CN217913894U

CN217913894U - Feed plastic card assembly production line

Info

Publication number: CN217913894U
Application number: CN202222201225.6U
Authority: CN
Inventors: 陈跃东; 刘宇成
Original assignee: JIANGSU ZHONGWEIYE COMMUNICATION CO Ltd
Current assignee: JIANGSU ZHONGWEIYE COMMUNICATION CO Ltd
Priority date: 2022-08-22
Filing date: 2022-08-22
Publication date: 2022-11-29
Anticipated expiration: 2032-08-22

Abstract

The utility model relates to a present and mould card assembly manufacturing line, mould card assembly device including what distribute side by side moulds the card sheath equipment mechanism, present and mould card assembly device, mould card sheath assembly device and present and mould and be provided with conveying mechanism between the card assembly device, conveying mechanism includes a lifting conveyor, and lifting conveyor's feed inlet is located moulds card sheath assembly device department, and lifting conveyor's discharge gate is located to present and moulds card assembly device department. The utility model has the advantages that: through moulding the equipment mechanism of card sheath, presenting mutually supporting between moulding card assembly device and the conveying mechanism to realized the sheath and moulded the automatic equipment of card, the whole automatic equipment of moulding the card of presenting, whole process has significantly reduced artifical the participation, also need artifical middle turnover, has reduced manpower resources's consumption.

Description

It moulds card assembly line to present

Technical Field

The utility model relates to a present and mould card assembly field, in particular to present moulds card assembly production line.

Background

The plastic feed card is used for installing and fixing a feeder line in a communication base station, most of the plastic feed cards are feed through type plastic feed cards at present, and the plastic feed cards are mainly composed of plastic feed cards for clamping the feeder line and C-shaped clamps connected with the plastic feed cards. The feed plastic clamp is composed of two half plastic clamps, clamping grooves are formed in the inner side faces of the two half plastic clamps, after the two plastic clamps are combined, the two clamping grooves form a space for clamping the paired cables, a screw penetrates through the lower portions of the two half plastic clamps and is locked through a locking nut to fix the feed line, and then the whole feed plastic clamp is fixed on the angle steel or other fixed objects through a C-shaped clamp. When using, because mould the card itself and be the working of plastics, in order to avoid moulding the card and cause the clamp to hinder to the outer wall of cable when the centre gripping, can install the rubber sheath of arc form again at the inner wall of moulding the card commonly and protect the cable.

The existing plastic feeding card is assembled in a manual assembly mode, and produced parts are sequentially assembled to form manual-based line production, so that a large amount of manpower resources are wasted, and the production efficiency is low; therefore, there is a need for an automated assembly system for a plastic-feeding card that reduces the application of human resources and improves the assembly efficiency of the plastic-feeding card.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide a dress is convenient, reduce manpower resources consumption present and mould card assembly manufacturing line.

In order to solve the technical problem, the utility model adopts the technical scheme that: a plastic feeding card assembly production line comprises a C-shaped card frame, a screw, a plastic card, a flat gasket and a locking nut; the C-shaped clamping frame is provided with a plastic feed card locking bolt matched with the inner wall of the C-shaped clamping frame; the screw rod is connected perpendicularly on C type card frame one side, mould the card, the flat pad, lock nut all connects on the screw rod, mould the card and mould the card by two halves and constitute, mould the medial surface draw-in groove of card, two mould the card and merge the back, two draw-in grooves form carries out the space of clamping to the cable in pairs, the draw-in groove in-connection who moulds the card has the sheath of arc form, be provided with the protruding muscle of outside convex installation on sheath arc outer wall, open the through-hole that has the protruding muscle of appearance installation to pass on moulding the card, the both sides of moulding the dorsal aspect of card still all are provided with locating hole and reference column, and the distribution of staggering of locating hole and reference column, its innovation point lies in: the plastic card feeding assembly line comprises plastic card sheath assembly mechanisms which are distributed in parallel and a plastic card feeding assembly mechanism, wherein a conveying mechanism is arranged between the plastic card sheath assembly mechanism and the plastic card feeding assembly mechanism, the conveying mechanism comprises a lifting conveyor, a feed inlet of the lifting conveyor is located at the plastic card sheath assembly mechanism, and a discharge outlet of the lifting conveyor is located at the plastic card feeding assembly mechanism.

Furthermore, the plastic card sheath assembling mechanism comprises

The plastic card feeding unit comprises a plastic card feeding support, a plastic card vibrating disc installed on the plastic card feeding support and a plastic card feeding conveying assembly arranged at a discharge port of the plastic card feeding vibrating disc;

the sheath feeding unit comprises a sheath feeding support, a sheath vibrating disk arranged on the sheath feeding support and a sheath feeding and conveying assembly arranged at a discharge port of the sheath vibrating disk;

the assembly unit comprises an assembly support, a plastic card clamping component, a sheath clamping component, a dragging component, a shearing component, a material pushing component, a sorting component and a material storage component, wherein the plastic card clamping component is used for clamping a plastic card conveyed by a plastic card feeding conveying component and moving to an appointed position;

the specified position to which the plastic card moves is limited to be a first position, the specified position to which the sheath moves is the same position and is also the first position, the position of the discharge hole of the plastic card feeding and conveying assembly is a second position, and the position of the discharge hole of the sheath feeding and conveying assembly is a third position;

the plastic card clamping assembly comprises a plastic card clamping support arranged on the assembling support, the plastic card clamping support is positioned at a discharge port of the plastic card feeding and conveying assembly, a plastic card clamping block is arranged on the plastic card clamping support, a groove for accommodating a single plastic card is formed in the upper end face of the plastic card clamping block, and the plastic card clamping block is driven by a plastic card driving cylinder arranged on the plastic card clamping support to move from a second position to a first position;

the sheath clamping assembly comprises a sheath clamping mechanism arranged at the discharge port of the sheath feeding and conveying assembly and a sheath moving mechanism arranged on the assembling support, the sheath clamping mechanism comprises a pair of sheath clamping blocks which are distributed in parallel, the two sheath clamping blocks are driven by a sheath clamping cylinder to mutually approach or separate, the sheath clamping cylinder is driven by a clamping lifting cylinder to lift up and down and drives the two sheath clamping blocks to lift synchronously, and an avoidance groove is formed in the middle of each sheath clamping block; the sheath moving mechanism comprises a sheath moving support arranged on the assembling support, a sheath moving plate is arranged on the sheath moving support, the sheath moving plate horizontally moves along the sheath moving support, a pneumatic clamping jaw is arranged on the sheath moving plate, the pneumatic clamping jaw is driven by a sheath lifting cylinder arranged on the sheath moving plate to lift up and down, and the sheath is moved from a third position to a first position through the cooperation of the sheath clamping mechanism and the sheath moving mechanism;

the plastic clamp clamping device comprises a plastic clamp clamping block, a plastic clamp clamping block and a dragging assembly, wherein the dragging assembly comprises a dragging support arranged on an assembling support, a dragging pneumatic clamping jaw is arranged on the dragging support, the dragging pneumatic clamping jaw is positioned below the plastic clamp clamping block when the plastic clamp clamping block moves to a first position, and the dragging pneumatic clamping jaw is driven by a dragging air cylinder arranged on the dragging support to lift up and down;

the pneumatic scissors are positioned below the plastic clamp clamping block and beside the dragging pneumatic clamping jaw when the plastic clamp clamping block moves to a first position, and the pneumatic scissors are driven by a shearing cylinder arranged on the shearing support to lift up and down along the inclined direction of the pneumatic scissors;

the plastic card sorting device comprises a plastic card clamping support, a plastic card pushing assembly and a sorting assembly, wherein the plastic card clamping support is arranged on the plastic card pushing assembly;

the sorting assembly comprises a sorting support arranged on an assembly support, the sorting support is provided with a sorting plate, the sorting plate comprises a first sorting plate and a second sorting plate which are connected in sequence, the first sorting plate is horizontally arranged and is positioned on one side close to a material pushing plate, the second sorting plate is obliquely arranged, the second sorting plate is provided with a material receiving channel, a qualified product channel and a defective product channel, the qualified product channel and the defective product channel are distributed at a discharge port of the material receiving channel in a splayed shape and are communicated with the material receiving channel, a sieve plate is further arranged at the discharge port of the material receiving channel, the sieve plate is hinged with the sorting plate, and the sieve plate is driven by a screening cylinder to swing, so that the opening of the qualified product channel or the opening of the defective product channel is realized; the device also comprises an infrared distance meter, wherein the infrared distance meter is arranged on the sheath moving bracket and is right opposite to the first position;

the storage assembly comprises two storage boxes arranged beside the assembly support, namely a qualified product storage box corresponding to the qualified product channel and an unqualified product storage box corresponding to the unqualified product channel, the qualified product storage box is positioned above a feed inlet of the lifting conveyor, and a discharge outlet is formed in the bottom end of the qualified product storage box.

