CN215151224U - Nut embedding injection molding production system - Google Patents
Nut embedding injection molding production system Download PDFInfo
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- CN215151224U CN215151224U CN202121569243.9U CN202121569243U CN215151224U CN 215151224 U CN215151224 U CN 215151224U CN 202121569243 U CN202121569243 U CN 202121569243U CN 215151224 U CN215151224 U CN 215151224U
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- injection molding
- production system
- vacuum suction
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Abstract
The utility model discloses a nut embedding injection molding production system, which has simple result, automatically processes the integrated structure of products and reaches the high precision standard; the full-automatic nut that imbeds of robot is high-efficient practical, saves the manual work. The to-be-solved technical problem of the utility model is realized through following technical means: the utility model provides a nut embedding production system of moulding plastics, including nut vibration dish feed module, the last unloading manipulator that sets up in the place ahead of nut vibration dish feed module and the injection molding machine that sets up the left and right sides at last unloading manipulator respectively, nut vibration dish feed module including the vibration dish that provides the nut and with vibration dish matched with feed mechanism, it inhales the material module to be provided with the vacuum in the execution part of last unloading manipulator, vacuum suction material module includes vacuum suction nozzle, the injection molding machine is including setting up the mould of treating the mounting nut of the left and right sides lateral part at last unloading manipulator, the injection molding machine is provided with interior watch-dog in the front end lateral part of mould. The utility model relates to a technical field of injection molding machine.
Description
Technical Field
The utility model relates to a technical field of injection molding machine especially relates to a nut embedding production system of moulding plastics.
Background
At present, in an injection molding production site, one person and multiple machines are generally adopted, full-automatic horizontal operation is efficiently adopted, however, 2 persons or more than one machine can be needed for products with multiple processes, and the required design precision is very high; with the development of times, the cost of labor and materials is increased, the trend of safe and efficient production in factories is realized, the demand of customers is ensured, and the long-term cost is considered; on one hand, the automatic production reduces the labor force brought by the processing process and improves the efficiency. At present, copper nuts are required to be embedded into an injection molding product, so that 8 copper nuts are required to be embedded into a mold (one mold has two cavities) of an injection molding machine before injection molding, and the current method is manual embedding. The manual embedding nut, degree of automation is low, and production efficiency is low, increases the cost of labor, influences production safety, and the reliability is low, influences the product quality of moulding plastics.
Disclosure of Invention
In order to solve the defects of the prior art, the utility model provides a nut embedding injection molding production system, which has simple result, automatically processes the integrated structure of the product and reaches the high precision standard; the full-automatic nut that imbeds of robot is high-efficient practical, saves the manual work.
The to-be-solved technical problem of the utility model is realized through following technical means: the utility model provides a nut embedding production system of moulding plastics, is in including nut vibration dish feed module, setting last unloading manipulator in the place ahead of nut vibration dish feed module sets up respectively the injection molding machine of the left and right sides of going up unloading manipulator, nut vibration dish feed module including the vibration dish that provides the nut and with vibration dish matched with feed mechanism, it inhales the material module of getting to be provided with the vacuum on the execution part of last unloading manipulator, the vacuum is inhaled the material module and is included vacuum suction nozzle, the injection molding machine is including setting up the mould of treating mounting nut of the left and right sides lateral part of going up unloading manipulator, the injection molding machine is in the front end lateral part of mould is provided with interior watch-dog.
In the above scheme, the utility model discloses in, through nut vibration dish feed module, carry out the ejection of compact to the nut, through feed mechanism with the accurate sequencing output of nut, again by last feeding mechanical arm installation vacuum inhale get the material module snatch the die cavity of the mould of nut location embedding injection molding machine after the nut in, and adopt this high definition check out test set of in-mould watch-dog to inject plastics again after confirming its effect, whole flow is artifical to participate in fewly, the cost of labor is low, mechanization carries out efficiently, reach the efficient effect of the laborsaving volume of province.
Further, nut vibration dish feed module includes two at least vibration dish, two vibration dish symmetry sets up, the export of vibration dish is provided with the sharp bobbing machine that is connected to feed mechanism, the sharp bobbing machine vertically sets up, two be provided with the interval between the sharp bobbing machine.
In the scheme, the feeding speed is greatly increased due to the design of the two vibrating discs, and the linear vibrating machine can enable nuts to be discharged in an accurate sequencing mode.
