CN215148200U

CN215148200U - Automatic sand blasting and shot blasting integrated machine

Info

Publication number: CN215148200U
Application number: CN202121084138.6U
Authority: CN
Inventors: 雷佳乐; 朱裕华
Original assignee: Chongqing Youte Mould Co ltd
Current assignee: Chongqing Youte Mould Co ltd
Priority date: 2021-05-20
Filing date: 2021-05-20
Publication date: 2021-12-14
Anticipated expiration: 2031-05-20

Abstract

The utility model provides an automatic change sandblast peening all-in-one, the whole outer wall fixed mounting of host computer has and is used for sand or the bellied buffer container of shot, the horizontal rotation in the buffer container top installs the sorting unit who is used for electromagnetic adsorption sand shot, buffer container top surface fixed connection inlet pipe buffer container lateral wall slope fixed connection shunt tubes, the shunt tubes is the top of shunt tubes with buffer container's link, horizontal rotation installs the guide plate in the buffer container, when the guide plate rotates to its expansion end and hugs closely with the buffer container inner wall, the guide plate cuts off buffer container middle part, the axis of rotation and the shunt tubes of guide plate are located buffer container's homonymy, and the axis of rotation of guide plate is located the orificial bottom of one end that the shunt tubes is close to buffer container. The utility model provides a steel shot in the sand grain influences processingquality's problem during the sandblast processing that exists among the prior art, produced the effect that improves sandblast shot blasting processingquality.

Description

Automatic sand blasting and shot blasting integrated machine

Technical Field

The utility model relates to a mould processing equipment technical field especially relates to an automatic change sandblast peening all-in-one.

Background

Both sand blasting and shot blasting are methods for strongly spraying sand flow or steel shot to the surface of a mold by utilizing compressed air to clean the surface of the mold; the sand blasting can remove pollutants on the surface of the die, and the shot blasting can generate compressive stress on the die, so that the fatigue strength, the stress resistance and the corrosion resistance of the die are improved; in the production process of the mold, sand blasting and shot blasting are often performed on the mold, in order to improve the production efficiency, a sand blasting shot blasting machine is integrated in the prior art, for example, patent document CN107877395A discloses a full-automatic upper and lower high-pressure internal and external sand blasting shot blasting machine, which comprises an upper device, a revolution device, a rotation device, a sand blasting gun system, a sand blasting gun swinging device, a sand lifting device, a lower device and an electric cabinet, wherein a container for buffering is arranged inside the sand blasting shot blasting machine, the container is funnel-shaped, when the sand blasting gun needs to work, sand or shots contained in the container can be ejected out of the sand blasting gun by filling compressed air into the container, although the sand blasting or shot blasting can be selectively performed by the sand blasting gun, in the long-term use process, the condition that the sand or steel shots in the container are mixed exists, when the sand blasting shot blasting process is performed, a worker often selects the number of sand blasting or shot blasting according to the surface condition of the mold, the flow meter is used for controlling, the air pressure in the container is different during shot blasting and sand blasting, the hardness of the steel shot is higher than that of sand grains, if the steel shot is mixed in the sand or the sand is mixed in the steel shot, the quality of sand blasting or shot blasting production can be reduced in the actual production process, and the quality of the surface of the mold is finally influenced.

SUMMERY OF THE UTILITY MODEL

To the not enough that exists among the prior art, the utility model provides an automatic change sandblast peening all-in-one, it has solved the sandblast that exists among the prior art and has added the problem that influences processingquality with the shot in the sand grain.

