CN216856446U - A kind of pre-mixing device of chemical reactor - Google Patents
A kind of pre-mixing device of chemical reactor Download PDFInfo
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- CN216856446U CN216856446U CN202220503291.6U CN202220503291U CN216856446U CN 216856446 U CN216856446 U CN 216856446U CN 202220503291 U CN202220503291 U CN 202220503291U CN 216856446 U CN216856446 U CN 216856446U
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- 238000002156 mixing Methods 0.000 title claims abstract description 84
- 239000000126 substance Substances 0.000 title description 3
- 238000003756 stirring Methods 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 239000000758 substrate Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 abstract description 29
- 239000007787 solid Substances 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 10
- 230000009471 action Effects 0.000 description 11
- 239000000203 mixture Substances 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000013590 bulk material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
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- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
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- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于反应釜技术领域,具体地说,涉及一种化工反应釜的预先混合装置。The utility model belongs to the technical field of reaction kettles, in particular to a pre-mixing device for a chemical reaction kettle.
背景技术Background technique
反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,广泛应用于石油、化工、橡胶、农药、染料、医药和食品等领域,是用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器。The broad understanding of the reaction kettle is the container with physical or chemical reaction. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process can be realized. It is widely used in petroleum, chemical, rubber, etc. In the fields of pesticides, dyes, medicine and food, it is a pressure vessel used to complete processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, and condensation.
经检索CN212680786U公开了一种化工反应釜的预先混合装置,包括罐体、设置在罐体顶部的盖体、设置在盖体顶部一侧的进液管、设置在盖体顶部另一侧的进料管、设置在罐体底部的出液管、与罐体相适配的混合模块;混合模块包括第一电动伸缩杆、第二电动伸缩杆、横板、竖向设置在横板底部的电机、搅拌轴、第一搅拌叶片、清理单元,罐体的顶部设置有与搅拌轴相适配的通孔,通孔内侧壁设置有与搅拌轴相适配的密封圈。不仅能够对反应釜进行充分搅拌,从而使得反应物的预先混合效果更好,而且还能在搅拌的过程中就对粘附在搅拌室内侧壁上的反应物进行清理,从而避免造成反应物的浪费,以及后续清理时费时费力的缺陷。After searching, CN212680786U discloses a pre-mixing device for a chemical reactor, including a tank body, a cover body arranged on the top of the tank body, a liquid inlet pipe arranged on one side of the top of the cover body, and an inlet pipe arranged on the other side of the top of the cover body. A material pipe, a liquid outlet pipe arranged at the bottom of the tank body, and a mixing module adapted to the tank body; the mixing module includes a first electric telescopic rod, a second electric telescopic rod, a horizontal plate, and a motor vertically arranged at the bottom of the horizontal plate , a stirring shaft, a first stirring blade, a cleaning unit, the top of the tank body is provided with a through hole matching the stirring shaft, and the inner side wall of the through hole is provided with a sealing ring matching the stirring shaft. Not only can the reaction kettle be fully stirred, so that the pre-mixing effect of the reactants is better, but also the reactants adhering to the side wall of the stirring chamber can be cleaned during the stirring process, so as to avoid causing the reactants. waste, and the time-consuming and laborious defects of subsequent clean-up.
但是经本发明人探索发现该技术方案仍然存在至少以下缺陷:上述装置中,在对固体原料和液体原料进行混合搅拌时,不具有对固体原料中含有的块状物料进行粉碎的功能,导致在搅拌混合时存在有混合不充分的现象,并且混合完成之后,缺少对搅拌混合结构进行清洗的功能。However, the inventors have found that this technical solution still has at least the following defects: in the above-mentioned device, when the solid raw material and the liquid raw material are mixed and stirred, it does not have the function of pulverizing the bulk material contained in the solid raw material, resulting in There is a phenomenon of insufficient mixing during stirring and mixing, and after the mixing is completed, the function of cleaning the stirring and mixing structure is lacking.
有鉴于此特提出本实用新型。In view of this, the present invention is proposed.
