CN215139325U - Full-automatic vacuum emulsification stirring unit - Google Patents

Abstract

The utility model relates to the field of an emulsification mixer, in particular to a full-automatic vacuum emulsification mixer set, which comprises an oil pan, a water pan and an emulsification pan, wherein a first feed inlet is arranged above the oil pan, the lower end of the oil pan is connected with a first vacuum pump, a first stirrer is arranged in the oil pan, a second feed inlet is arranged above the oil pan, the lower end of the oil pan is connected with a second vacuum pump, a second stirrer is arranged in the oil pan, the emulsification pan comprises a tank body and a pan cover, an outer shaft with a stirring frame and an inner shaft with paddle stirring blades are arranged in the tank body, the inner shaft is arranged in the outer shaft, the upper end of the outer shaft is connected with a speed reducing motor, the speed reducing motor is arranged on a hydraulically driven beam, the lower end of the emulsification pan is connected with a third vacuum pump, one end of the third vacuum pump is connected with a third feed inlet of the emulsification pan, the other end of the third vacuum pump is connected with a first discharge outlet and the second discharge outlet, the operation parameters are set through integrating the oil pan, the water pan and the emulsification pan, the whole manufacturing process can be completed by one-key starting, manual intervention is reduced, and the stability of the product is improved.

Description

Full-automatic vacuum emulsification stirring unit

Technical Field

The utility model relates to an emulsification mixer field relates to a full-automatic vacuum emulsification stirring unit.

Background

The vacuum emulsifying mixer is widely applied to the industries of pharmacy, chemical industry, food, daily chemicals and the like, raw materials are emulsified, homogenized, dispersed, mixed and sheared, the requirements of various industries on the performance, humanization and automation of equipment are increasingly improved along with the development of the society, and the humanized, automatic and intelligent performance of the equipment is one of the main tasks of the mechanical manufacturing industry.

In conclusion, in order to overcome the defects in the prior art, a full-automatic vacuum emulsification stirring unit with simple structure and high efficiency needs to be designed.

SUMMERY OF THE UTILITY MODEL

The utility model provides a full-automatic vacuum emulsification stirring unit, which solves the problems of the prior art.

The purpose of the utility model can be realized by the following technical proposal: a full-automatic vacuum emulsification stirring unit comprises an oil pan, a water pan and an emulsification pan, wherein the oil pan, the water pan and the emulsification pan are arranged at intervals in parallel, a first feed inlet is formed above the oil pan, a first discharge outlet is formed below the oil pan, a first vacuum pump is connected to the lower end of the oil pan, a first heating mechanism is arranged at the lower end of the oil pan, a first stirrer is arranged in the oil pan, a second feed inlet is formed above the oil pan, a second discharge outlet is formed below the water pan, a second vacuum pump is connected to the lower end of the oil pan, a second heating mechanism is arranged at the lower end of the oil pan, a second stirrer is arranged in the oil pan, the emulsification pan comprises a tank body and a pan cover, an outer shaft with a stirring frame and an inner shaft with stirring blades are arranged in the tank body, the inner shaft is arranged in the outer shaft and coaxially arranged with the outer shaft, a speed reduction motor is connected to the upper end of the outer shaft, and the speed reduction motor is installed on a hydraulically driven beam, the lower end of the emulsifying pot is connected with a third vacuum pump, one end of the third vacuum pump is connected with a third feeding hole of the emulsifying pot, and the other end of the third vacuum pump is connected with a first discharging hole and a second discharging hole.

In a further improvement, a first temperature sensor is arranged at the side end of the oil pan, a second temperature sensor is arranged at the side end of the water pan, and a third temperature sensor is arranged at the side end of the emulsifying pan.

The improved structure is characterized in that a weighing mechanism is connected to the first feed inlet of the oil pan and the second feed inlet of the water pan, a pressure sensor is arranged in the weighing mechanism, and a rotary baffle is arranged in the weighing mechanism.

The improved water boiler is characterized in that the oil boiler is provided with a first inner bottom plate, the left end part of the first inner bottom plate is lower than the right end part, the first discharge port is communicated with the left end part of the first inner bottom plate, the water boiler is provided with a second inner bottom plate, the left end parts of the second inner bottom plate are lower than the right end part, and the second discharge port is communicated with the left end part of the second inner bottom plate.