According to the embodiment of the utility model, an automatic sand blasting and shot blasting integrated machine comprises a main machine body for sand blasting and shot blasting and an electric cart device fixedly connected with one end of the main machine body and used for transporting materials and driving the materials to rotate, a buffer container used for pressurizing sand or steel shots is fixedly arranged on the outer wall of the main machine body, a sorting component used for electromagnetically adsorbing the steel shots in the sand is horizontally and rotatably arranged at the top in the buffer container, a feeding pipe is fixedly connected with the top surface of the buffer container, the sorting component is positioned under the feeding pipe, the cross section area of the sorting component is larger than that of the feeding pipe, a shunt pipe is fixedly connected with the side wall of the buffer container in an inclined way, the connecting end of the shunt pipe and the buffer container is the top end of the shunt pipe, a guide plate is horizontally and rotatably arranged in the buffer container, when the guide plate rotates to the movable end to be tightly attached to the inner wall of the buffer container, the middle part of the buffer container is cut off by the guide plate, the rotating shaft of the guide plate and the shunt pipe are positioned at the same side of the buffer container, and the rotating shaft of the guide plate is positioned at the bottom of the orifice at one end of the shunt pipe close to the buffer container.

Preferably, the separation subassembly includes that the level rotates to be installed hollow magnetic separation axle, fixed mounting in the buffer container fix the solenoid at the magnetic separation axle inner wall with the spiral magnetic separation motor on the buffer container lateral wall, and magnetic separation motor's output shaft is connected with the one end transmission of magnetic separation axle, and the other end fixed connection of magnetic separation axle is used for the DC power supply of solenoid power supply.

Preferably, the peripheral surface of the magnetic separation shaft is uniformly grooved or uniformly provided with bulges.

Preferably, the inner wall of the buffer container is fixedly provided with a wear-resistant plate, and when the baffle separates the buffer container, the side surface of the wear-resistant plate is in contact with the movable end of the baffle.

Preferably, the electric cart device comprises a case, a feeding sliding door horizontally and slidably mounted on the case and opened and closed through opening and closing, an electric guide rail horizontally and fixedly mounted between the case and the main machine, a material tray is horizontally and movably mounted on the electric guide rail, a bearing tray driven by a motor is vertically and rotatably mounted at the top of the material tray, material receiving hoppers are uniformly arranged at the bottom of the case and the main machine, and the bottom ends of the material receiving hoppers are fixedly connected to inclined collecting pipes.

Compared with the prior art, the utility model discloses following beneficial effect has:

the working principle of the automatic sand blasting and shot blasting integrated machine is as follows: the method comprises the following steps of placing materials on an electric cart device, conveying the materials into a main machine whole body by the electric cart device, inputting sand or steel shots into a buffer container through a feeding pipe, enabling a sorting assembly to be in a power-off state when the steel shots enter, enabling a guide plate to be in a vertical state, inputting high-pressure gas into the buffer container through an air inlet pipe, enabling the high-pressure gas to drive the steel shots to flow through a sand blasting gun from a communicating pipe at the bottom of the buffer container to enter the main machine whole body, and processing the materials; when the sand grain enters, the separation subassembly is the on-state, the sand flows from the separation subassembly top, the separation subassembly passes through the motor and drives the rotation, make the sand grain dispersed, the steel shot in the sand grain is fully inhaled to the separation subassembly magnetism, bring into the host computer whole internal back by high-pressure gas at the sand grain, the motor drives the guide plate and rotates, make the guide plate to the inside separation of buffer container, the separation subassembly outage, the steel shot falls on the guide plate, the guide plate is in the tilt state, the steel shot gets into in the shunt tubes through the guide plate water conservancy diversion, realize the screening of steel shot in the sand grain, the quality of material sandblast processing has been improved.

Drawings

Fig. 1 is a front view of an embodiment of the present invention.

Fig. 2 is a schematic diagram of an internal structure of an embodiment of the present invention.

Fig. 3 is a top view of a buffer container according to an embodiment of the present invention.

Fig. 4 is an enlarged view of the area a in fig. 2.