Further, mould card feed conveying subassembly including installing and moulding the card feed conveying frid on moulding the card feed support, mould card feed conveying frid and extend along the direction of delivery who moulds the card, still open respectively in the both sides of moulding the width direction of card feed conveying frid and dodge the first groove of dodging of moulding the card position post, mould the bottom of card feed conveying frid and install and mould a vibrating motor, should mould a vibrating motor and install on moulding the card feed support through first altitude mixture control seat.

Furthermore, mould the top of card feed conveying frid and still be provided with a mould the card pressure plate, should mould the both sides of card pressure plate and be connected with moulding card feed conveying frid through the cooperation of bolt, nut, mould the card pressure plate and mould and leave the clearance that holds the card of moulding and pass through between the card feed conveying frid.

Furthermore, sheath feed conveying assembly is including installing the sheath feed conveying frid on sheath feed support, and sheath feed conveying frid extends along the direction of delivery of sheath, the inboard bottom surface of sheath feed conveying frid is the arc form, has still opened the second of dodging the protruding muscle of sheath installation in the middle part position of sheath feed conveying frid and has dodged the groove, sheath vibrating motor is installed to the bottom of sheath feed conveying frid, and this sheath vibrating motor passes through the second altitude mixture control seat and installs on sheath feed support.

Further, mould the card grip block and constitute jointly by two centre gripping piecemeals that distribute side by side, all open a breach in two mutual adjacent one sides of centre gripping piecemeal, and the breach on two centre gripping piecemeals cooperates jointly to form and holds the recess that the card was placed of moulding, links to each other through adjusting the hydro-cylinder between two centre gripping piecemeals to realize the regulation of the interval between two centre gripping piecemeals through adjusting the hydro-cylinder, one of them centre gripping piecemeal links to each other with moulding the card actuating cylinder.

Further, the plastic feeding card assembling mechanism comprises a feeding module, a screw tightening module, a flat gasket assembling module, a plastic card assembling module, a flat gasket elastic pad assembling module, a locking nut assembling module and a rotary workbench;

the plastic feeding and clamping device comprises a rotary worktable, a plastic feeding and clamping seat, a plastic clamping and clamping seat, a C-shaped clamping frame feeding station, a screw screwing station, a flat gasket assembling station, a plastic clamping assembling station, a flat gasket elastic assembling station, a locking nut assembling station and a discharging station, wherein the plastic feeding and clamping seat is arranged on the upper surface of the rotary worktable in an annular array;

the feeding module comprises an upper C-shaped clamping frame oscillating disc, a C-shaped clamping frame conveying groove and a C-shaped clamping frame clamping conveying cylinder group; the C-shaped clamping frame oscillating disc is arranged on one side of a C-shaped clamping frame feeding station of the rotary worktable, and the C-shaped clamping frame conveying groove is arranged at the output of the C-shaped clamping frame oscillating disc to realize the output of the C-shaped clamping frame in the C-shaped clamping frame oscillating disc; the C-shaped clamping frame clamping conveying cylinder group is arranged at the output end of the C-shaped clamping frame conveying groove through a cylinder group supporting frame, and the C-shaped clamping frame in the C-shaped clamping frame conveying groove is clamped to a plastic feeding clamping holder of a C-shaped clamping frame feeding station through the C-shaped clamping frame clamping conveying cylinder group;

the screw tightening module comprises a screw discharging machine, a screw stepping frame, a nut locking machine, a guide rod cylinder, a rotary clamping cylinder group, a first elastic cushion vibration disc and a locking machine; the screw discharging machine is arranged on one side of a screw screwing station on the rotary workbench, the screw stepping frame is arranged at the output end of the screw discharging machine and used for conveying screws output by the screw discharging machine, the nut locking machine and the guide rod cylinder are respectively arranged on two sides of the screw stepping frame, and the screw on the screw stepping frame is pushed into the nut locking machine through the guide rod cylinder to realize nut locking at the end part of the screw; the rotary clamping cylinder group is arranged at the output end of the screw stepping frame, and the screw screwed with the nut on the screw stepping frame is clamped and rotated by 90 degrees by the rotary clamping cylinder group to move to the position above a screw screwing station; the first elastic cushion vibrating disk is arranged beside the rotary clamping cylinder group and outputs elastic cushions to the position above the screw twisting station; the locking machine is arranged above the screw rod screwing station, so that the screw rod with the screwed nut penetrates through the elastic pad to be screwed and connected to the side edge of the C-shaped clamping frame to realize locking of the screw rod;

the flat cushion assembling module comprises a first flat cushion vibrating disc, the first flat cushion vibrating disc is arranged beside the flat cushion assembling station, the output end of the first flat cushion vibrating disc extends to the position above the C-shaped clamping frame provided with the screw rod, and the flat cushion is installed on the screw rod in a nested manner through the driving of an air cylinder;

the plastic card assembling module is arranged beside a plastic card assembling station of the rotary worktable and comprises an upper plastic card unit vibrating disk, a lower plastic card unit vibrating disk and a plastic card unit clamping cylinder group, the upper plastic card unit vibrating disk and the lower plastic card unit vibrating disk realize positive and negative placing and conveying of plastic cards, a discharge port of a lifting conveyor is positioned right above the upper plastic card unit vibrating disk and the lower plastic card unit vibrating disk, the two discharge ports of the lifting conveyor correspond to the upper plastic card unit vibrating disk and the lower plastic card unit vibrating disk one by one respectively, the plastic card unit clamping cylinder group is arranged at the output ends of the upper plastic card unit vibrating disk and the lower plastic card unit vibrating disk, and the plastic card unit clamping cylinder group sequentially and alternately clamps the plastic card units in the two vibrating disks to be nested and stacked on a screw rod of the plastic card assembling station through the plastic card unit clamping cylinder group;

the flat cushion and elastic cushion assembling module is arranged beside a flat cushion and elastic cushion assembling station of the rotary worktable; the flat cushion and elastic cushion assembly module comprises a second flat cushion vibration disc and a second elastic cushion vibration disc; the output end of the second flat cushion vibration disc and the output end of the second elastic cushion vibration disc are respectively provided with a flat cushion clamping and conveying cylinder and an elastic cushion clamping and conveying cylinder, and the elastic cushion and the flat cushion are sequentially nested in the screw and positioned above the plastic clamp through the pair of clamping;

the locking nut assembling module is arranged beside a locking nut assembling station of the rotary workbench and comprises a locking nut oscillating disc and a locking nut locking machine; the output end of the locking nut oscillating disc is located below the output end of the locking nut locking machine, and the locking nut output by the locking nut oscillating disc is locked on the screw rod through the locking nut locking machine to achieve assembly of the plastic feeding card.

Furthermore, the ejection cylinder and the guide plate are arranged on the discharging station of the rotary working table, the ejection cylinder is arranged on the discharging station and used for realizing ejection of the plastic card after the assembly is finished by feeding the side of the plastic card holder, and the guide plate is arranged on the edge of the discharging station of the rotary working table to realize ejection of the plastic card after the ejection is finished.

Furthermore, it has a die cavity towards the outer side of gyration work outward flange that holds C type card frame to feed to mould the card holder, and the top of this die cavity is opened there is C type breach realization screw rod installation on C type card frame.

