CN216782433U - Full-automatic truckle mold insert frock - Google Patents
Full-automatic truckle mold insert frock Download PDFInfo
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- CN216782433U CN216782433U CN202122884726.4U CN202122884726U CN216782433U CN 216782433 U CN216782433 U CN 216782433U CN 202122884726 U CN202122884726 U CN 202122884726U CN 216782433 U CN216782433 U CN 216782433U
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- bearing
- state
- guide plate
- monolith
- bearing seat
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Abstract
The utility model discloses a full-automatic trundle insert tool, which belongs to the technical field of trundle assembly and is used for completing automatic machining of trundle inserts through mutual matching of a vibrating disc, a bearing material trimming device, a robot and an injection molding machine. In actual operation, the vibration dish is with bearing vibration material loading to material way, feeding drive arrangement says the bearing propelling movement to material all in one piece spare with the material, material all in one piece drive arrangement drive material all in one piece spare is switched to the second state by first state, the robot snatchs the bearing on the material all in one piece spare, and move it to the front mould board, the injection molding machine is in injection moulding, can inlay the bearing on the truckle, afterwards, demoulding mechanism separates it with back template, the truckle falls to realize automatic unloading based on self gravity. According to the utility model, the efficient installation of the caster insert is realized through the scheme, the automation degree is high, the operation efficiency is improved, the waste of manpower and material resources in unit time is greatly reduced, and the safety of operators is ensured.
Description
Technical Field
The utility model relates to the technical field of caster assembly, in particular to a full-automatic caster insert tool.
Background
Casters play an important role in transporting objects as parts indispensable to industrial activities. The bearing is as one of the mold insert of truckle, inlays it on the truckle through injection moulding equipment more, and the actual processing mode adopts semi-automatization, needs the manual mode to arrange the truckle on injection moulding equipment's front template, and this mode is efficient, with high costs, has the potential safety hazard moreover.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides a full-automatic caster insert tool.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a full-automatic caster insert tool comprises a frame, a vibrating disk arranged on the frame, a bearing material arranging device, a robot and an injection molding machine positioned on the side of the frame, the injection molding machine comprises a front template and a rear template, a mold cavity is formed between the rear end surface of the front template and the front end surface of the rear template for processing, a feeding channel is arranged on the front end surface of the front template, a demoulding mechanism is arranged on the rear end surface of the rear template, the bearing material arranging device comprises a mounting rack, a material channel arranged on the mounting rack, a feeding driving device positioned on the side of the material channel, a material arranging part and a material arranging driving device for driving the material arranging part to switch between a first state and a second state, the material channel is used for receiving the output end of the vibrating disc, the feeding driving device can push the bearing on the material channel to the material arranging part in the first state, and the robot is used for grabbing the bearing on the material arranging part and moving the bearing to the front template in the second state.
Preferably, the material sorting part comprises a first material sorting assembly, the first material sorting assembly comprises a first guide plate and a plurality of first bearing seats in sliding connection with the first guide plate, a first limiting structure used for limiting the first bearing seats to move between a first state and a second state is arranged between each first bearing seat and the first guide plate, the output end of the material sorting driving device is connected with the first guide plate, each first bearing seat can be driven by the first guide plate to approach and carry the material channel when in the first state, and each first bearing seat can be driven by the first guide plate to separate when in the second state.
Preferably, the first limiting structure comprises an elongated hole arranged on the first guide plate and a guide column arranged on the first bearing seat, and the guide column can slide along the elongated hole.
Preferably, the mounting rack is provided with bearing seat guide rails, and each first bearing seat is provided with a bearing seat sliding block matched with the bearing seat guide rail.
Preferably, the first monolith assembly further comprises a first positioning means for preventing the bearing from falling off during the moving.
Preferably, the first positioning device includes a first mounting block, a first positioning cylinder for driving the first mounting block to ascend and descend, and a plurality of first ejector pin assemblies movable with the first bearing seats, and the ejector pins in the first ejector pin assemblies can ascend under the driving of the first positioning cylinder to pass through the first bearing seats to position the bearings.
Preferably, a first thimble guide rail is arranged on the first mounting block, and a first thimble sliding block matched with the first thimble guide rail is arranged on each first thimble assembly.
Preferably, the monolith member further comprises a second monolith assembly slidably disposed on the mounting frame, and a second drive means connected to the second monolith assembly, the second monolith assembly being disposed side by side with the first monolith assembly and being capable of being driven by the second drive means to approach or move away from the first monolith assembly.