In the above drawings: 100. the whole host machine; 101. a buffer container; 102. a feed pipe; 103. an air inlet pipe; 104. a magnetic separation shaft; 105. an electromagnetic coil; 106. a baffle; 107. a shunt tube; 108. a wear plate; 109. a communicating pipe; 110. a sand blasting gun; 111. a direct current power supply; 112. a magnetic separation motor; 113. a shunt motor; 200. an electric cart device; 201. a feeding sliding door; 202. a partition plate; 203. an electric rail; 204. a material tray; 205. a receiving hopper; 206. and collecting the tubes.

Detailed Description

The technical solution of the present invention will be further explained with reference to the accompanying drawings and embodiments.

As shown in fig. 1-4, in order to improve the quality of sand blasting process, the embodiment of the present invention provides an automatic sand blasting and shot blasting integrated machine, which comprises a main unit 100 for sand blasting and shot blasting and an electric cart device 200 fixedly connected to one end of the main unit 100 for transporting materials and driving the materials to rotate, a buffer container 101 for pressurizing sand or steel shots is fixedly installed on the outer wall of the main unit 100, a sorting component for electromagnetically adsorbing steel shots in sand is installed on the inner top of the buffer container 101 in a horizontal rotating manner, a feeding pipe 102 is fixedly connected to the top surface of the buffer container 101, the sorting component is located under the feeding pipe 102, the cross-sectional area of the sorting component is larger than that of the feeding pipe 102, a shunt pipe 107 is fixedly connected to the side wall of the buffer container 101 in an inclined manner, the connecting end of the shunt pipe 107 and the buffer container 101 is the top end of the shunt pipe 107, a guide plate 106 is installed in the buffer container 101 in a horizontal rotating manner, when the guide plate 106 rotates to the movable end and is tightly attached to the inner wall of the buffer container 101, the guide plate 106 partitions the middle of the buffer container 101, the rotating shaft of the guide plate 106 and the shunt pipe 107 are located on the same side of the buffer container 101, and the rotating shaft of the guide plate 106 is located at the bottom of the pipe orifice at one end of the shunt pipe 107 close to the buffer container 101.

A plurality of sand blasting guns 110 are uniformly and fixedly installed in the host machine whole 100, the bottom of the buffer container 101 is fixedly connected with a communicating pipe 109, the communicating pipe 109 is communicated with the sand blasting guns 110, the bottom of the buffer container 101 is funnel-shaped, the two feeding pipes 102 are respectively used for feeding steel shots and sand grains, and sand blasting or shot blasting processing is selected according to the surface condition of the material and the surface requirement of the material; during shot blasting, the steel shots enter the buffer container 101 from the feeding pipe 102, the steel shots and sand can be transported through a dragon transportation shaft, the quantity of the steel shots is measured through a flowmeter, the top of the buffer container 101 is fixedly connected with the air inlet pipe 103, high-pressure gas is filled into the buffer container 101 through the air inlet pipe 103, a valve on the communicating pipe 109 is opened, the high-pressure gas drives the steel shots to pass through the communicating pipe 109 and be sprayed out of the sand blasting gun 110, and shot blasting processing is performed on the materials; during sand blasting, sand grains are conveyed into the buffer container 101 through the other feeding pipe 102, the separation assembly is started simultaneously, the separation assembly rotates to break up the sand grains falling on the separation assembly, an electromagnet in the separation assembly is electrified to magnetically attract steel shots in the sand grains, the steel shots are adsorbed on the surface of the separation assembly, the sand grains fall from two sides of the separation assembly, high-pressure gas with another pressure intensity is input through an air inlet pipe, a valve on the communicating pipe 109 is opened, sand blasting can be performed, after the sand blasting is completed, the shunt motor 113 is electrified, the shunt motor 113 is fixedly installed on the outer wall of the buffer container 101, an output shaft of the shunt motor 113 is coaxially and fixedly connected with one end of a rotating shaft of the guide plate 106, the shunt motor 113 drives the guide plate 106 to rotate, the guide plate 106 separates the interior of the buffer container 101, and the guide plate 106 is in an inclined state at the moment, the sorting assembly is powered off, the steel shots on the sorting assembly fall on the guide plate 106, the steel shots enter the shunt pipe 107 after being guided by the guide plate 106, the rotating shaft of the guide plate 106 is installed at the bottom of the pipe opening of the shunt pipe 107, the shunt pipe 107 is a rectangular pipe, the width of the shunt pipe 107 is equal to that of the buffer container 101, the connecting end of the shunt pipe 107 and the buffer container 101 is the top end, all the steel shots falling on the guide plate 106 enter the shunt pipe 107, the shunt pipe 107 is connected with a container for storing the steel shots, and sand blasting and steel shot sorting are completed; when the material is sandblasted or shot-blasted, the electric cart device 200 can drive the material to rotate, so that the processing quality of the surface of the material is improved.