The utility model has the advantages that: the utility model discloses in, through moulding the card sheath equipment mechanism, present moulding mutually supporting between card assembly mechanism and the conveying mechanism to realized the sheath and moulded the automatic equipment of card, whole present the automatic equipment of moulding the card, whole process greatly reduced artifical the participation, also need artifical middle turnover, reduced manpower resources's consumption.

Mould card sheath equipment mechanism, through moulding mutually supporting between card feed unit, sheath feed unit, the assembly unit to realized the sheath and moulded the automatic assembly of card, need not the manual work and pull and cut, reduced manpower, material resources, adopt the machine to pull moreover, the dynamics at every turn is all the same, the production of the article of scraping that has significantly reduced, the manufacturing cost of reduction enterprise.

The plastic card feeding and conveying assembly adopts a mode that a plastic card feeding and conveying trough plate is matched with a plastic card vibrating motor, so that conveying and feeding of the plastic cards are realized in a vibrating mode, the plastic cards are very convenient, and through the matching of the first avoidance groove, firstly, the plastic cards are avoided from being matched with the positioning column on the plastic cards, and on the other hand, the plastic cards can also be limited, so that the phenomenon of deviation in the plastic card conveying process is avoided; the design of the plastic card pressing plate plays a role in the upper end face of the plastic card, and avoids the adverse phenomena of bouncing, stacking and the like of the plastic card caused by vibration conveying to influence the smooth proceeding of subsequent assembly.

The sheath feed conveying assembly adopts a sheath feed conveying groove plate and a sheath vibration motor matched mode, so that the vibration conveying feed of the sheath is realized, the design of the groove is avoided by the second, firstly, the convex rib is avoided for installation, and on the other hand, the purpose of limiting conveying is also realized for the sheath.

The assembly unit utilizes and moulds the card and hold subassembly, sheath centre gripping subassembly, pull the subassembly, cut the subassembly, push away the material subassembly, select separately the subassembly, the cooperation between the storage subassembly, has realized moulding the automatic equipment of card, sheath and the protruding muscle of installation pull, automatic processing processes such as cut, the artificial participation that has significantly reduced, the corresponding demand that has just also reduced the manpower, also need not worry because of the artifical condemned phenomenon of product that appears that pulls.

Mould the card and hold the piece and adopt the mode that two centre gripping piecemeals constitute jointly to can realize moulding the regulation of the size of the recess that the card was placed through adjusting the mutual interval of two centre gripping piecemeals, in order to conveniently realize the fine setting, with moulding the card phase-match.

The design of the limiting mechanism limits the stroke of the plastic card clamping block through the matching of the limiting screw and the limiting block, and the problem that the movement of the plastic card clamping block exceeds the limit to influence the smooth proceeding of the subsequent automatic assembly is avoided.

The plastic feeding card assembling mechanism is provided with the rotary working table, assembling stations of all parts are formed on the rotary working table, and the parts are sequentially arranged, orderly conveyed and stably assembled on the stations through electrical control, so that the precision requirement of the plastic feeding card assembling can be met, and the assembling of one plastic feeding card can be completed every 6 to 7 seconds, the assembling efficiency of the plastic feeding card is greatly improved, a large amount of manpower resources are saved, and the assembling cost is reduced; the utility model discloses an occupation space is retrencied to the structure little, and is efficient.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is a schematic view of the middle sheath of the present invention.

Fig. 2 is a schematic view of the plastic card of the present invention.

Fig. 3 is a schematic view of the plastic card of the present invention.

Fig. 4 is a schematic view of the middle plastic card sheath assembling mechanism of the present invention.

Fig. 5 is a schematic view of the plastic card feeding unit of the present invention.

Fig. 6 is an enlarged view of a portion a of fig. 5.

Fig. 7 is a schematic view of the middle sheath feeding unit of the present invention.

Fig. 8 is a schematic view of the assembly unit of the present invention.

Fig. 9 is a schematic view of the middle plastic clip holding assembly of the present invention.

Fig. 10 is a rear view of the clip holding assembly of the present invention.

Fig. 11 is a schematic view of the sheath clamping assembly of the present invention.

Fig. 12 is a schematic view of the drag assembly of the present invention.

Fig. 13 is a schematic view of the sorting assembly of the present invention.

Fig. 14 is a schematic view of the assembly mechanism of the plastic card for center feed of the present invention.

Fig. 15 is a top view of the assembly mechanism for center feed plastic card of the present invention.

Fig. 16 is a schematic view of the plastic feeding card of the present invention.

Detailed Description

The following examples are presented to enable those skilled in the art to more fully understand the present invention and are not intended to limit the scope of the present invention.

As shown in fig. 16, the plastic feeding card 1 comprises a C-shaped card frame 11, a screw 12, a plastic card 13, a flat gasket 14 and a locking nut 15; a plastic feed card locking bolt matched with the inner wall of the C-shaped clamping frame 11 is arranged on the C-shaped clamping frame 11; the screw 12 is vertically connected to one side edge of the C-shaped clamp frame 11, and the plastic clamp 13, the flat gasket 14 and the locking nut 15 are connected to the screw; the device comprises a feeding module 2, a screw tightening module 3, a flat gasket assembly module 4, a plastic clamp assembly module 5, a flat gasket elastic gasket assembly module 6, a locking nut assembly module 7 and a rotary worktable 8.

As shown in fig. 1 to 3, the plastic card 13 is composed of two half plastic cards 204, the inner side surface of the plastic card 204 is provided with a clamping groove 208, after the two plastic cards 204 are combined, the two clamping grooves 208 form a space for clamping a cable, an arc-shaped sheath 200 is connected in the clamping groove 208 of the plastic card 204, an outward convex mounting convex rib is arranged on the arc-shaped outer wall of the sheath 200, the mounting convex rib comprises a first convex rib 201, a second convex rib 202 and a third convex rib 203 which are sequentially distributed, the size of the second convex rib 202 is larger than that of the first convex rib 201 and that of the third convex rib 203, meanwhile, a through hole 205 for allowing the mounting convex rib to pass through is formed on the plastic card 204, as shown in fig. 2, the size of the through hole 205 is smaller than that of the second convex rib 202 and larger than that of the first convex rib 201 and that of the third convex rib 203, the depth of the through hole 205 is consistent with that of the first convex rib, positioning holes 207 and positioning columns 206 are also arranged on both sides of the back side surface of the plastic card 204, and the positioning holes 207 and positioning columns 206 are distributed in a staggered manner.

The plastic card feeding assembly production line comprises plastic card sheath assembly mechanisms and plastic card feeding assembly mechanisms which are distributed in parallel, wherein a conveying mechanism is arranged between the plastic card sheath assembly mechanisms and the plastic card feeding assembly mechanisms, the conveying mechanism comprises a lifting conveyor, a feed inlet of the lifting conveyor is located at the plastic card sheath assembly mechanism, and a discharge outlet of the lifting conveyor is located at the plastic card feeding assembly mechanism.

As shown in fig. 4-13, the plastic card sheath assembly mechanism includes

A mould card feed unit 100, as can be known from the schematic diagrams shown in fig. 5 and fig. 6, mould card feed unit 100 including moulding card feed support 101, install moulding card vibration dish 102 and setting on moulding card feed support 101 and moulding card feed conveyor assembly at moulding the discharge gate department of card feed vibration dish 102, mould card feed support 101 and be a cuboid frame construction, be connected with a rectangle platen on the top of plastics feed support 101, mould the bottom of card vibration dish 102 and pass through the cooperation of bolt, nut and fix on the platen.

Mould card feed conveying assembly including installing mould card feed conveying frid 103 of moulding on moulding card feed support 101, should mould card feed conveying frid 103 and be by a bottom plate and two curb plates joint the U-shaped groove steel construction that forms jointly, the discharge gate of moulding card feed conveying frid 103 is open type structure, mould card feed conveying frid 103 and extend along the direction of delivery who moulds the card, still open respectively in the both sides of moulding the width direction of card feed conveying frid 103 and dodge the first groove 104 of dodging of reference column 206 of moulding card 204, it extends along the major axis direction of moulding card feed conveying frid 103 to dodge groove 104 first.