In a further improvement, a scraper is arranged outside the stirring frame.

Compared with the prior art, the utility model discloses full-automatic vacuum emulsification stirring unit sets up operating parameter through integrated oil pan, water pot and emulsification pot, and a key starts just can accomplish whole preparation technology, and artificial intervention reduces, has increaseed the stability of product.

Drawings

FIG. 1 is a schematic structural diagram of the present invention

FIG. 2 is a schematic structural view of the emulsifying pot of the present invention

In the figure, 1-an oil pan, 11-a first feed inlet, 12-a first discharge outlet, 13-a first vacuum pump, 14-a first heating mechanism, 15-a first stirrer, 16-a first temperature sensor, 17-a first internal bottom plate, 2-a water pan, 21-a second feed inlet, 22-a second discharge outlet, 23-a second vacuum pump, 24-a second heating mechanism, 25-a second stirrer, 26-a second temperature sensor, 27-a second internal bottom plate, 3-an emulsifying pan, 31-a tank body, 32-a pot cover, 33-an outer shaft, 331-a stirring frame, 332-a scraping plate, 34-an inner shaft, 341-a stirring blade of a paddle, 35-a speed reducing motor, 36-a beam, 37-a third vacuum pump, 38-a third feed inlet, 381-a third discharge outlet, 39-a third temperature sensor, 4-weighing mechanism, 41-pressure sensor, 42-rotating baffle.

Detailed Description

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solution of the present invention is further explained below with reference to the following embodiments and accompanying drawings 1-2.

Example 1

A full-automatic vacuum emulsification stirring unit comprises an oil pan 1, a water pan 2 and an emulsification pan 3, wherein the oil pan 1, the water pan 2 and the emulsification pan 3 are arranged at intervals in parallel, a first feed inlet 11 is arranged above the oil pan 1, a first discharge outlet 12 is arranged below the oil pan 1, a first vacuum pump 13 is connected to the lower end of the oil pan 1, a first heating mechanism 14 is arranged at the lower end of the oil pan 1, a first stirrer 15 is arranged in the oil pan 1, a second feed inlet 21 is arranged above the oil pan 2, a second discharge outlet 22 is arranged below the water pan 2, a second vacuum pump 23 is connected to the lower end of the oil pan 2, a second heating mechanism 24 is arranged at the lower end of the oil pan 2, the second heating mechanism 24 and the first heating mechanism 14 are of the same structure, the second heating mechanism 24 comprises a steam inlet, a pipeline and a steam outlet, the steam inlet is also a cooling water inlet, and the steam outlet is also a cooling water outlet, be equipped with agitator two 25 in the oil pan 2, emulsification pot 3 is including jar body 31 and pot lid 32, jar internal outer axle 33 that is equipped with area stirring frame 331 and has interior axle 34 of oar stirring leaf 341, interior axle 34 is located outer axle 33 inside and is set up with outer axle 33 coaxial line, outer axle 33 upper end is connected with gear motor 35, gear motor 35 installs 36 on hydraulic drive's crossbeam, 3 lower extremes of emulsification pot are connected with vacuum pump three 37, the feed inlet three 38 of emulsification pot 3 is connected to three 37 one ends of vacuum pump, discharge gate 12 and discharge gate two 22 are connected to the three 37 other ends of vacuum pump, emulsification pot 3 also is equipped with heating system.

The following further description is made with reference to the accompanying drawings: referring to the figures 1 and 2, an oil pan 1, a water pan 2 and an emulsifying pan 3 are connected with a control module, process parameters are set in the control module, one key of equipment is started, the oil pan 1 and the water pan 2 are automatically vacuumized by a vacuum pump to reach a set vacuum degree, vacuumizing is stopped, the oil pan 1 and the water pan 2 automatically suck main materials and auxiliary materials, heating and mixing are carried out, and stirring and heating are stopped when a set temperature and time are reached. The emulsifying pot 3 automatically starts vacuum, starts to suck materials after stopping when reaching a set value, sequentially sucks the materials in the oil pot 1 and the water pot 2 into the emulsifying pot 3, heats the materials again, adds auxiliary materials, and stirs the materials through the stirring frame 331 and the paddle stirring blade 341 to reach the set temperature, the stirring time and the emulsifying time. And (5) automatically starting a cooling function to reach the target cooling temperature, and finishing the manufacturing process.

