CN211051318U - Emulsion processing device - Google Patents
Emulsion processing device Download PDFInfo
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- CN211051318U CN211051318U CN201921641152.4U CN201921641152U CN211051318U CN 211051318 U CN211051318 U CN 211051318U CN 201921641152 U CN201921641152 U CN 201921641152U CN 211051318 U CN211051318 U CN 211051318U
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- preparation tank
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Abstract
The utility model discloses an emulsion processingequipment, including preparing the jar, agitating unit and homogeneity mechanism, prepare the vertical setting of jar, its upper end is equipped with the feed inlet, its lower extreme is equipped with the discharge gate rather than inside intercommunication, it is equipped with a filter plate to prepare jar interior level, cavity and lower chamber formula are cut apart into to the filter plate will prepare the jar, upward be equipped with the backward flow mouth rather than inside intercommunication on the lateral wall of cavity, agitating unit sets up on preparing the jar, it is used for stirring the material in preparing the jar, discharge gate department is equipped with a first tee bend, an interface of first tee bend is equipped with first valve, and the remaining interface of first tee bend communicates with the feed inlet of homogeneity mechanism, the discharge gate and the backward flow mouth intercommunication of homogeneity mechanism. The raw materials are mixed through the preparation tank, the raw materials are subjected to rough filtration through the filter plate, and then the raw materials are homogenized by the homogenizing device and flow back into the preparation tank for circulation, so that the raw materials in the processing equipment are fully and uniformly mixed.
Description
Technical Field
The utility model belongs to daily chemical articles for use processing equipment field especially relates to an emulsion processingequipment.
Background
At present, the raw materials are generally uniformly mixed and then filtered in the production process of emulsions such as laundry detergent, hand sanitizer, liquid detergent and the like, and the emulsion can be subpackaged, but some pimple-shaped materials possibly exist in the existing emulsion and then the subpackaging is influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, an object of the utility model is to provide an emulsion processingequipment that production efficiency is high, and the homogeneity is effectual.
In order to achieve the above purpose, the technical solution of the present invention is as follows: an emulsion processing device comprises a preparation tank, a stirring device and a homogenizing mechanism, wherein the preparation tank is vertically arranged, a feed inlet is formed in the upper end of the preparation tank, a discharge outlet communicated with the interior of the preparation tank is formed in the lower end of the preparation tank, a filter plate is horizontally arranged in the preparation tank and divides the preparation tank into an upper cavity and a lower cavity, a backflow port communicated with the interior of the upper cavity is formed in the side wall of the upper cavity, the stirring device is arranged on the preparation tank and is used for stirring materials in the preparation tank, a first tee joint is arranged at the discharge outlet, a first valve is arranged at one interface of the first tee joint, the rest interface of the first tee joint is communicated with the feed inlet of the homogenizing mechanism, and the discharge outlet of the homogenizing mechanism is communicated with the backflow port.
The beneficial effects of the above technical scheme are that: the raw materials are mixed through the preparation tank, meanwhile, the raw materials are subjected to rough filtration through the filter plate, and then are homogenized through the homogenizing device and flow back into the preparation tank for circulation, so that the raw materials in the processing equipment are fully and uniformly mixed.
Among the above-mentioned technical scheme agitating unit includes pivot, stirring rake and drive arrangement, the pivot is vertical to be installed prepare the jar in, and pass the filter plate, and with the filter plate rotates to be connected, the upper end of pivot upwards extend to wear out to prepare outside the jar, and with the sealed and rotation connection in preparation jar upper end, drive arrangement installs the upper end of preparation jar, its drive end with the upper end transmission of pivot is connected, the stirring rake is arranged in the epicoele chamber to fixed mounting be in the pivot.
The beneficial effects of the above technical scheme are that: this allows for premixing of the ingredients of the formulation tank.
Among the above-mentioned technical scheme agitating unit still includes the scraper blade, the cross section hole of preparation jar is the round hole, the stirring rake with be equipped with between the filter plate the scraper blade, the scraper blade middle part with pivot fixed connection, its both ends extend to with the contact of preparation jar inside wall, its lower extreme extend to with the contact of filter plate upper end.
The beneficial effects of the above technical scheme are that: the hanging plate can scrape the pimples at the upper end of the filter plate and gradually grind the pimples into a fluid shape.
Among the above-mentioned technical scheme agitating unit still includes the emery wheel, it link up and be tubaeform binding off piece rather than inside to prepare jar lower extreme middle part, just the hole of the cross section of binding off piece is the round hole, just binding off piece with the coaxial distribution of pivot, the great end of opening of binding off piece up, its less end of opening is down, and its less end of opening constitutes the discharge gate of preparation jar, the lower extreme of pivot extends to in the binding off piece, the coaxial fixed mounting of emery wheel is in the pivot is located in the binding off piece, the emery wheel with annular clearance has between the binding off piece inside wall, the difference of the internal and external diameter in clearance reduces from top to bottom in proper order.