实用新型内容Utility model content
为解决上述技术问题,本实用新型采用技术方案的基本构思是:In order to solve the above-mentioned technical problems, the basic conception of the technical scheme adopted by the present invention is:
一种化工反应釜的预先混合装置,包括基板和混合罐,所述混合罐固定连接在基板顶部外壁上,所述混合罐顶部外壁开设有对称设置的开口,且两个开口内壁分别固定连接有进料管和进液管,所述混合罐内壁开设有环形槽,所述环形槽内壁滑动连接有对称设置的滑动杆,两个所述滑动杆相对一端固定连接有同一个转动轴,所述转动轴外壁固定连接有等距分布的第一搅拌杆,所述第一搅拌杆上固定连接有切割刀片;A pre-mixing device for a chemical reaction kettle, comprising a base plate and a mixing tank, the mixing tank is fixedly connected to the outer wall of the top of the base plate, the outer wall of the top of the mixing tank is provided with symmetrically arranged openings, and the inner walls of the two openings are respectively fixedly connected with The feeding pipe and the liquid feeding pipe, the inner wall of the mixing tank is provided with an annular groove, the inner wall of the annular groove is slidably connected with sliding rods arranged symmetrically, and the opposite ends of the two sliding rods are fixedly connected with the same rotating shaft, the The outer wall of the rotating shaft is fixedly connected with first stirring rods distributed at equal distances, and the first stirring rods are fixedly connected with cutting blades;
所述进料管和进液管位于混合罐内侧的相对一侧固定连接有同一个固定板,所述固定板底部外壁固定连接有驱动电机,所述驱动电机的输出轴通过联轴器连接在转动轴上。The feeding pipe and the liquid feeding pipe are fixedly connected to the same fixing plate on the opposite side of the inner side of the mixing tank, the outer wall of the bottom of the fixing plate is fixedly connected with a driving motor, and the output shaft of the driving motor is connected to the shaft through a coupling. on the rotating shaft.
作为本实用新型的一种优选实施方式,所述混合罐一侧外壁开设有通孔,且通孔内壁和混合罐一侧内壁固定连接有同一个上水管,所述上水管位于混合罐内侧的底部固定连通有等距分布的喷淋头。As a preferred embodiment of the present invention, the outer wall of the mixing tank is provided with a through hole, and the inner wall of the through hole and the inner wall of the mixing tank are fixedly connected with the same water supply pipe, and the water supply pipe is located on the inner side of the mixing tank. The bottom is fixedly connected with sprinklers distributed at equal intervals.
作为本实用新型的一种优选实施方式,所述基板顶部外壁固定连接有水箱,所述混合罐一侧外壁固定连接有抽水泵,所述抽水泵的进水口通过管道和水箱相连通,且抽水泵的出水口和上水管相连通。As a preferred embodiment of the present invention, a water tank is fixedly connected to the outer wall of the top of the base plate, and a suction pump is fixedly connected to the outer wall of one side of the mixing tank. The water outlet of the water pump is communicated with the upper water pipe.
作为本实用新型的一种优选实施方式,两个所述滑动杆底端均固定连接有L型结构的安装杆,两个所述安装杆一端均固定连接有刮板,两个所述刮板分别和混合罐两侧内壁相接触。As a preferred embodiment of the present invention, the bottom ends of the two sliding rods are fixedly connected with L-shaped mounting rods, and one end of the two mounting rods are fixedly connected with scrapers, and the two scrapers They are respectively in contact with the inner walls of both sides of the mixing tank.
作为本实用新型的一种优选实施方式,所述混合罐底部中部外壁开设有第二通孔,且第二通孔内壁固定连接有出料管,所述出料管上设置有出料阀。As a preferred embodiment of the present invention, a second through hole is opened on the outer wall of the middle part of the bottom of the mixing tank, and a discharge pipe is fixedly connected to the inner wall of the second through hole, and a discharge valve is provided on the discharge pipe.
作为本实用新型的一种优选实施方式,所述转动轴底端固定连接有固定杆,所述固定杆两侧外壁均固定连接有第二搅拌杆。As a preferred embodiment of the present invention, a fixing rod is fixedly connected to the bottom end of the rotating shaft, and a second stirring rod is fixedly connected to the outer walls on both sides of the fixing rod.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型,通过设置的驱动电机、转动轴、第一搅拌杆、环形槽和滑动杆,能够对固体原料和液体原料进行混合搅拌,同时第一搅拌杆上的切割刀片能够对固体原料中的块状物料进行粉碎,使得固体原料和液体原料之间的混合更加充分,保证了混合效果,同时转动轴经过固定杆的作用带动第二搅拌杆在混合罐的底部位置进行搅动,能够避免混合物中的固定物料出现沉底的现象。The utility model can mix and stir the solid raw material and the liquid raw material through the provided driving motor, the rotating shaft, the first stirring rod, the annular groove and the sliding rod. The bulk material is pulverized, so that the mixing between the solid raw material and the liquid raw material is more sufficient, and the mixing effect is ensured. The fixed material appears to sink to the bottom.
