CN104400661B - A kind of box-type workpieces wheel abrator - Google Patents

A kind of box-type workpieces wheel abrator Download PDF

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Publication number
CN104400661B
CN104400661B CN201410712035.8A CN201410712035A CN104400661B CN 104400661 B CN104400661 B CN 104400661B CN 201410712035 A CN201410712035 A CN 201410712035A CN 104400661 B CN104400661 B CN 104400661B
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China
Prior art keywords
feeding
bullet
wheel
shot blast
blast room
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CN201410712035.8A
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CN104400661A (en
Inventor
王守仁
汤以品
李亚东
乔阳
杨学锋
高文
曹斐
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University of Jinan
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University of Jinan
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/02Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
    • B24C9/006Treatment of used abrasive material

Abstract

A kind of box-type workpieces wheel abrator, clamping workpiece part including shot blast room, inside shot blast room, the impeller head positioned at shot blast room side and the bullet conveying device being connected with the impeller head, wheel abrator also includes being used for the feeding part that workpiece is conveyed, feeding part includes guide rail, the wheel coordinated with guide rail, wheel is arranged on the bottom of vehicle frame, on the top of vehicle frame equipped with lifting and slew gear, feeding is cupped one hand in the other before the chest and lifted and slew gear connection, and guide rail is located in shot blast room in whole or in part.It can complete the processes such as self-feeding, automatic ball blast, automatic material taking, automatic transporting under the control of industrial control computer, there is efficiency high, compact conformation, the characteristics of easy to maintenance, the problems such as solving low cleaning efficiency present in two kinds of traditional impeller blasting modes, poor reliability.