The utility model provides a artifical frequent operation problem, only need set up operating parameter in advance, a key starts just can accomplish whole preparation technology, and artificial intervention reduces, improves production efficiency to the stability of product has been strengthened.

As a further preferred embodiment, a first temperature sensor 16 is arranged at the side end of the oil pan 1, a second temperature sensor 26 is arranged at the side end of the water pan 2, and a third temperature sensor 39 is arranged at the side end of the emulsifying pan 3. Through material temperature in temperature sensor real-time supervision oil pan 1, water pot 2 and the emulsification pot 3, prevent that the high temperature from crossing with low and influencing follow-up material and mixing.

In a further preferred embodiment, the weighing mechanism 4 is connected to both the first feed port 11 of the oil pan 1 and the second feed port 21 of the water pan 2, the pressure sensor 41 is arranged in the weighing mechanism 4, and the rotary baffle 42 is arranged in the weighing mechanism 4. As shown in fig. 2, the oil pan 1 and the water pan 2 can be accurately fed by the weighing mechanism 4.

As a further preferred embodiment, the left end part of the first bottom plate 17 in the oil pan 1 is lower than the right end part, the first discharge port 12 is communicated with the left end part of the first bottom plate 17, the left end part of the second bottom plate 27 in the water pan 2 is lower than the right end part, and the second discharge port 22 is communicated with the left end part of the second bottom plate 27. As shown in FIG. 2, the first internal bottom plate 17 and the second internal bottom plate 27 are arranged in a left inclined mode, so that the discharging speed inside the oil pan 1 and the water pan 2 is increased.

In a further preferred embodiment, a scraper 332 is disposed outside the stirring frame 331. As shown in fig. 1, the plurality of sets of scrapers 332 fixed to the outer side of the stirring frame 331 can prevent the material from being burnt out by heating.

The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.

Claims (5)

1. A full-automatic vacuum emulsification stirring unit is characterized by comprising an oil pan, a water pan and an emulsification pan, wherein the oil pan, the water pan and the emulsification pan are arranged at intervals in parallel, a first feeding hole is formed above the oil pan, a first discharging hole is formed below the oil pan, a first vacuum pump is connected to the lower end of the oil pan, a first heating mechanism is arranged at the lower end of the oil pan, a first stirrer is arranged in the oil pan, a second feeding hole is formed above the oil pan, a second discharging hole is formed below the water pan, a second vacuum pump is connected to the lower end of the oil pan, a second heating mechanism is arranged at the lower end of the oil pan, a second stirrer is arranged in the oil pan, the emulsification pan comprises a tank body and a pan cover, an outer shaft with a stirring frame and an inner shaft with stirring blades are arranged in the tank body, the inner shaft is arranged in the outer shaft and coaxially with the outer shaft, a speed reduction motor is connected to the upper end of the outer shaft, and is mounted on a hydraulically driven cross beam, the lower end of the emulsifying pot is connected with a third vacuum pump, one end of the third vacuum pump is connected with a third feeding hole of the emulsifying pot, and the other end of the third vacuum pump is connected with a first discharging hole and a second discharging hole.

2. The full-automatic vacuum emulsification stirring unit according to claim 1, wherein a first temperature sensor is arranged at the oil pan side end, a second temperature sensor is arranged at the water pan side end, and a third temperature sensor is arranged at the emulsification pan side end.

3. The full-automatic vacuum emulsification mixer set according to claim 1 wherein the first inlet of the oil pan and the second inlet of the water pan are both connected with a weighing mechanism, the weighing mechanism is provided with a pressure sensor therein, and the weighing mechanism is provided with a rotary baffle therein.

4. The full-automatic vacuum emulsification stirring unit according to claim 1, wherein the oil pan is provided with a first inner bottom plate, the left end of the first inner bottom plate is lower than the right end, the first discharge port is communicated with the left end of the first inner bottom plate, the water pan is provided with a second inner bottom plate, the left end of the second inner bottom plate is lower than the right end, and the second discharge port is communicated with the left end of the second inner bottom plate.

5. The full-automatic vacuum emulsification stirring unit according to claim 1 wherein a scraper is provided outside the stirring frame.

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