The hardness of sand grains is lower than that of steel shots, so that the steel shots can be screened after the shot blasting process is finished without screening the sand grains during shot blasting.

As shown in fig. 2-4, for realizing the magnetic separation of shot, the separation subassembly includes that the level rotates to be installed hollow magnetic separation axle 104, fixed mounting in buffer container 101 are in magnetic separation motor 112 and the spiral on the lateral wall of buffer container 101 are fixed at the solenoid 105 of magnetic separation axle 104 inner wall, and the output shaft of magnetic separation motor 112 is connected with the one end transmission of magnetic separation axle 104, and the other end fixed connection of magnetic separation axle 104 is used for the DC power supply 111 of solenoid 105 power supply.

The output shaft of magnetic separation motor 112 is connected with the coaxial fixed connection of one end of magnetic separation axle 104, and solenoid 105 spiral winding is fixed at the inner wall of magnetic separation axle 104, and DC power supply 111 is after the power supply to solenoid 105, and magnetic separation axle 104 is whole to take magnetism, and the steel shot is adsorbed after falling on magnetic separation axle 104, and at magnetic separation axle 104 rotation in-process, DC power supply 111 follows the rotation, can avoid the electric wire to twine at will.

As shown in FIG. 2, in order to increase the surface area of the outer circumferential surface of the magnetic separation shaft 104, the outer circumferential surface of the magnetic separation shaft 104 is uniformly grooved or uniformly provided with protrusions; the magnetic steel shot attracting capacity of the magnetic separation shaft 104 is improved.

As shown in fig. 2, in order to improve the service life of the deflector 106, a wear plate 108 is fixedly installed on the inner wall of the buffer container 101, and when the deflector 106 partitions the buffer container 101, the side surface of the wear plate 108 contacts with the movable end of the deflector 106; the wear-resisting plate 108 is made of rubber, so that the wear of the movable end of the guide plate 106 is reduced, and meanwhile, when the guide plate 106 separates the interior of the buffer container 101, the guide plate 106 can compress the wear-resisting plate 108 to deform the wear-resisting plate, so that the control precision of the shunt motor 113 is reduced.

As shown in fig. 1-2, in order to realize transportation and rotation of materials, the electric cart device 200 includes a chassis, a feeding sliding door 201 horizontally slidably installed on the chassis to open and close the chassis through opening and closing, and an electric guide rail 203 horizontally and fixedly installed between the chassis and the main body unit 100, wherein a material tray 204 is horizontally installed on the electric guide rail 203, a bearing tray driven by a motor is vertically installed on the top of the material tray 204 in a rotating manner, material receiving hoppers 205 are uniformly arranged at the bottoms of the chassis and the main body unit 100, and the bottom ends of all the material receiving hoppers 205 are fixedly connected to an inclined collecting pipe 206.