A plastic card vibration motor 105 is installed at the bottom end of the plastic card feeding and conveying trough plate 103, the plastic card vibration motor 105 is driven to realize the vibration conveying of the plastic cards on the plastic card feeding and conveying trough plate 103, and the plastic card vibration motor 105 is installed on a bedplate of the plastic card feeding support 101 through a first height adjusting seat. Mould card feed conveyor components's design, the card feed conveyer trough is moulded in the adoption, 103 with mould card vibrating motor 105 matched with mode, thereby utilize the mode of vibration to realize moulding the transport feed of card, it is very convenient, and through the first cooperation of dodging groove 104, firstly in order to dodge the reference column 206 on moulding the card 204, on the other hand through reference column 206 embedding first mode of dodging in the groove 104 also can play a spacing effect to moulding the card 204, avoid moulding the phenomenon that the off tracking appears in the in-process that the card 204 carried.

The first height adjusting seat comprises a first adjusting seat 107 and a first fixing seat 106 which are distributed up and down, the first fixing seat 106 is of an I-shaped structure formed by connecting an upper plate, a middle plate and a lower plate together, the first fixing seat 106 is fixed on a bedplate of the plastic-card feeding support 101 through bolts and nuts in a matched mode, a gap is reserved between the first adjusting seat 107 and the first fixing seat 106, the plastic-card vibrating motor 105 is directly fixed on the upper end face of the first adjusting seat 107 through bolts and nuts in a matched mode, the first adjusting seat 107 is a cuboid plate, the first adjusting seat 107 is connected with the first fixing seat 106 through four adjusting screws 108, the four adjusting screws 108 are distributed at four edges of the first adjusting seat 107 respectively, the top end of each adjusting screw 108 is fixedly connected with the bottom end of the first adjusting seat 107, four through holes through which the adjusting screws 108 can penetrate are formed in the upper plate and the lower side of the adjusting screw 108, and locking nuts 106 are connected between the adjusting screws 108 and the adjusting nuts in a locked mode.

The first height adjusting seat is designed to play a role in adjusting the height of the plastic card vibrating motor 105 up and down so as to be convenient to match with the plastic card feeding conveying trough plate 103, when the adjustment is carried out, the locking nut above the upper plate is screwed up, the locking nut below the upper plate is screwed down, the adjusting screw 108 can be adjusted up and down, the corresponding first adjusting seat 107 can also be adjusted up and down, and after the adjustment is in place, the two locking nuts are respectively screwed down.

Still be provided with a mould card pressure plate in the top of moulding the card feed and carrying frid 103, this mould card pressure plate extends along the major axis direction of moulding the card feed and carrying frid 103, and moulds the card pressure plate and be close to the discharge gate department of moulding the card feed and carrying frid 103, the both sides of moulding the card pressure plate are connected fixedly through the bolt, the cooperation of nut and the curb plate of moulding the card feed and carrying frid 103, leave the clearance that holds between moulding the card pressure plate and moulding the card feed and carrying frid 103 and mould the card 204 and pass through. The design of the plastic card pressing plate plays a role in the upper end face of the plastic card 204, and the plastic card is prevented from being bounced, stacked and the like due to vibration conveying, so that the subsequent assembly is not influenced.

As can be seen from the schematic diagram shown in fig. 7, the sheath feeding unit 300 includes a sheath feeding support 301, a sheath vibrating tray 302 mounted on the sheath feeding support 301, and a sheath feeding conveying assembly disposed at a discharge port of the sheath vibrating tray 302, the sheath feeding support 301 is of a rectangular frame structure, a platen is connected to an upper end surface of the sheath feeding support 301, and the sheath vibrating tray 302 is fixed on the platen on the sheath feeding support 301 through the cooperation of bolts and nuts.

The sheath feeding conveying assembly comprises a sheath feeding conveying groove plate 303 installed on a sheath feeding support 301, the sheath feeding conveying groove plate 303 extends along the conveying direction of a sheath, the inner bottom surface of the sheath feeding conveying groove plate 303 is arc-shaped, a discharge port of the sheath feeding conveying groove plate 303 is of a sealing structure, a second avoidance groove 304 for avoiding a sheath installation convex rib is further formed in the middle position of the sheath feeding conveying groove plate 303, a sheath vibration motor 305 is installed at the bottom end of the sheath feeding conveying groove plate 303, the sheath vibration motor 305 is installed on the sheath feeding support 301 through a second height adjusting seat, the structure of the second height adjusting seat is the same as that of the first height adjusting seat, and detailed description is omitted here. The sheath feeding and conveying assembly adopts a sheath feeding and conveying groove plate 303 and a sheath vibration motor 305 matched mode, so that the vibration conveying feeding of the sheath is realized, and the design of the second avoiding groove 304 is firstly for avoiding the installation convex rib, and on the other hand, the aim of limiting conveying the sheath is also fulfilled.

An assembly unit 400, as can be seen from the schematic diagram shown in fig. 8, the assembly unit includes an assembly bracket 401, a plastic clip holding component for holding a plastic clip conveyed by the plastic clip feeding and conveying component and moving the plastic clip to an assigned position, a sheath holding component for holding a sheath conveyed by the sheath feeding and conveying component and moving the sheath to an assigned position, a dragging component for dragging the sheath to assemble, a shearing component for shearing redundant parts of the sheath, a material pushing component for pushing assembled products, a sorting component for sorting defective products and qualified products, and a material storage component for receiving different products.

The specified position that the card moved is the first position to the limited plastics, and the specified position that the sheath moved is same position, also is the first position, moulds the position of card feed conveyor assembly's discharge gate to be the second position, and the position of sheath feed conveyor assembly's discharge gate is the third position.

As can be seen from the schematic diagrams shown in fig. 9 and 10, the plastic card clamping assembly comprises a plastic card clamping support 402 installed on an assembling support 401, the plastic card clamping support 402 is fixedly connected with the assembling support 401 through bolts and nuts, the plastic card clamping support 402 is located at a discharge port of a plastic card feeding and conveying trough plate 103, a plastic card clamping block is installed on the plastic card clamping support 402 and clings to the plastic card feeding and conveying trough plate 103, sealing of the discharge port of the plastic card feeding and conveying trough plate 103 is realized through the plastic card clamping block, a groove for accommodating a single plastic card is formed in the upper end face of the plastic card clamping block, and the plastic card clamping block is driven by a plastic card driving cylinder installed on the plastic card clamping support to move from a second position to a first position.

The plastic card clamping block is composed of two clamping sub-blocks 403 which are distributed in parallel, a notch 404 is formed in one side, adjacent to each other, of each clamping sub-block 403, the notches 404 in the two clamping sub-blocks 403 are matched together to form a groove for accommodating a plastic card to be placed, the two clamping sub-blocks 403 are connected through an adjusting oil cylinder 405, the distance between the two clamping sub-blocks 403 is adjusted through the adjusting oil cylinder 405, a cylinder body of the adjusting oil cylinder 405 is fixed on one clamping sub-block 403 through matching of bolts, and a piston rod of the adjusting oil cylinder 405 is fixed with the other clamping sub-block 403. Mould the mode that card clamping piece adopted two centre gripping piecemeals 403 to constitute jointly to can realize moulding the regulation of the size of the recess that the card was placed through adjusting two centre gripping piecemeals 403's mutual interval, in order to conveniently realize the fine setting, with mould the card phase-match.

One clamping sub-block 403 of the two clamping sub-blocks 403 is connected with a plastic-card driving cylinder 405, the plastic-card driving cylinder 405 pulls the clamping sub-block 403 to horizontally move, so that the plastic-card clamping block can reciprocate between the second position and the first position, the plastic-card driving cylinder 405 is connected with the clamping sub-block 403 through a connecting rod, two sides of the connecting rod are respectively hinged with the plastic-card driving cylinder 405 and the clamping sub-block 403, a first guide rail 406 is mounted on the plastic-card clamping support 402, the first guide rail 406 extends along the distribution direction of the second position and the first position, and first sliding blocks 407 matched with the first guide rail 406 are mounted at the bottom ends of the two clamping sub-blocks 403. In this embodiment, the clamp driving cylinder 405 is an air cylinder.