The beneficial effects of the above technical scheme are that: the filtered emulsion was reground by means of a mouth piece and a grinding wheel until the pimple-like material disappeared.
In the technical scheme, the homogenizing mechanism is a high-pressure homogenizer.
The beneficial effects of the above technical scheme are that: it has good homogenizing effect.
Drawings
Fig. 1 is a schematic structural diagram of an emulsion processing device according to an embodiment of the present invention.
In the figure: 1 preparing tank, 11 feeding ports, 12 discharging ports, 13 filter plates, 14 return ports, 15 first valves, 16 closing parts, 2 stirring devices, 21 rotating shafts, 22 stirring paddles, 23 driving devices, 24 scraping plates, 25 grinding wheels and 3 homogenizing mechanisms.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1, the present embodiment provides an emulsion processing apparatus, which includes a preparation tank 1, a stirring device 2, and a homogenizing mechanism 3, wherein the preparation tank 1 is vertically arranged, the upper end of the tank is provided with a feed inlet 11, the lower end of the tank is provided with a discharge outlet 12 communicated with the interior of the tank, a filter plate 13 is horizontally arranged in the preparation tank 1, the preparation tank 1 is divided into an upper chamber and a lower chamber by the filter plate 13, a return port 14 communicated with the inside of the upper chamber is arranged on the side wall of the upper chamber, the stirring device 2 is arranged on the preparation tank 1, which is used for stirring the materials in the preparation tank 1, a first tee joint is arranged at the discharge port 12, a first valve 15 is arranged at one interface of the first tee joint, and the rest interface of the first tee joint is communicated with a feed inlet 11 of the homogenizing mechanism 3, and a discharge outlet 12 of the homogenizing mechanism 3 is communicated with a return port 14. The raw materials are mixed through the preparation tank, meanwhile, the raw materials are subjected to rough filtration through the filter plate, and then are homogenized through the homogenizing device and flow back into the preparation tank for circulation, so that the raw materials in the processing equipment are fully and uniformly mixed. Wherein, the other interface of the first valve forms a discharge port of the emulsion processing device. The cloth porosity of the filter plate is preferably 60-80%, and the filter holes are preferably round holes, and the aperture is preferably 3-5 mm.
Among the above-mentioned technical scheme agitating unit 2 includes pivot 21, stirring rake 22 and drive arrangement 23, pivot 21 is vertical to be installed in the preparation jar 1 and pass filter plate 13 and with filter plate 13 rotates to be connected, the upper end of pivot 21 upwards extends to wear out extremely outside the preparation jar 1, and with the sealed and rotation of 1 upper end of preparation jar is connected, drive arrangement 23 is installed the upper end of preparation jar 1, its drive end with the upper end transmission of pivot 21 is connected, stirring rake 22 is arranged in the last cavity interior and fixed mounting be in on the pivot 21. This allows for premixing of the ingredients of the formulation tank.
The driving device comprises a motor and a reduction gearbox, the motor and the reduction gearbox are both arranged at the upper end of the preparation tank, the driving end of the motor is in transmission connection with the power input end of the reduction gearbox, the power output end of the reduction gearbox is in transmission connection with the upper end of the rotating shaft, the rotating speed of the rotating shaft is not too fast, and the rotating speed is properly controlled to be 10-20 r/min.
Among the above-mentioned technical scheme agitating unit 2 still includes scraper blade 24, the cross section hole of preparation jar 1 is the round hole, stirring rake 22 with be equipped with scraper blade 24 between the filter plate 13, scraper blade 24 middle part with pivot 21 fixed connection, its both ends extend to with the contact of preparation jar 1 inside wall, its lower extreme extend to with the contact of filter plate 13 upper end. The hanging plate can scrape the pimples at the upper end of the filter plate and gradually grind the pimples into a fluid shape.
Among the above-mentioned technical scheme agitating unit 2 still includes emery wheel 25, 1 lower extreme middle part of preparation jar is equipped with rather than inside link up and be tubaeform closing up piece 16, just the hole of closing up piece 16's cross section is the round hole, just closing up piece 16 with pivot 21 coaxial distribution, the great end of opening of closing up piece 16 is up, and its less end of opening constitutes the discharge gate 12 of preparation jar 1, the lower extreme of pivot 21 extends to in the closing up piece 16, the coaxial fixed mounting of emery wheel 25 is in pivot 21 is last and be located in closing up piece 16, emery wheel 25 with annular clearance has between the closing up piece 16 inside wall, the difference of the internal and external diameter in clearance from top to bottom reduces in proper order. The filtered emulsion was reground through a mouth piece and a grinding wheel with a minimum gap of 2mm until the lump-like material disappeared.
In the above technical scheme, the homogenizing mechanism 3 is a high-pressure homogenizer, and the homogenizing effect is good.