Further, the feed mechanism includes the branch flitch and with divide flitch sliding fit's slide rail, two nut vibration dish feed module divide the flitch transversely to stagger and be two rows of settings, the slide rail is being close to another the end of one side of slide rail is provided with the spacing buffer, the spacing buffer with divide the flitch to cooperate.
In above-mentioned scheme, the design of staggering of branch flitch for divide the flitch to can converge between two rectilinear vibration machines, like this, on the nut falls the branch flitch, two divide the flitchs can remove jointly between two rectilinear vibration machines, thereby go up the operation that the nut caught and get of unloading manipulator respectively.
Furthermore, the vacuum suction material module comprises a rectangular suction nozzle mounting plate and a plurality of groups of vacuum suction nozzles, the number of the vacuum suction nozzles in each group is at least two, the vacuum suction nozzles are transversely arranged, the vacuum suction nozzles in each group are arranged at the vertex angles of the suction nozzle mounting plate, a plurality of positioning pins are arranged at the lower part of the suction nozzle mounting plate, and positioning holes matched with the positioning pins are formed in the material distributing plate.
In the above scheme, the accurate cooperation of locating pin and locating hole for the nut on the branch flitch can be caught to the accurate location of the vacuum of last feeding and discharging manipulator suction material module, and in the die cavity of follow-up accurate embedding mould, improve the uniformity.
Furthermore, be located leftmost end and rightmost end on the suction nozzle mounting panel the interval between the vacuum suction nozzle is less than two the interval that sets up between the linear vibration machine.
Further, vacuum nozzle includes from last to down air pipe connector, linear bearing and the suction nozzle head that sets gradually, linear bearing passes the suction nozzle mounting panel, the bottom of suction nozzle head be provided with sunken and with the radius angle die cavity of nut looks adaptation.
Furthermore, a spring is sleeved outside the part, penetrating out of the suction nozzle mounting plate, of the lower part of the linear bearing.
Furthermore, the injection molding machine comprises a machine table and an installation chamber for installing the mold, an opening of the installation chamber faces the feeding and discharging mechanical arm, and a safety fence and a safety grating are arranged at the opening of the injection molding machine.
In the scheme, the safety fence can protect the safety of operators; the safety grating can protect the safety of the feeding and discharging manipulator.
Furthermore, the two injection molding machines are arranged in a central symmetry mode by taking the feeding and discharging mechanical arm as a center.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the feeding module of the nut vibrating tray of the present invention.
Fig. 3 is a schematic structural diagram of the material distributing mechanism of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
As shown in fig. 1-3, the utility model provides a nut embedding production system of moulding plastics, it includes nut vibration dish feed module 1, sets up last unloading manipulator 2 in nut vibration dish feed module 1 the place ahead is in with set up respectively the injection molding machine 3 of the left and right sides of last unloading manipulator 2, nut vibration dish feed module 1 including provide the nut vibration dish 4 and with vibration dish 4 matched with feed mechanism 5, it inhales to be provided with the vacuum on the execution part of last unloading manipulator 2 and gets material module 21, the vacuum is inhaled and is got material module 21 and includes vacuum suction nozzle 6, injection molding machine 3 is including setting up the mould 31 of treating mounting nut of the left and right sides lateral part of last unloading manipulator 2, injection molding machine 3 is in the front end lateral part of mould 31 is provided with interior mould watch-dog. The utility model discloses in, through nut vibration dish feed module 1, carry out the ejection of compact to the nut, through feed mechanism 5 with the accurate sequencing output of nut, inhale by last feeding mechanical arm 2 installation vacuum again and get material module 21 and snatch the mould intracavity of mould 31 of nut location embedding injection molding machine 3 behind the nut, and adopt this high definition check out test set of in-mould watch-dog to inject plastics after confirming its effect again, whole flow is artifical to participate in fewly, the cost of labor is low, mechanization carries out efficiently, reach the efficient effect of the laborsaving volume of province. Wherein, the feeding and discharging mechanical arm 2 is a cylinder type mechanical arm used in the existing market. Wherein the in-mold monitor is used to monitor that the nut is not placed into the mold 31.
In this embodiment, the nut vibration disk feeding module 1 includes at least two vibration disks 4, the two vibration disks 4 are symmetrically disposed, an outlet of the vibration disk 4 is provided with a linear vibrator 7 connected to the material distribution mechanism 5, the linear vibrator 7 is longitudinally disposed, and a space is disposed between the two linear vibrators 7. The design of two vibration discs 4 greatly increases the feeding speed, and the linear vibration machine 7 can enable nuts to be discharged in a precise sequencing mode.