Still be provided with a stop gear moulding the card and holding the piece and keeping away from the one side of moulding the card actuating cylinder 405, stop gear includes a spacing support 408, and spacing support 408 beading is on moulding the card and holding support 402, installs the stop screw 409 that a level set up on spacing support 408, and threaded connection between this stop screw 409 and the spacing support 408 still is connected with a stopper in the one side that stop screw 409 is close to moulding the card and holding the piece. The design of the limiting mechanism limits the stroke of the plastic clamping block through the matching of the limiting screw 409 and the limiting block, and the problem that the movement of the plastic clamping block exceeds the limit to influence the smooth proceeding of the subsequent automatic assembly is avoided.

When the plastic card moves, the plastic card 204 can move to the discharge port along the plastic card feeding and conveying groove plate 103, the plastic card 204 is prevented from continuously moving forwards through the blocking effect of the plastic card clamping block, the plastic card clamping block is pulled by the plastic card driving cylinder 405 to move, a groove in the plastic card clamping block is aligned to the discharge port of the plastic card feeding and conveying groove plate 103, at the moment, the plastic card 204 on the plastic card feeding and conveying groove plate 103 can be continuously conveyed under the effect of the plastic card vibrating motor 105, the plastic card feeding and conveying groove plate 103 moves to the groove in the plastic card clamping block from the plastic card feeding and conveying groove plate 103, the position is a second position, the plastic card driving cylinder 405 drives the plastic card clamping block to reversely move, the plastic card 204 on the plastic card clamping block is driven to move to a first position, and the plastic card clamping block can seal the discharge port of the plastic card feeding and conveying groove plate 103 again along with the movement of the plastic card clamping block, and the next plastic card is prevented from continuously conveying.

As can be seen from the schematic view shown in fig. 11, the jacket gripping assembly includes a jacket gripping mechanism provided at the discharge port of the jacket feed delivery chute plate 303 and a jacket moving mechanism mounted on the mounting bracket 401.

The sheath clamping mechanism comprises a pair of sheath clamping blocks 411 distributed in parallel, the two sheath clamping blocks 411 are driven by a sheath clamping cylinder 412 to be close to or far away from each other, the sheath clamping cylinder 412 is a clamping cylinder common in the existing market, the sheath clamping cylinder 412 is driven by a clamping lifting cylinder 413 to lift up and down, and the two sheath clamping blocks 411 are driven to realize synchronous lifting, the sheath clamping cylinder 412 is a cylinder, a notch avoiding the sheath clamping blocks 411 is further formed in the discharge port of the sheath feeding conveying trough plate 303, through the design of the notch, when the sheath clamping blocks 411 clamp the sheath, the two side faces of the sheath can be clamped, and clamping on the two sides of the sheath is guaranteed.

Sheath moving mechanism removes support 410 including installing the sheath on assembly support 401, and sheath removes support 410 and fixes on assembly support 401's up end through the cooperation of bolt, nut, and sheath removes support 410 and is for connecting the T style of calligraphy structure that forms jointly by a stand, a crossbeam, installs a sheath movable plate 414 on sheath removes support 410, and sheath movable plate 414 carries out horizontal migration along the crossbeam that sheath removed support 410, specifically is: a second guide rail 415 horizontally arranged is installed at the side end of the cross beam, the second guide rail 415 extends along the long axis direction of the cross beam, a second slider matched with the second guide rail 415 is installed on the sheath moving plate 414, and the sheath moving plate 414 is pulled by an oil cylinder 416 installed on the cross beam to horizontally move along the extending direction of the second guide rail 415.

A pneumatic clamping jaw 417 is mounted on the sheath moving plate 414, the pneumatic clamping jaw 417 is a common pneumatic clamping jaw in the existing market, detailed structure and working principle of the pneumatic clamping jaw 417 are not detailed in this embodiment, the pneumatic clamping jaw 417 is driven by a sheath lifting cylinder 418 mounted on the sheath moving plate 414 to lift up and down, the sheath lifting cylinder 418 is a cylinder, an avoiding groove for avoiding the pneumatic clamping jaw 417 is further formed in the middle position of the sheath clamping block 411, and the sheath is moved from the third position to the first position through common cooperation of a sheath clamping mechanism and a sheath moving mechanism.

When the sheath 200 is moved, firstly, the sheath 200 is moved to the discharge port along the sheath feeding and conveying trough plate 303, the sheath 200 at the discharge port is located at the third position until the sheath moves to the tail end of the sheath feeding and conveying trough plate 303, and stops moving, then, the sheath clamping blocks 411 are driven to descend by the clamping lifting cylinder 413 until the two sheath clamping blocks 411 are respectively located in the gaps at the two sides of the sheath feeding and conveying trough plate 303, at this time, the two sheath clamping blocks 411 are respectively located at the two sides of the sheath 200, then the two sheath clamping blocks 411 are driven to approach by the sheath clamping cylinder 412, so as to clamp the two sides of the sheath 200, the clamping positions of the sheath clamping blocks 411 are the two sides of the sheath 200, then the clamping lifting cylinder 413 drives the sheath clamping blocks 411 and drives the sheath 200 to ascend, then the sheath lifting cylinder 418 drives the pneumatic clamping jaw 417 to move downwards, so that the bottom end of the pneumatic clamping jaw 417 extends into the avoidance groove of the sheath clamping block 411, at the moment, two sides of the pneumatic clamping jaw 417 are respectively located at two sides of the sheath 200 and located at the middle position of the sheath 200, at the moment, the pneumatic clamping jaw 417 works to clamp the middle position of the sheath 200, the sheath clamping block 411 is loosened to be separated from the sheath 200, then the sheath lifting cylinder 418 drives the pneumatic clamping jaw 417 to move upwards to a certain height, the oil cylinder 416 drives the sheath moving plate 414 to move horizontally and drives the pneumatic clamping jaw 417 to move horizontally, after the pneumatic clamping jaw is moved to the position, the pneumatic clamping jaw 417 drives the pneumatic clamping jaw 417 to move downwards, the sheath 200 is placed at the first position by the pneumatic clamping jaw 417, and the sheath 200 is moved from the third position to the first position.

As can be known from the schematic diagram shown in fig. 12, the dragging assembly includes a dragging support 420 installed on an assembly support 401, the dragging support 420 is connected with the assembly support 401 through the cooperation of bolts and nuts, a dragging pneumatic clamping jaw 421 is installed on the dragging support 420, and when the plastic clamping block moves to a first position, the dragging pneumatic clamping jaw 421 is located below the plastic clamping block, the dragging pneumatic clamping jaw 421 is a pneumatic clamping jaw commonly used in the existing market, details of the specific structure and the working principle of the dragging pneumatic clamping jaw are omitted in this embodiment, and the dragging pneumatic clamping jaw 421 is driven by a dragging cylinder 422 installed on the dragging support 420 to ascend and descend.

The shearing assembly comprises a shearing support 430 arranged on an assembling support 420, the shearing support 430 is fixed at the side end of a dragging support 420 through the matching of bolts, a pneumatic scissors 431 is obliquely arranged on the shearing support 430, the oblique direction of the pneumatic scissors 431 is gradually oblique towards the direction far away from the dragging pneumatic clamping jaw 421 from top to bottom, when the plastic clamping jaw moves to a first position, the pneumatic scissors 431 is located below the plastic clamping jaw, the pneumatic scissors 431 is located on the side of the dragging pneumatic clamping jaw, the pneumatic scissors 431 is the existing pneumatic scissors, the detailed description of the specific structure and the working principle of the pneumatic scissors is omitted in the embodiment, and the pneumatic scissors 431 is driven by a shearing cylinder 432 arranged on the shearing support 430 to ascend and descend along the oblique direction of the pneumatic scissors 431.

