CN218422241U - An automatic mixing device for waterproof paint - Google Patents
An automatic mixing device for waterproof paint Download PDFInfo
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- CN218422241U CN218422241U CN202222469519.7U CN202222469519U CN218422241U CN 218422241 U CN218422241 U CN 218422241U CN 202222469519 U CN202222469519 U CN 202222469519U CN 218422241 U CN218422241 U CN 218422241U
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Abstract
本实用新型涉及防水涂料加工领域,具体涉及一种防水涂料自动化混合装置。本装置包括壳体以及盖壳,盖壳内设有传动腔,壳体内设有搅拌腔,传动腔周圈设有可转动的内齿圈,传动腔中间设有可转动的搅拌轴,搅拌轴伸入搅拌腔,盖壳上固定有与搅拌轴传动连接的电机,传动腔内的搅拌轴上固定连接有主动齿轮,主动齿轮与内齿圈传动连接,搅拌轴上固定连接有若干搅拌杆,搅拌轴下端固定有支板,内齿圈底部固定有若干刮板,刮板伸入搅拌腔,刮板朝内的一侧上固定连接有若干边杆,边杆和搅拌杆交错设置。本实用新型通过刮板上的刷毛将搅拌腔内壁的涂料刮下参与搅拌,同时搅拌轴的支板将搅拌腔底部涂料参与搅拌,有效提高防水涂料的混合效率。
The utility model relates to the field of waterproof paint processing, in particular to an automatic mixing device for waterproof paint. The device includes a shell and a cover shell. A transmission chamber is provided in the cover shell, a stirring chamber is provided in the housing, a rotatable inner ring gear is provided around the transmission chamber, a rotatable stirring shaft is provided in the middle of the transmission chamber, and a stirring shaft Extending into the stirring chamber, a motor connected to the stirring shaft is fixed on the cover shell, a driving gear is fixedly connected to the stirring shaft in the transmission chamber, the driving gear is connected to the inner ring gear, and a number of stirring rods are fixedly connected to the stirring shaft. A support plate is fixed at the lower end of the stirring shaft, and several scrapers are fixed at the bottom of the inner ring gear, and the scrapers extend into the mixing chamber, and a number of side rods are fixedly connected to the inner side of the scraper, and the side rods and the stirring rods are arranged alternately. The utility model scrapes the paint on the inner wall of the stirring chamber to participate in stirring through the bristles on the scraper, and at the same time, the supporting plate of the stirring shaft participates in stirring the paint at the bottom of the stirring chamber, thereby effectively improving the mixing efficiency of the waterproof paint.
Description
技术领域technical field
本实用新型涉及防水涂料加工领域,具体涉及一种防水涂料自动化混合装置。The utility model relates to the field of waterproof paint processing, in particular to an automatic mixing device for waterproof paint.
背景技术Background technique
市场上的防水材料有两大类:一是聚氨酯类防水涂料,另一类为聚合物水泥基防水涂料,在防水涂料生产的过程中需要对不同用料进行混合,但是现有的防水涂料混合装置在使用的过程中发现,大多混合装置通常只是通过搅拌桶中间单一的搅拌桨对防水涂料混合加工,而防水涂料较为粘性较大,容易粘黏在搅拌桶内壁上,不易参与混合,现有的混合装置对搅拌桶的内壁上粘黏的用料难以利用搅拌桨带动进行充分的搅拌,导致防水涂料的混合效率较低,混合的均匀性较差,最终影响防水涂料的效果。There are two types of waterproof materials on the market: one is polyurethane waterproof coatings, and the other is polymer cement-based waterproof coatings. Different materials need to be mixed in the production process of waterproof coatings, but the existing waterproof coatings are mixed During the use of the device, it was found that most of the mixing devices usually only mix and process the waterproof coating through a single stirring paddle in the middle of the mixing tank, and the waterproof coating is relatively viscous, and it is easy to stick to the inner wall of the mixing tank and is not easy to participate in mixing. The mixing device is difficult to fully stir the sticky materials on the inner wall of the mixing tank by the stirring paddle, resulting in low mixing efficiency of the waterproof coating and poor mixing uniformity, which ultimately affects the effect of the waterproof coating.
实用新型内容Utility model content
本实用新型的目的是针对现有技术存在的不足,提供一种防水涂料自动化混合装置。The purpose of the utility model is to provide an automatic mixing device for waterproof paint in view of the deficiencies in the prior art.