Description

A kind of box-type workpieces wheel abrator
Technical field
The present invention relates to workpiece grinding technology field, more particularly, to a kind of orbit transports formula engine housing ball blast Cleaning plant.
Background technology
Engine is the important component of box-type engine, the matter of the removing surface levels versus engine of engine case body wall Amount can produce very big influence.When industrially carrying out removing surface and processing to middle-size and small-size forge piece now, use ball blast more Handling process.Its principle is that workpiece is placed in the container of closing, and bullet is accelerated with impeller head, and the bullet after acceleration is straight Striking work is connect, the remaining casting sand of workpiece surface or oxide skin are cleaned out by shock, so as to reach cleaning workpiece surface Purpose.Simultaneously during impeller blasting, workpiece surface stress state can also be made to be improved, compression shape is at State, so as to improve its fatigue strength.
In the engine shot-blast cleaning machine in the market of China now, what is be most widely used is exactly hook-type shot-blast cleaner And cage type airless shot blasting machine, still, both traditional impeller blasting modes all have low, poor reliability of cleaning efficiency etc. Problem, this largely constrains the raising of China's engine production quality, and manually toward loading workpiece in cage and unloads Workpiece is carried, is wasted time and energy, automation is difficult to realize.
With continuing to develop for scientific and technological level, the application amount of engine is increasing in actual life, the structure of engine Also become increasingly complex, simultaneously for the quality requirement also more and more higher of engine housing;And present impeller blasting technology is basic The cleaning to the high-quality of engine housing can not be met, it is therefore necessary to which work out a set of can be carried out as early as possible to engine housing The impact cleaning device automatically cleared up, to meet this requirement.
The content of the invention
It is an object of the invention to provide a kind of wheel abrator used suitable for engine housing, the device can be certainly Feeding, automatic ball blast, automatic material taking, automatic transporting are moved, the technical scheme of use is:A kind of box-type workpieces impeller blasting dress Put, including shot blast room, the clamping workpiece part inside shot blast room, the impeller head (5) positioned at shot blast room side and with it is described The bullet conveying device (6) of impeller head (5) connection, it is characterised in that:The wheel abrator also includes being used for workpiece conveying Feeding part (1), the feeding part include guide rail, with guide rail coordinate wheel (11), the wheel (11) be arranged on car The bottom of frame (12), the top of vehicle frame (12) equipped with lifting and slew gear (13), feeding cup one hand in the other before the chest (15) with it is described lifting and Slew gear (13) is connected, and the guide rail is located in shot blast room in whole or in part.
The technical characteristic of the present invention also has:The lifting and slew gear (13) include being fixed on vehicle frame (12) upper surface Hydraulic cylinder, the piston rod of hydraulic cylinder is connected on electric rotating machine shell, and the output shaft of the electric rotating machine is cupped one hand in the other before the chest with the feeding (15) connect.
The technical characteristic of the present invention also has:The feeding part also includes rollgang (2), rollgang (2) position In lifting and the front end and/or rear end of slew gear (13), including support bar (22), the support frame positioned at support bar (22) upper end (23) sprocket wheel (25), the sprocket wheel, are housed in the end of roller provided with the roller (24) that spacing is certain on support frame (23) (25) rotated under chain-driving.
The technical characteristic of the present invention also has:The clamping workpiece part includes the vertical rotating disk of double (3), including rotating disk (34) and positioned at the baffle plate (35) of rotating disk (34) centre, rotating disk (34) is divided into two storehouses by the baffle plate (35).
The technical characteristic of the present invention also has:The clamping workpiece part also includes ball blast manipulator (4), the ball blast machinery Hand (4) is located in the storehouse of rotating disk (34), including motor (31), and the scroll chuck chuck acted under motor (31) driving (32)。
The technical characteristic of the present invention also has:The impeller head (2) is two, is bolted the spider in shot blast room On, it is in 30 degree of installation angle with vertical direction.
The technical characteristic of the present invention also has:The bullet conveying device (6) includes being located at the helical feed below shot blast room Device, the auger conveyor includes helical axis (71), and the helical axis (71) is supported on bearing bracket stand (73) by bearing (74), One end of helical axis (71) is equipped with chaindriven driven sprocket, and the driven sprocket is connected with drive sprocket (72) by chain, The drive sprocket (72) is arranged on the output shaft of motor (76).