Preferably, the second material sorting assembly comprises a second guide plate and a plurality of second bearing seats in sliding connection with the second guide plate, a second limiting structure used for limiting the second bearing seats to be switched between a first state and a second state is arranged between each second bearing seat and the second guide plate, the output end of the material sorting driving device is connected with the second guide plate, each second bearing seat can be drawn close and bear the material channel under the driving of the second guide plate in the first state, and each second bearing seat can be separated under the driving of the second guide plate in the second state.
The utility model has the beneficial effects that: the automatic processing of the caster insert is completed through the mutual matching of the vibration disc, the bearing material shaping device, the robot and the injection molding machine. In actual operation, the vibration dish is with bearing vibration material loading to material way, feeding drive arrangement says the bearing propelling movement to material all in one piece spare with the material, material all in one piece drive arrangement drive material all in one piece spare is switched to the second state by first state, the robot snatchs the bearing on the material all in one piece spare, and move it to the front mould board, the injection molding machine is in injection moulding, can inlay the bearing on the truckle, afterwards, demoulding mechanism separates it with back template, the truckle falls to realize automatic unloading based on self gravity. According to the utility model, the efficient installation of the caster insert is realized through the scheme, the automation degree is high, the operation efficiency is improved, the waste of manpower and material resources in unit time is greatly reduced, and meanwhile, the safety of operation personnel is ensured.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the present invention without showing the injection molding machine;
FIG. 3 is a schematic view of the bearing finisher of the present invention in a first state;
FIG. 4 is one of the schematic structural views of the bearing finisher of the present invention in a second state;
FIG. 5 is a second schematic view of the bearing finisher of the present invention in a second state.
Detailed Description
The utility model is further illustrated with reference to the following figures and examples.
As shown in fig. 1-5, a full-automatic caster insert tool comprises a frame 1, a vibrating tray 2 arranged on the frame 1, a bearing material shaping device, a robot 3, and an injection molding machine 4 located on a side of the frame 1, wherein the injection molding machine 4 comprises a front template 5 and a rear template, a mold cavity is formed between a rear end surface of the front template 5 and a front end surface of the rear template for processing, a feeding channel 6 is arranged on the front end surface of the front template 5, a demolding mechanism is arranged on the rear end surface of the rear template, the bearing material shaping device comprises a mounting frame 7, a material channel 8 arranged on the mounting frame 7, a feeding driving device 9 located on a side of the material channel 8, a material shaping part, and a material shaping driving device 10 for driving the material shaping part to switch between a first state and a second state, the material channel 8 receives an output end of the vibrating tray 2, and when the first state, the feeding driving device 9 can push a bearing on the material channel 8 to the material shaping part, in the second state, the robot 3 is used to grab the bearings on the monolith and move them to the front template 5.
The automatic processing of the caster insert is completed through the mutual matching of the vibration disc 2, the bearing material arranging device, the robot 3 and the injection molding machine 4. In the actual operation, vibration dish 2 vibrates the material loading with the bearing to material way 8, feeding drive arrangement 9 with the bearing propelling movement on the material way 8 to material all in one piece spare, material all in one piece drive arrangement 10 drive material all in one piece spare switches to the second state by first state, robot 3 snatchs the bearing on the material all in one piece spare to move it to front template 5, injection molding machine 4 is in injection moulding, can inlay the bearing on the truckle, afterwards, demoulding mechanism separates it and back template, the truckle is based on self gravity and falls down the realization automatic unloading. According to the utility model, the efficient installation of the caster insert is realized through the scheme, the automation degree is high, the operation efficiency is improved, the waste of manpower and material resources in unit time is greatly reduced, and the safety of operators is ensured.
Specifically, the monolith component includes a first monolith assembly 11, where the first monolith assembly 11 includes a first guide plate 12 and a plurality of first bearing seats 13 slidably connected to the first guide plate 12, a first limiting structure for limiting the movement of the first bearing seats 13 between a first state and a second state is disposed between each first bearing seat 13 and the first guide plate 12, an output end of the monolith driving device 10 is connected to the first guide plate 12, in the first state, each first bearing seat 13 can be brought together and support the material channel 8 by the drive of the first guide plate 12, and in the second state, each first bearing seat 13 can be separated by the drive of the first guide plate 12.
When feeding, the material distributing component is in a first state, and at the moment, under the driving of the material distributing driving device 10, the first guide plate 12 drives the first bearing seats 13 to close and bear the material channel 8; in order to facilitate the robot 3 to grab the bearings on the monolith component, when the monolith component is in the second state, at this time, under the driving of the monolith driving device 10, the first guide plate 12 drives each first bearing seat 13 to move, because each first bearing seat 13 is slidably connected with the first guide plate 12, a first limit structure is further arranged between each first bearing seat 13 and the first guide plate 12, and under the driving of the first guide plate 12, each first bearing seat 13 is separated and can slide to a preset position relative to the first guide plate 12.