为实现上述目的,本实用新型提供了一种防水涂料自动化混合装置,包括壳体以及可拆卸连接在壳体上侧的盖壳,盖壳内设有传动腔,壳体内设有搅拌腔,传动腔周圈设有与盖壳可转动连接的内齿圈,传动腔中间设有与盖壳可转动连接的搅拌轴,搅拌轴伸入搅拌腔,盖壳上固定连接有与搅拌轴传动连接的电机,传动腔内的搅拌轴上固定连接有主动齿轮,主动齿轮与内齿圈传动连接,搅拌轴上固定连接有若干搅拌杆,搅拌轴下端固定有支板,内齿圈底部固定连接有若干刮板,刮板伸入搅拌腔,刮板朝内的一侧上固定连接有若干边杆,边杆和搅拌杆交错设置,壳体上部设有进料口,底部设有出料口,出料口上设有出料阀,进料口通过管道连接涂料泵,壳体上还设有控制盒,控制盒分别与电机、出料阀和涂料泵连接。In order to achieve the above purpose, the utility model provides an automatic mixing device for waterproof paint, which includes a shell and a cover shell detachably connected to the upper side of the shell. There is an inner gear ring rotatably connected to the cover shell around the chamber, and a stirring shaft rotatably connected to the cover shell is provided in the middle of the transmission chamber. The stirring shaft extends into the stirring chamber. The motor, the stirring shaft in the transmission chamber is fixedly connected with the driving gear, the driving gear is connected with the inner ring gear, the stirring shaft is fixedly connected with a number of stirring rods, the lower end of the stirring shaft is fixed with a support plate, and the bottom of the inner ring gear is fixedly connected with several Scraper, the scraper extends into the mixing chamber, and a number of side rods are fixedly connected to the inward side of the scraper. The side rods and stirring rods are arranged alternately. A discharge valve is arranged on the feed port, the feed port is connected to the paint pump through a pipeline, and a control box is also provided on the casing, which is respectively connected with the motor, the discharge valve and the paint pump.
进一步的,主动齿轮通过从动齿轮与内齿圈传动连接,传动腔内设有与盖壳转动连接的转轴,转轴与从动齿轮固定连接,从动齿轮分别与主动齿轮和内齿圈啮合。Further, the driving gear is connected to the inner ring gear through the driven gear, and a rotating shaft connected to the cover shell is provided in the transmission chamber. The rotating shaft is fixedly connected to the driven gear, and the driven gear meshes with the driving gear and the inner ring gear respectively.
进一步的,刮板朝外的一侧设有刷毛,刷毛与搅拌腔的内壁接触。Further, the outward side of the scraper is provided with bristles, and the bristles are in contact with the inner wall of the stirring chamber.
进一步的,内齿圈下部还固定连接有隔板,刮板穿过隔板设置,隔板中部设有供搅拌轴穿过的通孔。Further, the lower part of the ring gear is also fixedly connected with a partition, the scraper is installed through the partition, and the middle part of the partition is provided with a through hole for the stirring shaft to pass through.
进一步的,壳体与盖壳通过螺栓连接,壳体与盖壳之间设有橡胶垫圈。Further, the housing and the cover are connected by bolts, and a rubber gasket is provided between the housing and the cover.
进一步的,壳体固定连接有支撑底座。Further, the housing is fixedly connected with a support base.
进一步的,支撑底座的底端固定连接有橡胶垫。Further, a rubber pad is fixedly connected to the bottom end of the support base.
有益效果:本实用新型通过一个电机带动搅拌轴与刮板的反向转动,减轻生产成本,搅拌轴与刮板的反向转动使得搅拌杆和边杆也不同方向转动,同时刮板上的刷毛能有效将搅拌腔内壁的涂料刮下参与搅拌,同时搅拌轴底部设置支板,将搅拌腔底部涂料参与搅拌,有效提高防水涂料的混合效率和混合效果;同时进料口连接涂料泵,进料时无需人工倒入用料,减轻工人工作难度。Beneficial effects: the utility model drives the reverse rotation of the stirring shaft and the scraper through a motor, which reduces the production cost. The reverse rotation of the stirring shaft and the scraper makes the stirring rod and the side rod also rotate in different directions, and at the same time, the bristles on the scraper It can effectively scrape off the paint on the inner wall of the mixing chamber and participate in the stirring. At the same time, a support plate is set at the bottom of the stirring shaft to participate in the stirring of the paint at the bottom of the stirring chamber, which can effectively improve the mixing efficiency and effect of the waterproof paint. There is no need to manually pour the materials, which reduces the difficulty of workers' work.
附图说明Description of drawings
图1是本实用新型实施例的防水涂料自动化混合装置的结构示意图;Fig. 1 is the structural representation of the waterproof paint automatic mixing device of the utility model embodiment;
图2是本实用新型实施例的防水涂料自动化混合装置的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the waterproof paint automatic mixing device of the utility model embodiment;
图3是本实用新型实施例的图2右上部分放大图。Fig. 3 is an enlarged view of the upper right part of Fig. 2 according to the embodiment of the present invention.
图中:1、壳体;2、盖壳;3、传动腔;4、搅拌腔;5、内齿圈;6、搅拌轴;7、电机;8、主动齿轮;9、从动齿轮;10、搅拌杆;11、支板;12、刮板;13、边杆;14、进料口;15、出料口;16、出料阀;17、涂料泵;18、控制盒;19、转轴;20、刷毛;21、隔板;22、橡胶垫圈;23、支撑底座。In the figure: 1. Shell; 2. Cover shell; 3. Transmission chamber; 4. Stirring chamber; 5. Inner ring gear; 6. Stirring shaft; 7. Motor; 8. Driving gear; 9. Driven gear; 10 , stirring rod; 11, support plate; 12, scraper; 13, side rod; 14, feed inlet; 15, discharge outlet; 16, discharge valve; 17, paint pump; 18, control box; 19, shaft ; 20, bristles; 21, clapboard; 22, rubber gasket; 23, support base.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本实用新型,本实施例在以本实用新型技术方案为前提下进行实施,应理解这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。Below in conjunction with accompanying drawing and specific embodiment, further clarifies the utility model, and this embodiment implements under the premise of the technical solution of the utility model, and it should be understood that these examples are only used to illustrate the utility model and are not intended to limit the utility model range.