The material pushing assembly comprises a material pushing bracket 440 arranged on the plastic card holding bracket 402, the material pushing bracket 440 is fixed at the side end of the plastic card holding bracket 402 through the matching of a plurality of bolts, a material pushing plate 441 is arranged at the top end of the material pushing bracket 440, and the material pushing plate 441 is driven by a material pushing cylinder 442 arranged on the material pushing bracket 440 to reciprocate, so that the plastic card at the first position is pushed to the sorting assembly.

As can be seen from the schematic diagram shown in fig. 13, the sorting module includes a sorting bracket mounted on the mounting bracket 401, the sorting bracket is fixed on the mounting bracket 401 by the fitting of bolts, a sorting plate 450 is mounted on the sorting bracket, the sorting plate 450 is a U-shaped structure formed by connecting a bottom plate and two side plates together, the sorting plate 450 includes a first sorting plate 451 and a second sorting plate 452 connected in sequence, wherein the first sorting plate 451 is horizontally disposed and located on a side close to the material pushing plate 441, when the plastic clamping block moves to a first position, the material pushing plate 441 and the first sorting plate 451 are respectively located on two sides of the plastic clamping block, the second sorting plate 452 is obliquely disposed, the second sorting plate 452 is inclined in a direction gradually inclining downward from the side connected to the first sorting plate 451, the material receiving channel 453, the qualified product channel 454 and the unqualified product channel 455 are disposed on the second sorting plate 452, wherein the qualified product channel 454 and the unqualified product channel 455 are distributed at a discharging port of the material receiving channel 453, the qualified product channel 454 and the unqualified product channel 455 are opened, when the material receiving channel is in a hinged screen plate 455, the unqualified product channel is opened, the material receiving channel 454 and the material channel 455 is in a hinged screen plate 455, the unqualified product channel 455, when the qualified product is opened, the material receiving channel is in a hinged screen plate 452 is in a hinged screen plate 455, the opened state, and the screen plate 455 is in the unqualified product channel, and the screen plate 455, the screen plate is in the screen plate, and the unqualified product channel, and the screen plate is in the unqualified product channel, and the screen plate, and the unqualified product channel is opened, and the screen plate is in the screen plate 455 are opened, when the screen plate 455 are opened, the screen plate is in the screen plate 455, the screen plate, and the screen plate 452 is in the screen plate.

The sorting assembly further comprises an infrared distance meter mounted on the beam of the sheath moving bracket 410 and facing the first position. The design of the infrared distance measuring instrument is used for detecting the assembled plastic card and the sheath, the distance between the assembled plastic card and the sheath is detected through the infrared distance measuring instrument, if the distance between the infrared light of the infrared distance measuring instrument and the upper end face of the sheath is within a set distance range, the assembly of the plastic card 204 and the sheath 200 is qualified, if the distance between the infrared light of the plastic card and the infrared distance measuring instrument of the sheath and the upper end face of the sheath is smaller than the set distance, the sheath 200 is not assembled with the plastic card 204, and the sheath 200 protrudes out of the plastic card 204, so that the distance between the infrared distance measuring instrument and the sheath 200 is shorter.

The storage assembly comprises two storage boxes arranged beside the assembly support 401, the two storage boxes are respectively a qualified product storage box corresponding to the qualified product channel 454 and a unqualified product storage box corresponding to the unqualified product channel 455, the qualified product storage box is positioned above a feed inlet of the lifting conveyor, and a discharge outlet is formed in the bottom end of the qualified product storage box, so that the qualified products directly fall on the lifting conveyor from the discharge outlet of the qualified product storage box.

During assembly, firstly, batches of plastic cards 204 and sheaths 200 are respectively poured into the plastic card feeding vibration disc 102 and the sheath feeding vibration disc 302, the plastic cards 204 and the sheaths 200 are respectively conveyed to the plastic card feeding conveying groove plate 103 and the sheath feeding conveying groove plate 303 through the plastic card feeding vibration disc 102 and the sheath feeding vibration disc 302, then the plastic cards 204 are firstly clamped and conveyed to a first position by utilizing the plastic card clamping assembly, then the sheaths 200 are clamped and conveyed to the first position by utilizing the sheath clamping assembly, the sheaths 200 are placed at the upper ends of the plastic cards 204 which are already positioned at the first position, and at the moment, third convex ribs 203 of the installation convex ribs of the sheaths 200 can penetrate through holes 205 on the plastic cards 204.

Then, the dragging pneumatic clamping jaw 421 is driven by the dragging cylinder 422 to move upwards to the third rib 203, the dragging pneumatic clamping jaw 421 is used for clamping the third rib 203, the dragging pneumatic clamping jaw 422 is driven by the dragging cylinder 422 to move downwards, so that the dragging pneumatic clamping jaw 421 works to enable the third rib 203 to pull the second rib 202 to forcibly penetrate through the through hole 205, fixing of the sheath 200 and the plastic card 204 is completed, at the moment, the shearing cylinder 432 drives the pneumatic scissors 431 to move upwards to the connection position of the second rib 202 and the third rib 203, then the pneumatic scissors 431 are used for shearing the third rib 203 along the connection position of the second rib 202 and the third rib 203, after shearing, the scissors 431 return to the original position pneumatically, and at the moment, the assembly of the sheath 200 and the plastic card 204 is completed.

Detecting the distance between the protective sleeve 200 and the infrared distance measuring instrument, judging whether the assembly of the protective sleeve 200 and the plastic card 204 is a qualified product, if so, driving the sieve plate 456 to swing by the screening cylinder 457 to open the qualified product channel 454 and close the unqualified product channel 455; if the products are unqualified products, the screening cylinder 457 drives the screen plate 456 to swing, so that the unqualified product channel 455 is opened, and the qualified product channel 454 is closed.

The material pushing cylinder 442 drives the material pushing plate 441 to horizontally move towards the plastic card holding block, the assembled sheath 200 and the plastic card 204 in the groove of the plastic card holding block are pushed towards the direction of the sorting plate 450 by the material pushing plate 441, the sheath 200 and the plastic card 204 slide along the sorting plate 450 and slide to the corresponding qualified product storage box or unqualified product storage box from the qualified product channel 454 or the unqualified product channel 455, the whole assembly process is completed, and the qualified product directly falls on the lifting conveyor from the discharge port of the qualified product storage box and is conveyed to the plastic card feeding assembly mechanism by the lifting conveyor.

As shown in fig. 15 and 16, the plastic-feeding card assembling mechanism includes a feeding module 2, a screw tightening module 3, a flat-pad assembling module 4, a plastic-card assembling module 5, a flat-pad spring-pad assembling module 6, a lock nut assembling module 7, and a rotary table 8.

Be provided with on rotary worktable 8 and present to mould clamping holder 81, and present to mould clamping holder 81 and be annular array distribution on rotary worktable 8's upper surface, present to mould clamping holder 81 and form C type card frame material loading station, twist screw rod station, flat pad equipment station, mould card equipment station, flat pad bullet pad equipment station, lock nut equipment station and ejection of compact station in proper order in rotary worktable 8 circumference.

The feeding module 2 comprises an upper C-shaped clamping frame oscillating disc 21, a C-shaped clamping frame conveying groove 22 and a C-shaped clamping frame clamping conveying cylinder group 23; the C-shaped clamp frame oscillating disc 21 is arranged on one side of a C-shaped clamp frame feeding station of the rotary worktable 8, and the C-shaped clamp frame conveying groove 22 is arranged on the output of the C-shaped clamp frame oscillating disc 21 to realize the C-shaped clamp frame output in the C-shaped clamp frame oscillating disc 21; the C-shaped clamping frame clamping conveying cylinder group 23 is arranged at the output end of the C-shaped clamping frame conveying groove 22 through a cylinder group supporting frame, and the C-shaped clamping frame in the C-shaped clamping frame conveying groove 22 is clamped on a plastic feeding clamping holder 81 of a C-shaped clamping frame feeding station through the C-shaped clamping frame clamping conveying cylinder group 23.