Specifically, the first limiting structure includes an elongated hole 14 disposed on the first guide plate 12, and a guide post 15 disposed on the first bearing seat 13, wherein the guide post 15 can slide along the elongated hole 14.
In this embodiment, the number of the first bearing seats 13 is four, the first bearing seats 13 are provided with the guide posts 15, the first guide plate 12 is provided with the elongated holes 14, the number of the elongated holes 14 matches the number of the first bearing seats 13, each guide post 15 can slide in the corresponding elongated hole 14, and the length of each elongated hole 14 is set to limit the movement of each first bearing seat 13 between the first state and the second state. As shown in fig. 3, when feeding, the monolith is in the first state, and each first bearing housing 13 is close to and receives the material passage 8; as shown in fig. 4, when the monolith is in the second state, the first guide plate 12 drives each first bearing seat 13 to move to the predetermined position.
As another embodiment of the present invention, the first bearing seats 13 and the first guide plate 12 may be slidably connected through the cooperation of the guide rail and the slider, and at the same time, the limit of the movement of each first bearing seat 13 between the first state and the second state is realized by providing a limit stopper. Of course, the present invention may also adopt other manners that can realize the above-mentioned sliding and limiting functions in the prior art, which is not limited herein.
In order to assist the first bearing block 13 to move, a bearing block guide rail 16 is arranged on the mounting frame 7, and a bearing block sliding block 17 matched with the bearing block guide rail 16 is arranged on each first bearing block 13.
Further, the first monolith assembly 11 further comprises a first positioning means to prevent the bearing from falling off during the movement.
As shown in fig. 4 and 5, the first positioning device includes a first mounting block 18, a first positioning cylinder 19 for driving the first mounting block 18 to move up and down, and a plurality of first ejector pin assemblies 20 movable with the first bearing seats 13, and the ejector pins in the first ejector pin assemblies 20 can be driven by the first positioning cylinder 19 to move up to pass through the first bearing seats 13 to position the bearing.
In order to assist the first thimble assembly 20 to move, the first mounting block 18 is provided with a first thimble guide rail 21, and each first thimble assembly 20 is provided with a first thimble sliding block 22 matched with the first thimble guide rail 21.
During feeding, the first positioning cylinder 19 is in a contracted state, the upper end of the ejector pin is not exposed out of the first bearing seat 13, the feeding driving device 9 drives the bearing to move, after feeding is completed, the first positioning cylinder 19 extends out to drive the first mounting block 18 and the first ejector pin assembly 20 on the first mounting block to integrally ascend, the ejector pin in the first ejector pin assembly 20 penetrates through the first bearing seat 13 to position the bearing, and the bearing is prevented from being separated from the first bearing seat 13 in the subsequent material sorting process.
To further improve the assembly efficiency of the caster insert, the monolith assembly of the present invention further comprises a second monolith assembly 23 slidably disposed on the mounting frame 7, and a second driving device 24 connected to the second monolith assembly 23, wherein the second monolith assembly 23 is disposed side by side with the first monolith assembly 11 and can be driven by the second driving device 24 to approach or separate from the first monolith assembly 11.
As shown in fig. 4, the second monolith assembly 23 includes a second guide plate 25 and a plurality of second bearing seats 26 slidably connected to the second guide plate 25, a second limiting structure for limiting the second bearing seats 26 to switch between a first state and a second state is disposed between each second bearing seat 26 and the second guide plate 25, an output end of the monolith driving device 10 is connected to the second guide plate 25, in the first state, each second bearing seat 26 can be moved close to and support the material channel 8 by the second guide plate 25, and in the second state, each second bearing seat 26 can be moved apart by the second guide plate 25. The structure of the second monolith assembly 23 is the same as that of the first monolith assembly 11, and will not be described herein.
When feeding, the second monolith assembly 23 is driven by the second driving means 24 to approach the first monolith assembly 11, the feed driving means 9 feeds two rows of bearings to the first and second monolith assemblies 11 and 23, respectively, and then the second driving means 24 drives the second monolith assembly 23 away from the first monolith assembly 11, and then the monolith driving means 10 is operated.
Through the setting of second material all in one piece subassembly 23 and second drive arrangement 24, can realize the automated processing of two rows of bearings simultaneously, specifically in this embodiment, can realize the feeding of eight bearings, material all in one piece, mould plastics simultaneously and inlay the operation, efficiency improves by a wide margin.
While the preferred embodiments of the present invention have been illustrated and described, it will be appreciated that the utility model may be embodied otherwise than as specifically described and that equivalent alterations and modifications, which may be effected thereto by those skilled in the art without departing from the spirit of the utility model, are deemed to be within the scope and spirit of the utility model.