In this embodiment, the material distributing mechanism 5 includes a material distributing plate 8 and a slide rail 9 slidably engaged with the material distributing plate 8, the material distributing plates 8 of the two nut vibration plate feeding modules 1 are transversely staggered and arranged in two rows, a limiting buffer is arranged at the end of one side of the slide rail 9 close to the other slide rail 9, and the limiting buffer is engaged with the material distributing plate 8. Divide flitch 8 design of staggering for divide flitch 8 to can converge between two rectilinear vibration machines 7, like this, on the nut falls to divide flitch 8, two divide flitchs 8 can remove jointly between two rectilinear vibration machines 7, thereby go up the operation that unloading manipulator 2 carried out the nut and caught and get respectively.
In this embodiment, the vacuum suction and material taking module 21 includes a rectangular nozzle mounting plate 10 and a plurality of groups of vacuum nozzles 6, the number of the vacuum nozzles 6 in each group is at least two, the vacuum nozzles 6 are arranged transversely, the vacuum nozzles 6 in the groups are arranged at the top corners of the nozzle mounting plate 10, a plurality of positioning pins 11 are arranged at the lower part of the nozzle mounting plate 10, and positioning holes matched with the positioning pins 11 are arranged on the material distributing plate 8. The accurate cooperation of locating pin 11 and locating hole for the nut on the branch flitch 8 can be caught in the accurate location to the vacuum of last feeding mechanical arm 2 and get the material module 21, and in follow-up accurate embedding mould 31's die cavity, improve the uniformity.
In this embodiment, the interval between the vacuum suction nozzles 6 located at the leftmost end and the rightmost end on the suction nozzle mounting plate 10 is smaller than the interval provided between the two linear vibrators 7.
In this embodiment, the vacuum suction nozzle 6 includes an air pipe joint 12, a linear bearing 13 and a suction nozzle head 14 which are sequentially arranged from top to bottom, the linear bearing 13 passes through the suction nozzle mounting plate 10, and the bottom of the suction nozzle head 14 is provided with a recessed fillet cavity matched with a nut.
In this embodiment, the lower portion of the linear bearing 13, which penetrates the nozzle mounting plate 10, is externally sleeved with a spring 15.
In this embodiment, the injection molding machine 3 includes a machine table 16 and an installation chamber 17 for installing the mold 31, an opening of the installation chamber 17 faces the loading and unloading manipulator 2, and a safety fence and a safety grating are disposed at the opening of the injection molding machine 3. The safety fence can protect the safety of operators; the safety grating can protect the safety of the feeding and discharging manipulator 2.
In this embodiment, the two injection molding machines 3 are arranged in a central symmetry with the loading and unloading robot 2 as a center.
The utility model uses the robot programming mode, automatically arranges and positions the nuts through the full-vibration disc material distribution module, and uses the robot mechanical arm palm jig to embed the arranged nuts into the injection mold PIN; after a certain period, the product is formed, the mechanical arm is grabbed and placed on the production line to flow into the next process, and an operator directly inspects the appearance and then packages the product, so that full-automatic production and unmanned operation are achieved. The utility model discloses have and guarantee that full-automatic production is stable, production efficiency is high, and the cost of labor is low, the structure is accurate high, operation maintenance is convenient, long service life, various beneficial effects such as production safety.
In the use process of the utility model, 8 copper nuts are automatically arranged and discharged to the material distributing plate 8 by the nut vibrating plate feeding module 1; the feeding and discharging manipulator 2 takes 8 copper nuts on the material distributing plate 8; the feeding and discharging manipulator 2 enters a mould 31 of the injection molding machine 3 to embed 8 copper nuts into the mould 31; after the injection molding machine 3 injects the product, the feeding and discharging manipulator 2 takes out the product, and simultaneously automatically cuts a water gap and puts the product outside the outlet of the conveying belt; and circulating the steps. The 1 feeding and discharging manipulator 2 corresponds to the 2 injection molding machines 3, and the injection molding cycle of the product is 45 seconds.