The screw tightening module 3 comprises a screw discharging machine 31, a screw stepping frame 32, a nut locking machine 33, a guide rod cylinder 34, a rotary clamping cylinder group 35, a first elastic cushion vibrating disc 36 and a locking machine 37; the screw discharging machine 31 is arranged on one side of a screw screwing station on the rotary workbench 8, the screw stepping frame 32 is arranged at the output end of the screw discharging machine 31 and conveys screws output by the screw discharging machine 31, the nut locking machine 33 and the guide rod cylinder 34 are respectively arranged on two sides of the screw stepping frame 32, and the screw 12 on the screw stepping frame 32 is pushed into the nut locking machine 33 through the guide rod cylinder 34 to realize nut locking of the end part of the screw 12; the rotary clamping cylinder group 35 is arranged on the output end of the screw stepping frame 32, and the screw 12 screwed with the nut on the screw stepping frame 32 is clamped and rotates 90 degrees to move above a screw screwing station through the rotary clamping cylinder group 35; the first elastic cushion vibrating disk 36 is arranged beside the rotary clamping cylinder group 35, and the first elastic cushion vibrating disk 36 outputs the elastic cushion to the position above the screw twisting station; the locking machine 37 is arranged above the screw rod screwing station, and realizes that the screw rod 12 with the screwed nut passes through the elastic pad to be screwed and connected on the side edge of the C-shaped clamping frame 11 to realize the locking of the screw rod 12.

The flat pad assembly module 4 comprises a first flat pad vibration disc 41, the first flat pad vibration disc 41 is arranged beside the flat pad assembly station, the output end of the first flat pad vibration disc 41 extends to the position above a C-shaped clamping frame on which the screw 12 is installed, and the flat pads are embedded and installed on the screw 12 through the driving of an air cylinder.

The plastic card assembling module 5 is arranged beside a plastic card assembling station of the rotary worktable 8, the plastic card assembling module 5 comprises an upper plastic card unit vibration disc 51, a lower plastic card unit vibration disc 52 and a plastic card unit clamping cylinder group 53, the upper plastic card unit vibration disc 51 and the lower plastic card unit vibration disc 52 can realize forward and reverse placement and conveying of plastic cards, a discharge port of the lifting conveyor is positioned right above the upper plastic card unit vibration disc and the lower plastic card unit vibration disc, the two discharge ports of the lifting conveyor are totally two, the two discharge ports respectively correspond to the upper plastic card unit vibration disc and the lower plastic card unit vibration disc one by one, the plastic card unit clamping cylinder group 53 is arranged at the output ends of the upper plastic card unit vibration disc 51 and the lower plastic card unit vibration disc 52, and the plastic card units in the two vibration discs are sequentially clamped by the plastic card unit clamping cylinder group 53 in an alternating mode to be nested and stacked on a screw 12 of the plastic card assembling station.

The flat cushion and elastic cushion assembling module 6 is arranged beside a flat cushion and elastic cushion assembling station of the rotary worktable 8; the flat-pad and elastic-pad assembly module 6 comprises a second flat-pad vibration disc 61 and a second elastic-pad vibration disc 62; the output end of the second flat pad vibration disc 61 and the output end of the second elastic pad vibration disc 62 are respectively provided with a flat pad clamping and conveying cylinder 63 and an elastic pad clamping and conveying cylinder 64, and the elastic pads and the flat pads are sequentially nested in the screw 12 and located above the plastic card through the pair of clamps.

The locknut assembling module 7 is arranged beside a locknut assembling station of the rotary workbench, and the locknut assembling module 7 comprises a locknut oscillating disc 71 and a locknut locking machine 72; the output end of the locking nut oscillating disc 71 is positioned below the output end of the locking nut locking machine 72, and the locking nut output by the locking nut oscillating disc 71 is locked on the screw 12 through the locking nut locking machine 72 to realize the assembly of the plastic feeding card.

Ejection cylinder 82 and deflector 83 are provided with to the ejection of compact station on rotary worktable 8, and ejection cylinder 82 sets up to mould card holder side on ejection of compact station and realize moulding the ejecting rotary worktable 8 of card with the feedback of accomplishing the equipment, and deflector 83 sets up on rotary worktable 8's ejection of compact station's edge, realizes ejecting moulding the card output rotary worktable 8 of presenting.

The plastic feeding clip holder 81 is provided with a cavity facing the outer side of the rotary working outer edge and accommodating the C-shaped clip frame, and the top end of the cavity is provided with a C-shaped notch so as to realize the installation of a screw on the C-shaped clip frame.

A frame 84 in a polygonal column structure is arranged between the outer side of the rotary worktable 8 and each module; the side of the rotary worktable 8 is also provided with a control table 85.

The utility model discloses a theory of operation is: the C-shaped clamp frame is conveyed into a plastic feed clamp holding seat of the rotary worktable through the feeding module to be clamped; then, the screw is screwed up by the screw tightening module and then is screwed and installed on the side edge of the C-shaped clamping frame; the flat cushion is conveyed and embedded on the screw rod through the flat cushion assembly module, the plastic clamp is embedded on the screw rod through the plastic clamp assembly module, and then the flat cushion and the elastic cushion are installed on the screw rod and positioned above the plastic clamp through the flat cushion elastic cushion assembly module; and finally, installing the locking nut on a locking nut locking machine through a locking nut assembling module to realize the integral assembly of the plastic feed card.

It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A plastic feeding card assembly production line comprises a C-shaped card frame, a screw, a plastic card, a flat gasket and a locking nut; the C-shaped clamping frame is provided with a plastic feed card locking bolt matched with the inner wall of the C-shaped clamping frame; the screw rod is connected perpendicularly on C type card frame one side, mould the card, the flat pad, lock nut all connects on the screw rod, mould the card and mould the card by two halves and constitute, mould the medial surface draw-in groove of card and open the draw-in groove, two are moulded the card and are merged the back, two draw-in grooves form carry out the space of clamping to the cable in pairs, the draw-in groove in-connection who moulds the card has the sheath of arc form, be provided with the protruding muscle of outside convex installation on sheath arc outer wall, open the through-hole that has the protruding muscle of installation to pass on moulding the card, the both sides of moulding the dorsal aspect of card still all are provided with locating hole and reference column, and the distribution that staggers of locating hole and reference column, its characterized in that: present mould card assembly manufacturing line including the card sheath equipment mechanism of moulding that distributes side by side, present and mould card assembly mechanism, mould card sheath equipment mechanism and present and mould and be provided with conveying mechanism between the card assembly mechanism, conveying mechanism includes a lifting conveyor, and lifting conveyor's feed inlet is located moulds card sheath equipment mechanism department, and lifting conveyor's discharge gate is located and is presented and mould card assembly mechanism department.

2. The plastic-feed card assembly production line of claim 1, characterized in that: the plastic card sheath assembling mechanism comprises

the assigned position to which the plastic card moves is defined as a first position, the assigned position to which the sheath moves is the same position and is also the first position, the position of the discharge hole of the plastic card feeding and conveying assembly is a second position, and the position of the discharge hole of the sheath feeding and conveying assembly is a third position;

the plastic clamp clamping device comprises a plastic clamp clamping block, a dragging assembly and a dragging assembly, wherein the dragging assembly comprises a dragging support arranged on an assembling support, a dragging pneumatic clamping jaw is arranged on the dragging support, the dragging pneumatic clamping jaw is positioned below the plastic clamp clamping block when the plastic clamp clamping block moves to a first position, and the dragging pneumatic clamping jaw is driven by a dragging air cylinder arranged on the dragging support to lift up and down;

the shearing assembly comprises a shearing support arranged on the assembling support, pneumatic scissors are obliquely arranged on the shearing support, when the plastic clamp clamping block moves to a first position, the pneumatic scissors are positioned below the plastic clamp clamping block and positioned beside a dragging pneumatic clamping jaw, and the pneumatic scissors are driven by a shearing cylinder arranged on the shearing support to lift up and down along the oblique direction of the pneumatic scissors;

the plastic card sorting device comprises a plastic card pushing assembly, a sorting assembly and a sorting assembly, wherein the plastic card pushing assembly comprises a plastic card holding bracket, a pushing cylinder and a pushing plate, the pushing bracket is arranged on the plastic card holding bracket, the pushing plate is arranged on the pushing bracket and driven by the pushing cylinder arranged on the pushing bracket to reciprocate, so that the plastic card at a first position is pushed to the sorting assembly;

the sorting assembly comprises a sorting support arranged on the assembly support, a sorting plate is arranged on the sorting support and comprises a first sorting plate and a second sorting plate which are connected in sequence, wherein the first sorting plate is horizontally arranged and positioned at one side close to the material pushing plate, the second sorting plate is obliquely arranged, a material receiving channel, a qualified product channel and an unqualified product channel are arranged on the second sorting plate, the qualified product channel and the unqualified product channel are distributed at a discharge port of the material receiving channel in a splayed shape and are communicated with the material receiving channel, a sieve plate is further arranged at the discharge port of the material receiving channel and hinged with the sorting plate, and the sieve plate is driven by a screening cylinder to swing, so that the opening of the qualified product channel or the opening of the unqualified product channel is realized; the device also comprises an infrared distance meter, wherein the infrared distance meter is arranged on the sheath moving bracket and is right opposite to the first position;