The technical characteristic of the present invention also has:The bullet conveying device also includes bucket elevator, the bucket elevator Include casing (62), hopper (66) and drive hopper (66) to realize the V belt translation moved up and down, auger conveyor is by bullet and ash Dirt is delivered to the hopper (66), and bullet and dust are delivered in ball dirt separator by the hopper (66).
The technical characteristic of the present invention also has:The ball dirt separator includes dust storehouse (69) and bullet storehouse (70), the storage Dirt storehouse (69) and bullet storehouse (70) are connected with feeding mouth (67), are additionally provided between dust storehouse (69) and bullet storehouse (70) Hatch Opening Baffle plate (68).
The beneficial effects of the present invention are:The present apparatus by the cooperation of rollgang and feeding trolley, complete workpiece from Dynamic charging, highly adds the convenience of operation with the manipulator of adjustable angle.
Brief description of the drawings
Accompanying drawing 1 is schematic structural view of the invention,
Accompanying drawing 2 is the side view of accompanying drawing 1,
Accompanying drawing 3 is feeding part front view in accompanying drawing 1,
Accompanying drawing 4 is the side view of accompanying drawing 3,
Accompanying drawing 5 is rollgang structural representation in accompanying drawing 1,
Accompanying drawing 6 is the side view of accompanying drawing 5,
Accompanying drawing 7 is the vertical rotating disk of double and ball blast manipulator structural representation,
Accompanying drawing 8 is bucket elevator structural representation,
Accompanying drawing 9 is ball dirt cyclone separator arrangement schematic diagram,
Accompanying drawing 10 is auger conveyor structural representation;
Wherein:1 is feeding part, and 2 be rollgang, and 3 be the vertical rotating disk of double, and 4 be ball blast manipulator, and 5 be ball blast Device, 6 be bullet conveying device, and 7 be dust arrester, and 8 be industrial control computer, and 9 be programmable controller, and 10 be roller-way control Device, 11 be wheel, and 12 be vehicle frame, and 13 be lifting and slew gear, and 14 be motor, and 15 be that feeding is cupped one hand in the other before the chest, and 21 be base, and 22 are Support bar, 23 be support frame, and 24 be roller, and 25 be sprocket wheel, and 26 be engine, and 31 be motor, and 32 be three-jaw pulling plate chuck, 33 be hydraulic cylinder, and 34 be rotating disk, and 35 be baffle plate, and 61 be bottom pulley, and 62 be casing, and 63 be upper belt pulley, and 64 be belt, and 65 are Motor, 66 be hopper, and 67 be feeding mouth, and 68 be baffle plate, and 69 be dust storehouse, and 70 be bullet storehouse, and 71 be helical axis, and 72 be drive chain Wheel, 73 be bearing bracket stand, and 74 be bearing, and 75 be chain, and 76 be motor.
Embodiment
Below in conjunction with the accompanying drawings, the embodiment to the present invention is illustrated.The invention discloses a kind of rail casing class Workpiece wheel abrator, the device can complete self-feeding, automatic ball blast under the control of industrial control computer, take automatically The processes such as material, automatic transporting, and ball blast process is divided into two stations, while the workpiece of a station is carrying out ball blast, The operations, efficiency high, compact conformation, while except the throwing available for engine housing such as another station can be fed, feeding Ball cleaning is outer, can also complete the cleaning to other workpiece by changing program, so as to improve the compatibility of machine and be applicable Property, considerably increase the scope of application.
The device includes:Mechanical system and control system.
As depicted in figs. 1 and 2, mechanical system includes:Feeding part 1;Rollgang 2;The vertical rotating disk 3 of double;Ball blast Manipulator 4;Impeller head 5;Bullet conveying device 6 and dust arrester 7.
Control system includes:Industrial control computer 8, programmable controller 9 and roller-way controller 10.
As shown in figure 3, feeding part 1 includes:Wheel 11;Vehicle frame 12;Lifting and slew gear 13;Motor 14;Feeding Cup one hand in the other before the chest 15.During work, motor 14 is operated under the control of industrial control computer 8, and car is delivered power to by decelerator 11 are taken turns so that mechanism is moved on guide rail, while control of the hydraulic cylinder on lifting and slew gear 13 in industrial control computer 8 Feeding is cupped one hand in the other before the chest under system and 15 is moved on feeding track 2, holds up and catches workpiece, then the electricity inside lifting and slew gear 13 Machine rotates 180 degree under the control of industrial control computer 8, completes the revolution of workpiece.Motor 14 is rotated backward, band motor car wheel 11 move along guide rail to the direction of ball blast manipulator 4, further to complete clamping process.