Claims (9)
1. The full-automatic caster insert tool is characterized by comprising a rack (1), a vibrating disc (2) arranged on the rack (1), a bearing material shaping device, a robot (3) and an injection molding machine (4) located on the side of the rack (1), wherein the injection molding machine (4) comprises a front template (5) and a rear template, a mold cavity is formed between the rear end face of the front template (5) and the front end face of the rear template for processing, a feeding channel (6) is arranged on the front end face of the front template (5), a demolding mechanism is arranged on the rear end face of the rear template, the bearing material shaping device comprises a mounting rack (7), a material channel (8) arranged on the mounting rack (7), a feeding driving device (9) located on the side of the material channel (8), a material shaping piece and a material shaping driving device (10) for driving the material shaping piece to switch between a first state and a second state, the material channel (8) is used for bearing the output end of the vibrating disc (2), in the first state, the feeding driving device (9) can push the bearing on the material channel (8) to the single-piece component, and in the second state, the robot (3) is used for grabbing the bearing on the single-piece component and moving the bearing to the front template (5).
2. The full-automatic caster insert tool according to claim 1, wherein the monolith comprises a first monolith assembly (11), the first monolith assembly (11) comprises a first guide plate (12) and a plurality of first bearing seats (13) slidably connected to the first guide plate (12), a first limit structure for limiting the first bearing seats (13) to move between a first state and a second state is arranged between each first bearing seat (13) and the first guide plate (12), an output end of the monolith driving device (10) is connected to the first guide plate (12), each first bearing seat (13) can be moved close to and bear the material channel (8) under the driving of the first guide plate (12) in the first state, and each first bearing seat (13) can be moved apart under the driving of the first guide plate (12) in the second state.
3. The full-automatic caster insert tooling device according to claim 2, wherein the first limiting structure comprises an elongated hole (14) formed in the first guide plate (12) and a guide post (15) formed in the first bearing seat (13), and the guide post (15) can slide along the elongated hole (14).
4. The full-automatic caster insert tooling device according to claim 2, wherein a bearing seat guide rail (16) is provided on the mounting frame (7), and a bearing seat slider (17) matched with the bearing seat guide rail (16) is provided on each first bearing seat (13).
5. The fully automatic caster insert tooling of claim 2, wherein said first monolith assembly (11) further comprises a first positioning device that prevents the bearings from falling off during the movement.
6. The full-automatic caster insert tooling device according to claim 5, wherein the first positioning device comprises a first mounting block (18), a first positioning cylinder (19) for driving the first mounting block (18) to ascend and descend, and a plurality of first ejector pin assemblies (20) capable of moving along with the first bearing seats (13), and the ejector pins in the first ejector pin assemblies (20) can ascend under the driving of the first positioning cylinder (19) to penetrate through the first bearing seats (13) to position the bearing.
7. The full-automatic caster insert tooling device according to claim 6, wherein the first mounting block (18) is provided with a first ejector pin guide rail (21), and each first ejector pin assembly (20) is provided with a first ejector pin slider (22) matched with the first ejector pin guide rail (21).
8. The fully automatic caster insert tooling assembly of claim 2, wherein the monolith further comprises a second monolith assembly (23) slidably disposed on the mounting frame (7), and a second driving device (24) connected to the second monolith assembly (23), the second monolith assembly (23) being disposed side by side with the first monolith assembly (11) and being capable of being driven by the second driving device (24) to approach or move away from the first monolith assembly (11).
9. The full-automatic caster insert tool according to claim 8, wherein the second monolith assembly (23) comprises a second guide plate (25) and a plurality of second bearing seats (26) slidably connected with the second guide plate (25), a second limiting structure for limiting the second bearing seats (26) to switch between a first state and a second state is arranged between each second bearing seat (26) and the second guide plate (25), the output end of the monolith driving device (10) is connected with the second guide plate (25), each second bearing seat (26) can be driven by the second guide plate (25) to draw close and bear the material channel (8) in the first state, and each second bearing seat (26) can be driven by the second guide plate (25) to separate in the second state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122884726.4U CN216782433U (en) | 2021-11-23 | 2021-11-23 | Full-automatic truckle mold insert frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122884726.4U CN216782433U (en) | 2021-11-23 | 2021-11-23 | Full-automatic truckle mold insert frock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216782433U true CN216782433U (en) | 2022-06-21 |
Family
ID=82004461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122884726.4U Active CN216782433U (en) | 2021-11-23 | 2021-11-23 | Full-automatic truckle mold insert frock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216782433U (en) |
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2021
- 2021-11-23 CN CN202122884726.4U patent/CN216782433U/en active Active
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