3. The plastic-feed card assembly production line of claim 2, characterized in that: mould card feed conveying assembly including installing moulding card feed conveying frid on moulding the card feed support, mould card feed conveying frid and extend along the direction of delivery who moulds the card, still open respectively in the both sides of moulding the width direction of card feed conveying frid and dodge the first groove of dodging of moulding the card position post, mould the bottom of card feed conveying frid and install and mould a vibrating motor, should mould a vibrating motor and install on moulding the card feed support through a altitude mixture control seat.

4. The plastic card assembly production line of claim 2, characterized in that: the plastic card feeding and conveying trough plate is characterized in that a plastic card pressing plate is further arranged above the plastic card feeding and conveying trough plate, two sides of the plastic card pressing plate are connected with the plastic card feeding and conveying trough plate through matching of bolts and nuts, and a gap for accommodating a plastic card to pass through is reserved between the plastic card pressing plate and the plastic card feeding and conveying trough plate.

5. The plastic-feed card assembly production line of claim 2, characterized in that: sheath feed conveying assembly is including installing the sheath feed conveying frid on sheath feed support, and sheath feed conveying frid extends along the direction of delivery of sheath, the inboard bottom surface of sheath feed conveying frid is the arc form, and the groove is dodged to the second of sheath installation protruding muscle still opened at the middle part position of sheath feed conveying frid, sheath vibrating motor is installed to the bottom of sheath feed conveying frid, and this sheath vibrating motor passes through the second altitude mixture control seat and installs on sheath feed support.

6. The plastic card assembly production line of claim 2, characterized in that: mould the card grip block and constitute jointly by two centre gripping piecemeals that distribute side by side, all opened a breach in two mutual adjacent one sides of centre gripping piecemeal, and the breach on two centre gripping piecemeals cooperates jointly and forms the recess that holds the card of moulding and place, links to each other through adjusting the hydro-cylinder between two centre gripping piecemeals to realize the regulation of the interval between two centre gripping piecemeals through adjusting the hydro-cylinder, one of them centre gripping piecemeal links to each other with moulding the card actuating cylinder.

7. The plastic-feed card assembly production line of claim 1, characterized in that: the feeding module, the screw tightening module, the flat gasket assembly module, the plastic card assembly module, the flat gasket elastic gasket assembly module, the locking nut assembly module and the rotary worktable of the plastic card feeding assembly mechanism;

the feeding module comprises an upper C-shaped clamping frame oscillating disc, a C-shaped clamping frame conveying groove and a C-shaped clamping frame clamping conveying cylinder group; the C-shaped clamp frame oscillating disc is arranged on one side of a C-shaped clamp frame feeding station of the rotary worktable, and the C-shaped clamp frame conveying groove is arranged at the output of the C-shaped clamp frame oscillating disc to realize the output of the C-shaped clamp frame in the C-shaped clamp frame oscillating disc; the C-shaped clamping frame clamping and conveying cylinder group is arranged at the output end of the C-shaped clamping frame conveying groove through a cylinder group supporting frame, and the C-shaped clamping frames in the C-shaped clamping frame conveying groove are clamped to the plastic feeding clamping holding seats of the C-shaped clamping frame feeding station through the C-shaped clamping frame clamping and conveying cylinder group;

the screw tightening module comprises a screw discharging machine, a screw stepping frame, a nut locking machine, a guide rod cylinder, a rotary clamping cylinder group, a first elastic cushion vibration disc and a locking machine; the screw discharging machine is arranged on one side of a screw twisting station on the rotary workbench, the screw stepping frame is arranged at the output end of the screw discharging machine and used for conveying screws output by the screw discharging machine, the nut locking machine and the guide rod cylinder are respectively arranged on two sides of the screw stepping frame, and the screw on the screw stepping frame is pushed into the nut locking machine through the guide rod cylinder so as to realize nut locking of the end part of the screw; the rotary clamping cylinder group is arranged at the output end of the screw stepping frame, and the screw screwed with the nut on the screw stepping frame is clamped and rotated by 90 degrees to move to the position above a screw screwing station through the rotary clamping cylinder group; the first elastic cushion vibrating disk is arranged beside the rotary clamping cylinder group and outputs elastic cushions to the position above the screw twisting station; the locking machine is arranged above the screw rod screwing station, so that the screw rod with the screwed nut penetrates through the elastic pad to be screwed and connected to the side edge of the C-shaped clamping frame to realize locking of the screw rod;

the plastic card assembling module is arranged beside a plastic card assembling station of the rotary worktable and comprises an upper plastic card unit vibration disc, a lower plastic card unit vibration disc and a plastic card unit clamping cylinder group, the upper plastic card unit vibration disc and the lower plastic card unit vibration disc realize forward and reverse placement and conveying of plastic cards, a discharge port of the lifting conveyor is positioned right above the upper plastic card unit vibration disc and the lower plastic card unit vibration disc, the two discharge ports of the lifting conveyor are respectively in one-to-one correspondence with the upper plastic card unit vibration disc and the lower plastic card unit vibration disc, the plastic card unit clamping cylinder group is arranged at the output ends of the upper plastic card unit vibration disc and the lower plastic card unit vibration disc, and the plastic card units in the two vibration discs are sequentially clamped by the plastic card unit clamping cylinder group to be nested and stacked on a screw of the plastic card assembling station;

the flat cushion and elastic pad assembling module is arranged beside a flat cushion and elastic pad assembling station of the rotary working table; the flat cushion and elastic cushion assembly module comprises a second flat cushion vibration disc and a second elastic cushion vibration disc; the output end of the second flat pad vibration disc and the output end of the second elastic pad vibration disc are respectively provided with a flat pad clamping and conveying cylinder and an elastic pad clamping and conveying cylinder, and the elastic pad and the flat pad are sequentially nested in the screw and positioned above the plastic card through the pair of clamping;

the locking nut assembling module is arranged beside a locking nut assembling station of the rotary workbench and comprises a locking nut oscillating disc and a locking nut locking machine; the output end of the locking nut oscillating disc is positioned below the output end of the locking nut locking machine, and the locking nut output by the locking nut oscillating disc is locked on the screw rod through the locking nut locking machine to realize the assembly of the plastic feeding card.

8. The plastic card assembly production line of claim 7, characterized in that: the ejection mechanism is characterized in that an ejection cylinder and a guide plate are arranged on a discharging station of the rotary workbench, the ejection cylinder is arranged on the discharging station and used for feeding a plastic card holder to realize that the ejection rotary workbench for ejecting the plastic card is molded on the feeding station and used for completing assembling, and the guide plate is arranged on the edge of the discharging station of the rotary workbench and used for realizing ejection feeding of the plastic card and outputting the rotary workbench.

9. The plastic card assembly production line of claim 1, characterized in that: the plastic feeding clamping holder is provided with a cavity which is towards the outer side of the rotary working outer edge and used for accommodating the C-shaped clamping frame, and the top end of the cavity is provided with a C-shaped notch to realize the installation of the screw rod on the C-shaped clamping frame.