As shown in figure 5, rollgang 2 is the long plate structure with support frame 23, the workpiece of ball blast is treated available for transport, Such as engine housing, including:Base 21;Support bar 22;Support frame 23;Roller 24;Sprocket wheel 25;Engine 26.Base 21 exists The bottom of rollgang 2, is circular flat disk, and upper end is conic solid structure, is connected by bolt with support frame, quantity is 10 It is individual.Support bar 22 is cylindrical structure above base 21, and lower end connects with base 21, and upper end passes through bolt and the phase of support frame 22 Even, quantity is 10.Support frame 23, in the upper end of support bar 22, is, with slab construction, to be arranged on the upper surface of support frame 23 Roller 24, the quantity of roller 24 is 38, is connected by flange with support frame.The side of roller 24 is sprocket wheel, and each roller leads to Cross sprocket wheel and produce rolling with chain drive, the workpiece on roller 24 is transported forward.Engine is located at the bottom of support frame 23, leads to Cross chain to be connected with sprocket wheel, power can be conveyed to sprocket wheel so that workpiece is sent to one by one under control of the control system Suitable position, the feeding for being easy to next step feeding to cup one hand in the other before the chest.
Feeding part 1 includes assembling and disassembling manipulator, and assembling and disassembling manipulator is located at the interior lower end of shot blast room, close to shot blast room hatch door Side, be assemblied on guide rail, guide rail is vertical with hatch door.Assembling and disassembling manipulator includes:Wheel;Vehicle frame;Lifting and slew gear;Electricity Motivation;Feeding is cupped one hand in the other before the chest, and its object is to the clamping workpiece for sending rollgang 2 and is put into shot blast room ball blast machinery and is pressed from both sides on hand Hold, complete feeding process.Wheel is placed on guide rail, movable mechanism, is allowed to move on guide rail, vehicle frame is slab construction, on Material is cupped one hand in the other before the chest as fork structure, can be forked the workpiece sent by crotch, and is further held up, and such workpiece can just be moved Dynamic, the purpose of lifting and slew gear, which is to lift and turns round feeding, cups one hand in the other before the chest, and reaches suitable position, completes feeding clamping to throwing Ball manipulator and feeding are put back on rollgang.
Motor is connected by decelerator with wheel, it is therefore intended that under control system control, is conveyed power, is made wheel can Move, complete from rollgang to the motion in shot blast room direction on guide rail according to the program set.
During work, engine 26 is operated under the control of roller-way controller 10, drives chain sprocket wheel 25 to operate, further logical Crossing chain drive drives roller 24 to operate, and further carries out workpiece along track being sent to before shot blast room.For feeding part 1 Feeding, feeding are prepared.
As shown in Fig. 2 shot blast room is set parallel to rollgang, it is hollow box body structure in the offside of feeding part, There is a feeding window side close to feed mechanism, and the feeding window is opened in feeding, closing when shot-peening is carried out, and shot blast room is workpiece Carry out the operating room of blast cleaning.
Such as Fig. 2 and Fig. 7, the vertical rotating disk 3 of double is located at the inside of shot blast room, including rotating disk 34;Baffle plate 35.35, baffle plate In the center of rotating disk 34, disk 34 is divided into former and later two storehouses, disk 34 is driven by stepper motor, can be pressed under the control of the controller Certain angle is rotated.It is intended that ball blast process is divided into two stations, a storehouse close to shot blast room door carries out clamping, After the completion of another storehouse carries out ball blast process, ball blast at the same time, rotating disk carries out rotation 180 degree, and the workpiece of clamping is gone to Ball blast station throw and beaten, and has been thrown the workpiece beaten and has been removed again by feeding part to clamping station.
As shown in Figure 2 and Figure 7, ball blast manipulator 4 is located in two storehouses of the vertical rotating disk of above-mentioned double, and quantity is two, Described manipulator includes motor 31;Scroll chuck chuck 32;Hydraulic cylinder 33.Two chucks 32 above and below being divided into, and it is described Upper lower chuck 32 is parallel with vertical baffle 35, and chuck 32 is fixed on rotating disk 34, and above-mentioned chuck 32 is characterised by scroll chuck, It is a motor 31 to be further characterized in that the one end of chuck 32, and the other end is hydraulic cylinder 33, and described ball blast manipulator purpose is to pass through Hydraulic cylinder 33 makes the workpiece pressing of chuck 32, and further scroll chuck blocks workpiece, and further going to throwing by rotating disk 34 does manual work Position, during ball blast, chuck 32 drives workpiece rotation in motor 31, makes impeller blasting process more thorough.