The case is opened by sliding the feeding sliding door 201, the material is placed on the bearing plate, the driving motor of the electric guide rail 203 is started, the lead screw is horizontally and rotatably installed in the electric guide rail 203, one end of the lead screw is positioned in the case, the other end of the lead screw is positioned in the main machine body 100, the motor drives the lead screw to rotate, the material plate 204 is installed on the lead screw in a threaded fit manner, meanwhile, the electric guide rail 203 comprises a frame body formed by connecting horizontal rods, the bottom of the material tray 204 is attached to the top surface of the frame body, during the rotation of the screw, the material tray 204 moves, the material tray 204 transports the material into the main body 100, the sand blasting and shot blasting processing can be carried out, the driving motor of the electric guide rail 203 is fixedly arranged at one end of the frame body, which is far away from the host machine whole 100, the partition plate 202 is vertically and fixedly arranged in the case, and the partition plate 202 separates the motor from the host machine whole 100, so that the damage of sand blasting and shot blasting to the motor is avoided; the sand or steel shots in the main unit 100 and the machine case flow out through the receiving hopper 205 and are transported to the corresponding storage box through the collecting pipe 206 for storage.

Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.

Claims

1. The utility model provides an automatic change sandblast peening all-in-one, is used for transporting the material and driving electronic pusher gear (200) of material rotation including the whole (100) one end of host computer of sandblast peening and fixed connection, and the whole (100) outer wall fixed mounting of host computer has and is used for sand or steel shot pressurized buffer container (101), its characterized in that: the separation component for electromagnetically adsorbing the steel shots in the sand is horizontally and rotatably arranged at the top in the buffer container (101), the top surface of the buffer container (101) is fixedly connected with the feeding pipe (102), the separation component is positioned under the feeding pipe (102), the cross section area of the separation component is larger than that of the feeding pipe (102), the side wall of the buffer container (101) is obliquely and fixedly connected with the shunt pipe (107), the connecting end of the shunt pipe (107) and the buffer container (101) is the top end of the shunt pipe (107), and the guide plate (106) is horizontally and rotatably arranged in the buffer container (101), when the guide plate (106) rotates to the movable end to be tightly attached to the inner wall of the buffer container (101), the middle part of the buffer container (101) is separated by the guide plate (106), the rotating shaft of the guide plate (106) and the shunt pipe (107) are positioned at the same side of the buffer container (101), and the rotating shaft of the guide plate (106) is positioned at the bottom of the pipe orifice at one end of the shunt pipe (107) close to the buffer container (101).

2. An automated grit blasting and shot blasting integrated machine according to claim 1, wherein: sorting subassembly includes that the level rotates to be installed hollow magnetic separation axle (104), fixed mounting in buffer container (101) are in magnetic separation motor (112) and spiral on buffer container (101) lateral wall are fixed at solenoid (105) of magnetic separation axle (104) inner wall, and the output shaft of magnetic separation motor (112) is connected with the one end transmission of magnetic separation axle (104), and the other end fixed connection of magnetic separation axle (104) is used for DC power supply (111) of solenoid (105) power supply.

3. An automated grit blasting and shot blasting integrated machine according to claim 2, wherein: the peripheral surface of the magnetic separation shaft (104) is uniformly grooved or provided with bulges.

4. An automated grit blasting and shot blasting integrated machine according to claim 1, wherein: and a wear plate (108) is fixedly arranged on the inner wall of the buffer container (101), and when the baffle plate (106) separates the buffer container (101), the side surface of the wear plate (108) is in contact with the movable end of the baffle plate (106).

5. An automated grit blasting and shot blasting integrated machine according to claim 1, wherein: electronic shallow device (200) including quick-witted case, horizontal slidable mounting realize on quick-witted case feeding sliding door (201), horizontal fixed mounting of quick-witted case switching through opening and shutting on quick-witted case with electronic guide rail (203) between the whole (100) of host computer, material tray (204) are installed to electronic guide rail (203) horizontal migration, and the vertical rotation in material tray (204) top is installed through motor drive's the dish that bears, quick-witted case with the whole (100) bottom of host computer all evenly is provided with and connects hopper (205), and all connect hopper (205) bottom fixed connection on the collecting pipe (206) of slope.