本实用新型,当混合完成之后,将收集箱放置在基板上,并且收集箱位于出料管正下方,打开出料阀,使得混合完成的混合物可以经过出料管的作用流动至收集箱内,达到了对混合物进行有效收集的效果。In the utility model, after the mixing is completed, the collection box is placed on the base plate, and the collection box is located directly below the discharge pipe, and the discharge valve is opened, so that the mixed mixture can flow into the collection box through the action of the discharge pipe, The effect of effective collection of the mixture is achieved.
本实用新型,当混合物收集完成之后,通过设置的水箱、抽水泵、上水管和喷淋头,能够对搅拌轴、第一搅拌杆和第二搅拌杆进行清洗,使得搅拌轴、第一搅拌杆和第二搅拌杆上残留的物料得到了较好的处理,同时启动驱动电机工作,经过转动轴、环形槽、滑动杆和安装杆的作用带动两个刮板在混合罐内壁上滑动,能够将混合罐内壁上积累的原料刮除,从而使得混合罐内的搅拌混合结构达到了较好的清洁效果,清洗之后的污水经过出料管排出In the utility model, after the mixture is collected, the stirring shaft, the first stirring rod and the second stirring rod can be cleaned by the provided water tank, the water pump, the upper water pipe and the spray head, so that the stirring shaft, the first stirring rod and the second stirring rod can be cleaned. And the residual material on the second stirring rod has been well treated, and the driving motor is started at the same time, and the two scrapers are driven to slide on the inner wall of the mixing tank through the action of the rotating shaft, the annular groove, the sliding rod and the installation rod, which can The raw materials accumulated on the inner wall of the mixing tank are scraped off, so that the stirring and mixing structure in the mixing tank achieves a better cleaning effect, and the cleaned sewage is discharged through the discharge pipe
下面结合附图对本实用新型的具体实施方式作进一步详细的描述。The specific embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
附图说明Description of drawings
在附图中:In the attached image:
图1为本实用新型混合罐主视剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the mixing tank of the present utility model;
图2为本实用新型第一搅拌杆结构示意图;Figure 2 is a schematic structural diagram of the first stirring rod of the present invention;
图3为本实用新型图1中A处放大结构示意图;Fig. 3 is the enlarged structure schematic diagram of A place in Fig. 1 of the utility model;
图4为本实用新型图1中B处放大结构示意图。FIG. 4 is an enlarged schematic view of the structure at B in FIG. 1 of the present utility model.
图中:1-基板;2-混合罐;3-进料管;4-进液管;5-固定板;6-驱动电机;7-转动轴;8-第一搅拌杆;9-刮板;10-上水管;11-喷淋头;12-水箱;13-抽水泵;14-切割刀片;15-环形槽;16-滑动杆;17-安装杆;18-固定杆;19-第二搅拌杆;20-出料管;21-出料阀。In the figure: 1-substrate; 2-mixing tank; 3-feeding pipe; 4-liquid feeding pipe; 5-fixed plate; 6-drive motor; 7-rotating shaft; 8-first stirring rod; 9-scraper ;10-upper water pipe;11-sprinkler head;12-water tank;13-water pump;14-cutting blade;15-ring groove;16-slide rod;17-installation rod;18-fixed rod;19-second Stirring rod; 20-discharge pipe; 21-discharge valve.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本实用新型。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate The utility model.