As shown in Fig. 2 impeller head 5 is located at the side of shot blast room, and it is relative with feeding window, it is bolted on shot blast room In overhanging frame, quantity is 2, is staggeredly placed up and down, respectively in vertical direction with 30 degree of angles.Its object is to bullet of dishing out Ball, carries out throwing the workpiece beaten in shot blast room.
Bullet conveyer includes:Sand leakage plate;V-type storage bin hopper;Auger conveyor;Bucket elevator;Ball dirt separator;Wind Case.
Sand leakage plate is located at the bottom of shot blast room, is porose steel plate, it is intended that can be by the bullet dished out during ball blast And the dust produced leaks down, and then drop into V-type storage bin hopper.
V-type storage bin hopper is located at the lower end of sand leakage plate, is " V " shape steel plate, and bottom is semicircle lead-over groove, its object is to Bullet and dust that sand leakage plate leaks down are collected, is then concentrated in semicircle lead-over groove.
As shown in Figure 2:Described bullet conveying device includes:Auger conveyor;Bucket elevator;Ball dirt separator;Institute The dust arrester stated includes bellows.
As shown in figure 8, bucket elevator is located at one end of auger conveyor, the outside of shot blast room is placed in, is to put vertically The rectangular box body structure put, the hypomere of casing is communicated with one end of auger conveyor, can support internals, including;Hypodermis Belt wheel 61;Casing 62;Upper belt pulley 63;Belt 64;Motor 65;Hopper 66.Upper belt pulley is in the top of casing, and and motor It is connected, bottom pulley is located at the bottom of casing, belt is wound over pulleys carried, and hopper is fixed on belt wheel by bolt is parallel. During work under the drive of motor 65, upper belt 63 is rotated, while the bullet that hopper 66 can send lower end auger conveyor And dust scoops up loading hopper 66, further continue to rise by belt 64, play a part of lifting bullet dust, further Reach topmost, bullet dust is poured into ball dirt separator.
As shown in figure 9, ball dirt separator is located at the top of bucket elevator, it is body structure, including:Feeding mouth 67; Baffle plate 68;Dust storehouse 69;Bullet storehouse 70.Feeding mouth 67 is located at the top of ball dirt separator case, is a long cylinder, can receive Bullet and dust that hopper type elevator hopper 66 is unloaded.Casing is the place of dedusting, and baffle plate tilts the inside for being fixed on casing, is Bullet is blocked, bullet is play the guiding role so that more bullets enter bullet storehouse.Bellow port is in the side of casing, with wind Case is connected, it is therefore intended that is used wind-force, is drawn so that dust changes with bullet drop zone, further to enter Different storehouses are separated.Dust storehouse is located at casing bottom, is that at the storage of dust, there is hole lower end, after work certain time It can be cleared up, bullet position in storehouse is lower end You Liangge holes at the storage of bullet, passes through defeated ball pipe respectively in the side of dust storehouse Be transported to impeller head enters ball mouthful.Bellows are located at the side of casing, are connected, for providing wind-force, are entered by wind-force with bellow port The separation of row bullet and dust.
During work, bellows produce wind-force, drawing down with baffle plate and wind, and the dust and the drop zone of bullet made is sent out Changing, travels further into different storehouses and is separated.Bullet, which is fallen into below bullet storehouse, further bullet storehouse, two holes, Feeding mouth by defeated ball pipe respectively with impeller head is connected, and completes bullet cyclic process.
As depicted in figs. 1 and 2, auger conveyor is located at the bottom rounded transitional structure upper of above-mentioned V-type storage bin hopper, is One spiral major axis.
As shown in Figure 10:Described auger conveyor includes helical axis 71;Sprocket wheel 72;Bearing bracket stand 73;Bearing 74;Chain 75;Motor 76.The described two ends of helical axis 71 are supported on described bearing bracket stand 73 by bearing 74, and wherein there is a sprocket wheel one end 72, it is connected by chain 75 with the motor 76.Described motor 76 is located at outside above-mentioned shot blast room casing, and positioned at motor It is fixed on support.Power is provided by motor 76 during work, helical axis 71 is rotated, by worm drive, makes in lead-over groove Bullet and dust transmitted to one end, be that the lifting of next step ball dirt is prepared to the bottom of bucket elevator.
Certainly, described above not limitation of the present invention, the present invention is also not limited to the example above, the art The variations, modifications, additions or substitutions that those of ordinary skill is made in the essential scope of the present invention, fall within the guarantor of the present invention Protect scope.