It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (9)
1. A nut embedding injection molding production system is characterized by comprising a nut vibrating disk feeding module (1), a feeding and discharging mechanical arm (2) arranged in front of the nut vibrating disk feeding module (1) and injection molding machines (3) respectively arranged at the left side and the right side of the feeding and discharging mechanical arm (2), the nut vibrating disk feeding module (1) comprises a vibrating disk (4) for providing nuts and a material distributing mechanism (5) matched with the vibrating disk (4), a vacuum suction and taking module (21) is arranged on the execution part of the feeding and discharging manipulator (2), the vacuum suction and taking module (21) comprises a vacuum suction nozzle (6), the injection molding machine (3) comprises molds (31) which are arranged at the left side part and the right side part of the feeding and discharging manipulator (2) and are provided with nuts to be installed, the injection molding machine (3) is provided with an in-mold monitor at the front end side of the mold (31).
2. The nut embedding injection molding production system of claim 1, characterized in that the nut vibration tray feeding module (1) comprises at least two vibration trays (4), the two vibration trays (4) are symmetrically arranged, the outlet of the vibration tray (4) is provided with a linear vibrator (7) connected to the material distribution mechanism (5), the linear vibrator (7) is longitudinally arranged, and a space is arranged between the two linear vibrators (7).
3. The nut embedding injection molding production system according to claim 2, wherein the material distributing mechanism (5) comprises material distributing plates (8) and sliding rails (9) in sliding fit with the material distributing plates (8), the material distributing plates (8) of the two nut vibration disk feeding modules (1) are transversely staggered and arranged in two rows, and a limiting buffer is arranged at the tail end of one side of the sliding rail (9) close to the other sliding rail (9) and matched with the material distributing plates (8).
4. The nut embedding injection molding production system of claim 3, wherein the vacuum suction and taking module (21) comprises a rectangular nozzle mounting plate (10) and a plurality of groups of vacuum suction nozzles (6), the number of the vacuum suction nozzles (6) in each group is at least two, the two vacuum suction nozzles (6) are transversely arranged, the plurality of groups of vacuum suction nozzles (6) are arranged at the top corner of the nozzle mounting plate (10), a plurality of positioning pins (11) are arranged at the lower part of the nozzle mounting plate (10), and positioning holes matched with the positioning pins (11) are arranged on the material distributing plate (8).
5. A nut insert injection molding production system according to claim 4, wherein a spacing between the vacuum suction nozzles (6) located at the leftmost and rightmost ends on the nozzle mounting plate (10) is smaller than a spacing provided between the two linear vibrators (7).
6. The nut embedding injection molding production system of claim 4, wherein the vacuum suction nozzle (6) comprises an air pipe joint (12), a linear bearing (13) and a suction nozzle head (14) which are sequentially arranged from top to bottom, the linear bearing (13) penetrates through the suction nozzle mounting plate (10), and a bottom of the suction nozzle head (14) is provided with a concave rounded die cavity matched with the nut.
7. A nut insert injection production system according to claim 6, wherein the outer portion of the lower portion of the linear bearing (13) that passes out of the nozzle mounting plate (10) is provided with a spring (15) in a sleeved manner.
8. The nut embedding injection molding production system of claim 1, wherein the injection molding machine (3) comprises a machine table (16) and a mounting chamber (17) for mounting the mold (31), an opening of the mounting chamber (17) faces the loading and unloading manipulator (2), and the injection molding machine (3) is provided with a safety fence and a safety grating at the opening.
9. The nut-embedding injection molding production system according to claim 1, wherein the two injection molding machines (3) are arranged in a central symmetry with the loading and unloading robot (2) as a center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121569243.9U CN215151224U (en) | 2021-07-12 | 2021-07-12 | Nut embedding injection molding production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121569243.9U CN215151224U (en) | 2021-07-12 | 2021-07-12 | Nut embedding injection molding production system |
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| Publication Number | Publication Date |
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| CN215151224U true CN215151224U (en) | 2021-12-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121569243.9U Active CN215151224U (en) | 2021-07-12 | 2021-07-12 | Nut embedding injection molding production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115214080A (en) * | 2022-07-19 | 2022-10-21 | 珠海正川塑胶制品有限公司 | High-precision injection molding system for nut implantation product |
-
2021
- 2021-07-12 CN CN202121569243.9U patent/CN215151224U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115214080A (en) * | 2022-07-19 | 2022-10-21 | 珠海正川塑胶制品有限公司 | High-precision injection molding system for nut implantation product |
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