如图1至3所示,本实用新型实施例提供了一种防水涂料自动化混合装置,包括壳体1以及可拆卸连接在壳体1上侧的盖壳2,壳体1与盖壳2通过螺栓连接,螺栓并未焊死,维护等需要拆卸盖壳2的时候可将螺栓拧下,壳体1与盖壳2之间设有橡胶垫圈22。壳体1固定连接有支撑底座23,支撑底座23的底端固定连接有橡胶垫,橡胶垫与支撑底座23之间粘黏固定,橡胶垫未在图中示出。盖壳2内设有传动腔3,壳体1内设有搅拌腔4,传动腔3周圈设有与盖壳2可转动连接的内齿圈5,传动腔3中间设有与盖壳2可转动连接的搅拌轴6,搅拌轴6伸入搅拌腔4,盖壳2上固定连接有与搅拌轴6传动连接的电机7,具体是将电机7输出轴通过联轴器与搅拌轴6顶部固定连接,联轴器未在图中示出。传动腔3内的搅拌轴6上固定连接有主动齿轮8,主动齿轮8与内齿圈5传动连接,具体主动齿轮8通过从动齿轮9与内齿圈5传动连接,传动腔3内设有与盖壳2转动连接的转轴19,转轴19与从动齿轮9固定连接,从动齿轮9分别与主动齿轮8和内齿圈5啮合,主动齿轮8齿顶圆直径小于从动齿轮齿9顶圆直径。As shown in Figures 1 to 3, the embodiment of the utility model provides an automatic mixing device for waterproof paint, which includes a
搅拌轴6上固定连接有若干搅拌杆10,搅拌轴6下端固定有支板11,支板11下侧轮廓与搅拌腔4底部内壁轮廓配合,且两者间距在2-3mm,支板11转动时,能有效带动搅拌腔4底部涂料参与搅拌。内齿圈5底部固定连接有若干刮板12,刮板12伸入搅拌腔4,刮板12朝内的一侧上固定连接有若干边杆13,边杆13和搅拌杆10交错设置,刮板12朝外的一侧固定设有刷毛20,可使用粘黏方式固定,刷毛20与搅拌腔4的内壁接触。内齿圈5下部还固定连接有隔板21,刮板12穿过隔板21设置,隔板21中部设有供搅拌轴6穿过的通孔,即隔板21和内齿圈5同步转动,且不影响搅拌轴6转动。A number of
壳体1上部设有进料口14,底部设有出料口15,出料口15上设有出料阀16,进料口14通过管道连接涂料泵17,涂料泵17的进口连接软管,使用时软管需要放在用料桶中,以便涂料泵17泵入用料。壳体1上还设有控制盒18,控制盒18分别与电机7、出料阀16和涂料泵17连接,具体控制盒18中设有控制器,控制器可选单片机或plc,控制器控制电机7和涂料泵17的启停、出料阀16的开启和关闭,控制盒18上设有若干与控制器电性连接的控制按钮,控制按钮包括但不限于:进料启停按钮、混合启停按钮、出料启停按钮和急停按钮,以便操控。The upper part of the
使用时,将涂料泵17入口连接的软管放在用料桶中,通过控制按钮控制进料,涂料泵17将用料泵入搅拌腔4,完成进料后通过控制按钮控制搅拌,电机7启动带动搅拌轴6转动,搅拌轴6上的主动齿轮8随之转动,从而带动从动齿轮9转动,从动齿轮9再带动内齿圈5转动,内齿圈5与主动齿轮8的转动方向相反,故而边杆13和搅拌杆10的转动方向也不同,同时刮板12上的刷毛20将搅拌腔4内壁的涂料刮下参与搅拌,支板11带动搅拌腔4底部涂料参与搅拌,有效提高混合效率,搅拌完成后,通过控制按钮控制出料,出料阀16打开进行出料。When in use, put the hose connected to the inlet of the
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,其它未具体描述的部分,属于现有技术或公知常识。在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and it should be pointed out that for those of ordinary skill in the art, other parts not specifically described belong to the prior art or common knowledge. On the premise of not departing from the principle of the utility model, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116571158A (en) * | 2023-07-11 | 2023-08-11 | 江苏奥普莱医疗用品有限公司 | Mixing device for recombinant collagen gel dressing production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116571158A (en) * | 2023-07-11 | 2023-08-11 | 江苏奥普莱医疗用品有限公司 | Mixing device for recombinant collagen gel dressing production |
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