Of course, the homogeneity mechanism also can adopt the water pump, and the flow of water pump needs to be decided according to the flow of the emulsion through the closing-in piece, and its flow should not be greater than the flow that the emulsion passes through the closing-in piece, because the water pump has better homogenization effect to the emulsion when high-speed rotatory, and the water pump with the emulsion through the backward flow mouth pump to prepare jar interior circulation stirring, filtration, grinding can be effectual clear away "pimple" form material in the emulsion.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes and modifications can be made by those skilled in the art without departing from the spirit and scope of the invention.
Claims (5)
1. An emulsion processing device is characterized by comprising a preparation tank (1), a stirring device (2) and a homogenizing mechanism (3), wherein the preparation tank (1) is vertically arranged, the upper end of the preparation tank is provided with a feeding hole (11), the lower end of the preparation tank is provided with a discharging hole (12) communicated with the interior of the preparation tank, a filter plate (13) is horizontally arranged in the preparation tank (1), the filter plate (13) divides the preparation tank (1) into an upper cavity and a lower cavity, the side wall of the upper cavity is provided with a backflow hole (14) communicated with the interior of the upper cavity, the stirring device (2) is arranged on the preparation tank (1) and is used for stirring materials in the preparation tank (1), a first tee joint is arranged at the discharging hole (12), one joint of the first tee joint is provided with a first valve (15), and the rest joint of the first tee joint is communicated with the feeding hole (11) of the homogenizing mechanism (3), and the discharge hole (12) of the homogenizing mechanism (3) is communicated with the return hole (14).
2. The emulsion processing device according to claim 1, wherein the stirring device (2) comprises a rotating shaft (21), a stirring paddle (22) and a driving device (23), the rotating shaft (21) is vertically installed in the preparation tank (1), penetrates through the filter plate (13) and is rotatably connected with the filter plate (13), the upper end of the rotating shaft (21) extends upwards to penetrate out of the preparation tank (1) and is hermetically and rotatably connected with the upper end of the preparation tank (1), the driving device (23) is installed at the upper end of the preparation tank (1), the driving end of the driving device is in transmission connection with the upper end of the rotating shaft (21), and the stirring paddle (22) is arranged in the upper chamber and is fixedly installed on the rotating shaft (21).
3. The emulsion processing device according to claim 2, wherein the stirring device (2) further comprises a scraper (24), the inner hole of the cross section of the preparation tank (1) is a circular hole, the scraper (24) is arranged between the stirring paddle (22) and the filter plate (13), the middle part of the scraper (24) is fixedly connected with the rotating shaft (21), two ends of the scraper extend to be in contact with the inner side wall of the preparation tank (1), and the lower end of the scraper extends to be in contact with the upper end of the filter plate (13).
4. The emulsion processing device according to claim 2 or 3, wherein the stirring device (2) further comprises a grinding wheel (25), the middle of the lower end of the preparation tank (1) is provided with a flared closing member (16) which is communicated with the interior of the preparation tank, the inner hole of the cross section of the closing member (16) is a circular hole, the closing member (16) and the rotating shaft (21) are coaxially distributed, the larger opening end of the closing member (16) faces upwards, the smaller opening end of the closing member faces downwards, the smaller opening end of the closing member forms the discharge hole (12) of the preparation tank (1), the lower end of the rotating shaft (21) extends into the closing member (16), the grinding wheel (25) is coaxially and fixedly installed on the rotating shaft (21) and is positioned in the closing member (16), and an annular gap is formed between the grinding wheel (25) and the inner side wall of the closing member (16), the difference between the inner diameter and the outer diameter of the gap is reduced from top to bottom.
5. An emulsion processing apparatus according to claim 4, characterized in that the homogenizing means (3) is a high-pressure homogenizer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921641152.4U CN211051318U (en) | 2019-09-29 | 2019-09-29 | Emulsion processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921641152.4U CN211051318U (en) | 2019-09-29 | 2019-09-29 | Emulsion processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211051318U true CN211051318U (en) | 2020-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921641152.4U Active CN211051318U (en) | 2019-09-29 | 2019-09-29 | Emulsion processing device |
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| CN (1) | CN211051318U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112745176A (en) * | 2020-12-31 | 2021-05-04 | 安徽江南化工股份有限公司 | Explosion-proof type microcomputer self-control high-efficiency large-capacity intelligent emulsion explosive emulsifier |
-
2019
- 2019-09-29 CN CN201921641152.4U patent/CN211051318U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112745176A (en) * | 2020-12-31 | 2021-05-04 | 安徽江南化工股份有限公司 | Explosion-proof type microcomputer self-control high-efficiency large-capacity intelligent emulsion explosive emulsifier |
| CN112745176B (en) * | 2020-12-31 | 2022-05-31 | 安徽江南化工股份有限公司 | Explosion-proof type microcomputer self-control high-efficiency large-capacity intelligent emulsion explosive emulsifier |
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