Claims (4)

1. a kind of box-type workpieces wheel abrator, including shot blast room, the clamping workpiece part inside shot blast room, it is located at The impeller head of shot blast room side(5)And with the impeller head(5)The bullet conveying device of connection(6), it is characterised in that:It is described to throw Ball cleaning plant also includes being used for the feeding part that workpiece is conveyed(1), the feeding part include guide rail, with guide rail coordinate car Wheel(11), the wheel(11)Installed in vehicle frame(12)Bottom, in vehicle frame(12)Top equipped with lifting and slew gear (13), feeding cups one hand in the other before the chest(15)With the lifting and slew gear(13)Connection, the guide rail is located at shot blast room in whole or in part It is interior;
The lifting and slew gear(13)Including being fixed on vehicle frame(12)The hydraulic cylinder of upper surface, the piston rod connection of hydraulic cylinder On electric rotating machine shell, the output shaft of the electric rotating machine is cupped one hand in the other before the chest with the feeding(15)Connection;
The feeding part also includes rollgang(2), the rollgang(2)Positioned at lifting and slew gear(13)Front end And/or rear end, including support bar(22), positioned at support bar(22)The support frame of upper end(23), in support frame(23)Between being provided with Away from certain roller(24), sprocket wheel is housed in the end of roller(25), the sprocket wheel(25)Rotated under chain-driving;
The clamping workpiece part includes the vertical rotating disk of double(3), including rotating disk(34)With positioned at rotating disk(34)Centre Baffle plate(35), the baffle plate(35)By rotating disk(34)It is divided into two storehouses;
The clamping workpiece part also includes ball blast manipulator(4), the ball blast manipulator(4)Positioned at rotating disk(34)Storehouse in, Including motor(31), and in motor(31)The scroll chuck chuck of the lower action of driving(32);
The impeller head(5)For two, it is bolted on the spider of shot blast room, is in 30 degree of installation with vertical direction Angle.
2. according to the box-type workpieces wheel abrator described in claim 1, it is characterised in that:The bullet conveying device (6)Including the auger conveyor below shot blast room, the auger conveyor includes helical axis(71), the helical axis(71) By bearing(74)It is supported in bearing bracket stand(73)On, in helical axis(71)One end be equipped with chaindriven driven sprocket, it is described driven Sprocket wheel and drive sprocket(72)Connected by chain, the drive sprocket(72)Installed in motor(76)Output shaft on.
3. according to the box-type workpieces wheel abrator described in claim 1, it is characterised in that:The bullet conveying device is also Including bucket elevator, the bucket elevator includes casing(62), hopper(66)And drive hopper(66)Realize and move up and down V belt translation, bullet and dust be delivered to the hopper by auger conveyor(66), the hopper(66)Bullet and dust is defeated Deliver in ball dirt separator.
4. according to the box-type workpieces wheel abrator described in claim 3, it is characterised in that:The ball dirt separator includes Dust storehouse(69)With bullet storehouse(70), the dust storehouse(69)With bullet storehouse(70)And feeding mouth(67)Connection, in dust storehouse (69)With bullet storehouse(70)Baffle plate is additionally provided between Hatch Opening(68).
CN201410712035.8A 2014-11-28 2014-11-28 A kind of box-type workpieces wheel abrator Active CN104400661B (en)

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Publication number Priority date Publication date Assignee Title
CN104647213A (en) * 2015-03-13 2015-05-27 山东开泰抛丸机械有限公司 Box-type workpiece shot blasting cleaning device
CN109746839B (en) * 2019-01-24 2021-04-23 温州弘大市政园林建设有限公司 Sand blasting machine for architectural decoration
CN111730505A (en) * 2020-05-26 2020-10-02 盐城市大丰区海达机械有限公司 Discharging mechanism of shot blasting machine

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CN2780408Y (en) * 2005-02-04 2006-05-17 赵忠元 Brake beam abrator rust remover for railway goods wagon overhaul
CN201711820U (en) * 2010-08-19 2011-01-19 济南万通铸造装备工程有限公司 Shot blasting machine
CN102248493A (en) * 2011-08-10 2011-11-23 无锡国达机械设备有限公司 Reinforced shot blast machine for multi-position turntable
CN204339590U (en) * 2014-11-28 2015-05-20 济南大学 A kind of box-type workpieces wheel abrator

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