CN215098558U

CN215098558U - Automatic sorting device for injectors and feeding system of bubble cap machine

Info

Publication number: CN215098558U
Application number: CN202121040607.4U
Authority: CN
Inventors: 张峰; 杨涛; 王永畅; 雷铁山
Original assignee: Truking Technology Ltd
Current assignee: Truking Technology Ltd
Priority date: 2021-05-14
Filing date: 2021-05-14
Publication date: 2021-12-10
Anticipated expiration: 2031-05-14

Abstract

The utility model discloses an injector automatic sorting device, including letter sorting circulation transfer chain, the product output line, automatic feeding device and letter sorting robot, letter sorting circulation transfer chain is equipped with material loading station and letter sorting station, automatic feeding device includes the promotion transport section that horizontal transport section and slope set up, it sets up a plurality of baffles to promote the transport section, form a promotion transport area who is used for carrying the individual layer syringe between two adjacent baffles, horizontal transport section and promotion transport section butt joint, it is located horizontal transport section below to have at least one to promote the transport area, promote transport section and letter sorting circulation transfer chain butt joint, letter sorting robot activity is between letter sorting circulation transfer chain and product output line, be equipped with the tray anchor clamps that can place the syringe of setting for quantity on the product output line. The utility model discloses realize the unordered syringe product in reinforced back of manual work, automatic reason material satisfies the bubble cap machine bubble cap requirement of typesetting to carry the function to bubble cap machine material loading section, and require to suit with bubble cap machine material loading beat.

Description

Automatic sorting device for injectors and feeding system of bubble cap machine

Technical Field

The utility model relates to a food, medicine packaging machinery especially relate to an injector automatic sorting device and bubble cap machine feeding system.

Background

At present, in China, the pre-filling needle injectors are generally placed in the nest boxes in order, and the feeding states of split charging or packaging are all based on the nest boxes, so that the production line can work conveniently. However, the pre-filling syringe of the customer is not placed in the nest box in order, and due to the self reason of the medicine process flow, the pre-filling syringe can be manually collected into a storage barrel, needs to be placed in a freezing room for a period of time, and then is taken out for external packaging. Therefore, the problem can be solved, the syringes manually collected in the storage bin are not orderly placed, the syringes need to be sorted into orderly split charging or packaging requirements before split charging or packaging, the automatic sorting mechanism does not exist in the prior art, the automatic packaging efficiency of the pre-filling syringe in the storage bin is greatly reduced, and the automatic packaging efficiency of the pre-filling syringe in the storage bin is greatly reduced.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome prior art's is not enough, provides a realization with the unordered syringe product in manual feeding back, automatic reason material satisfies syringe automatic sorting device and the bubble cap machine feeding system of bubble cap machine mould shaping bubble cap typesetting requirement.

In order to solve the technical problem, the utility model discloses a following technical scheme:

an automatic sorting device for injectors comprises a sorting circulating conveying line, a product output line, an automatic feeding device and a sorting robot, wherein the sorting circulating conveying line is provided with a feeding station and a sorting station along a conveying direction, the product output line is positioned on one side of the sorting circulating conveying line, the automatic feeding device comprises a horizontal conveying section and a lifting conveying section which is obliquely arranged, the lifting conveying section is provided with a plurality of partition plates at intervals along the conveying direction, a lifting conveying area for conveying a single-layer injector is formed between every two adjacent partition plates, the horizontal conveying section is in butt joint with the lifting conveying section, at least one lifting conveying area is positioned below an output end of the horizontal conveying section, the lifting conveying section is in butt joint with the sorting circulating conveying line at the feeding station, the sorting robot is arranged at the sorting station and can move between the sorting circulating conveying line and the product output line, and the product output line is provided with a tray clamp capable of placing a set number of injectors.

As a further improvement of the technical scheme, the length directions of the injectors on the horizontal conveying section and the lifting conveying section are perpendicular to the conveying direction, and the length direction of the injector on the sorting circulating conveying line is parallel to the conveying direction.

As a further improvement of the technical proposal, the length of the lifting and conveying area is larger than that of the syringe.

As a further improvement of the above technical solution, the sorting circulation conveying line is provided with at least one diversion baffle at the feeding station, the diversion baffle divides the sorting circulation conveying line at the feeding station into at least two diversion channels, an injector on the sorting circulation conveying line at the upstream of the feeding station flows back into one of the diversion channels, and the output end of the lifting conveying section is butted with the remaining diversion channels.

As a further improvement of the above technical solution, the horizontal conveying section includes two rows of horizontal conveying channels, the lifting conveying section includes two rows of lifting conveying channels, the number of the diversion channels is three, and the two rows of lifting conveying channels are respectively butted with the remaining two diversion channels.

As a further improvement of the technical scheme, a brush cleaning device for preventing the injectors from being stacked is arranged at the downstream of the feeding station of the sorting circulating conveying line.

As a further improvement of the above technical solution, the sorting robot is provided in plurality.

As a further improvement of the above technical solution, an output diversion trench is arranged at an output end of the lifting and conveying section, the output diversion trench is obliquely arranged, and the oblique direction is opposite to the oblique direction of the lifting and conveying section.

The utility model provides a blister machine feeding system, includes blister machine and material loading robot, still includes foretell syringe automatic sorting device, the blister machine is located the one end of letter sorting circulation transfer chain, the material loading robot activity is between the output of product output line and blister machine.