如图1至图3所示,一种化工反应釜的预先混合装置,包括基板1和混合罐2,混合罐2固定连接在基板1顶部外壁上,混合罐2顶部外壁开设有对称设置的开口,且两个开口内壁分别固定连接有进料管3和进液管4,将固体原料和液体原料分别经过进料管3和进液管4的作用导入至混合罐2内,混合罐2内壁开设有环形槽15,环形槽15内壁滑动连接有对称设置的滑动杆16,两个滑动杆16相对一端固定连接有同一个转动轴7,转动轴7外壁固定连接有等距分布的第一搅拌杆8,启动驱动电机6工作,驱动电机6配合环形槽15和滑动杆16的作用带动转动轴7转动,转动轴7带动第一搅拌杆8对固体原料和液体原料进行混合搅拌,第一搅拌杆8上固定连接有切割刀片14,能够对固体原料中的块状物料进行粉碎,使得固体原料和液体原料之间的混合更加充分;As shown in Figures 1 to 3, a pre-mixing device for a chemical reaction kettle includes a substrate 1 and a
进料管3和进液管4位于混合罐2内侧的相对一侧固定连接有同一个固定板5,固定板5底部外壁固定连接有驱动电机6,驱动电机6的输出轴通过联轴器连接在转动轴7上。The feeding pipe 3 and the liquid feeding pipe 4 are fixedly connected with the same fixing plate 5 on the opposite side of the inner side of the
如图1和图3所示,在具体实施方式中,混合罐2一侧外壁开设有通孔,且通孔内壁和混合罐2一侧内壁固定连接有同一个上水管10,上水管10位于混合罐2内侧的底部固定连通有等距分布的喷淋头11,基板1顶部外壁固定连接有水箱12,混合罐2一侧外壁固定连接有抽水泵13,抽水泵13的进水口通过管道和水箱12相连通,且抽水泵13的出水口和上水管10相连通,启动抽水泵13工作,将水箱12内的清水抽取至上水管10内,经过喷淋头11的作用向混合罐2内喷出,能够对转动轴7、第一搅拌杆8和第二搅拌杆19进行清洗,使得转动轴7、第一搅拌杆8和第二搅拌杆19上残留的物料得到了较好的处理,两个滑动杆16底端均固定连接有L型结构的安装杆17,两个安装杆17一端均固定连接有刮板9,两个刮板9分别和混合罐2两侧内壁相接触,能够将混合罐2内壁上积累的原料刮除,从而使得混合罐2内的搅拌混合结构达到了较好的清洁效果。As shown in FIG. 1 and FIG. 3 , in a specific embodiment, a through hole is formed on the outer wall of one side of the
如图1和图4所示,进一步的,混合罐2底部中部外壁开设有第二通孔,且第二通孔内壁固定连接有出料管20,出料管20上设置有出料阀21,混合完成之后,将收集箱放置在基板1上,并且收集箱位于出料管20正下方,打开出料阀21,使得混合完成的混合物可以经过出料管20的作用流动至收集箱内,达到了对混合物进行有效收集的效果,转动轴7底端固定连接有固定杆18,固定杆18两侧外壁均固定连接有第二搅拌杆19,转动轴7经过固定杆18的作用带动第二搅拌杆19在混合罐2的底部位置进行搅动,能够避免混合物中的固定物料出现沉底的现象。As shown in FIG. 1 and FIG. 4 , further, a second through hole is opened on the outer wall of the middle part of the bottom of the
本实施例的一种化工反应釜的预先混合装置的实施原理如下:具体使用时,首先将固体原料和液体原料分别经过进料管3和进液管4的作用导入至混合罐2内,然后启动驱动电机6工作,驱动电机6配合环形槽15和滑动杆16的作用带动转动轴7转动,转动轴7带动第一搅拌杆8对固体原料和液体原料进行混合搅拌,同时第一搅拌杆8上的切割刀片14能够对固体原料中的块状物料进行粉碎,使得固体原料和液体原料之间的混合更加充分,保证了混合效果,同时转动轴7经过固定杆18的作用带动第二搅拌杆19在混合罐2的底部位置进行搅动,能够避免混合物中的固定物料出现沉底的现象,混合完成之后,将收集箱放置在基板1上,并且收集箱位于出料管20正下方,打开出料阀21,使得混合完成的混合物可以经过出料管20的作用流动至收集箱内,达到了对混合物进行有效收集的效果,当混合物收集完成之后,工作人员将收集箱取走即可,然后启动抽水泵13工作,将水箱12内的清水抽取至上水管10内,经过喷淋头11的作用向混合罐2内喷出,能够对转动轴7、第一搅拌杆8和第二搅拌杆19进行清洗,使得转动轴7、第一搅拌杆8和第二搅拌杆19上残留的物料得到了较好的处理,同时启动驱动电机6工作,经过转动轴7、环形槽15、滑动杆16和安装杆17的作用带动两个刮板9在混合罐2内壁上滑动,能够将混合罐2内壁上积累的原料刮除,从而使得混合罐2内的搅拌混合结构达到了较好的清洁效果,清洗之后的污水经过出料管20排出。The implementation principle of the pre-mixing device for a chemical reaction kettle of the present embodiment is as follows: in specific use, firstly, the solid raw material and the liquid raw material are introduced into the
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220503291.6U CN216856446U (en) | 2022-03-08 | 2022-03-08 | A kind of pre-mixing device of chemical reactor |
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|---|---|---|---|
| CN202220503291.6U CN216856446U (en) | 2022-03-08 | 2022-03-08 | A kind of pre-mixing device of chemical reactor |
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| CN216856446U true CN216856446U (en) | 2022-07-01 |
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| CN202220503291.6U Expired - Fee Related CN216856446U (en) | 2022-03-08 | 2022-03-08 | A kind of pre-mixing device of chemical reactor |
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