active Active
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