Compared with the prior art, the utility model has the advantages of:

the utility model discloses an injector automatic sorting device, carry the section through the promotion that horizontal transport section and slope set up, the syringe that realizes unordered piling up becomes the individual layer, the orderly transport of quantity is to on the letter sorting circulation transfer chain, press from both sides by letter sorting robot again and get to the product output line with the tray anchor clamps on, finally the syringe is orderly on the product output line, thereby realize the unordered syringe product after with the manual feeding, automatic reason material satisfies the requirement of forming blister type setting of blister machine mould, and carry to the function of blister machine material loading section, and require to suit with blister machine material loading beat.

Drawings

Fig. 1 is a top view of an automatic sorting apparatus for syringes according to embodiment 1 of the present invention.

Fig. 2 is a front view of an automatic sorting apparatus for syringes according to embodiment 1 of the present invention.

Fig. 3 is a right side view of the automatic sorting apparatus for syringes according to embodiment 1 of the present invention.

Fig. 4 is a plan view of the sorting circulation conveying line according to embodiment 1 of the present invention.

Fig. 5 is an enlarged view at a in fig. 4.

Fig. 6 is an enlarged view at B in fig. 4.

Fig. 7 is an enlarged view at C in fig. 4.

Fig. 8 is a front view of the automatic feeding device in embodiment 1 of the present invention.

Fig. 9 is a top view of the automatic feeding device in embodiment 1 of the present invention.

Fig. 10 is a top view of a feeding system of a bubble cap machine in embodiment 2 of the present invention.

The reference numerals in the figures denote:

1. a sorting circulating conveying line; 101. a flow dividing baffle; 102. a flow dividing channel; 103. a return channel; 11. a feeding station; 12. a sorting station; 2. a product output line; 21. a pallet clamp; 3. an automatic feeding device; 301. a partition plate; 31. a horizontal conveying section; 311. a horizontal conveyance path; 32. lifting the conveying section; 321. a lifting conveying area; 322. lifting the conveying channel; 33. an output diversion trench; 4. a sorting robot; 5. an injector; 6. a brush cleaning device; 7. a bubble cap machine; 8. a feeding robot.

Detailed Description

The invention is described in further detail below with reference to the drawings and specific examples.

Example 1

As shown in fig. 1 to 9, the automatic injector sorting device of the present embodiment includes a sorting circulation line 1, a product output line 2, an automatic feeding device 3, and a sorting robot 4, where the sorting circulation line 1 is provided with a feeding station 11 and a sorting station 12 along a conveying direction, and the product output line 2 is located at one side of the sorting circulation line 1. The automatic feeding device 3 includes a horizontal conveying section 31 and an obliquely arranged elevation conveying section 32. Promote to carry section 32 and set up a plurality of baffles 301 along the direction of conveyance interval, form a promotion conveying area 321 that is used for carrying single-layer syringe 5 between two adjacent baffles 301, horizontal transport section 31 and promotion conveying section 32 dock, it is located the below of horizontal transport section 31 output to promote conveying area 321 at least, promote the high position department of the upper end of conveying section 32 and the 1 butt joint of letter sorting circulation transfer chain of material loading station 11 department, letter sorting robot 4 locates letter sorting station 12 and moves about between letter sorting circulation transfer chain 1 and product output line 2, be equipped with the tray anchor clamps 21 that can place the syringe 5 of setting for quantity on the product output line 2.

The present embodiment has two lifting conveying areas 321 below the output end of the horizontal conveying section 31. The syringes 5 in the storage bin are stacked on the horizontal conveying section 31 and conveyed through the horizontal conveying section 31, when the output end of the horizontal conveying section 31 is reached, the syringes fall into a lifting conveying area 321 of the lifting conveying section 32 by gravity, single-layer syringes 5 are formed in the lifting conveying area 321, the operating speed of the lifting conveying section 32 is controlled, so that the number of the syringes 5 in the lifting conveying area 321 meets the feeding requirement of the bubble cap machine 7, after the number in the lifting conveying area 321 reaches, the syringes 5 are operated to the feeding station 11, and the syringes 5 are transferred to the sorting circulating conveying line 1. The injector 5 entering the sorting circulating conveying line 1 advances to a sorting station 12, the sorting robot 4 clamps the injector 5 and transfers the injector 5 to a tray clamp 21 of a product output line 2, the product output line 2 conveys the tray clamp 21 and the injector 5 to a blister machine feeding section to wait for feeding, and the injector 5 which is not clamped in time is circulated to the sorting station 12 again after missing. The number of the syringes 5 clamped by the sorting robot 4 at each time is consistent with that of the tray clamps 21, and the requirement of bubble cap typesetting of the bubble cap machine is met.

It should be noted that when the syringes 5 on the horizontal conveying section 31 continuously drop onto the lifting conveying section 32, the lifting conveying area 321 continuously conveys the syringes 5 to the sorting circulation conveying line 1 at the loading station 11. Two or more lifting conveying areas 321 are extended to the lower part of the horizontal conveying section 31 because the syringes 5 fall by gravity to a distance difference, and secondly, when the syringes 5 of the horizontal conveying section 31 fall onto the current lifting conveying area 321, and after the syringes 5 are fully loaded on the lifting conveying area 321, the syringes 5 can fall onto the lifting conveying area 321 below, and even onto the lifting conveying area 321 below, so that the syringes 5 are ensured not to fall off the lifting conveying section 32. Therefore, the syringes 5 can form a single layer on the lifting and conveying area 321 because the lifting and conveying area 321 is inclined, the syringes 5 falling first are blocked by the partition 301 due to the partition 301, then the syringes 5 lie next to each other in the lifting and conveying area 321 one by one until the syringes are full, if one more syringe 5 is stacked on the syringe 5 and cannot block the syringe 5 on the upper layer due to the limitation of the partition 301, the syringe 5 on the upper layer automatically falls into the lifting and conveying area 321 below because the lifting and conveying area 321 is inclined, thereby realizing the split conveying of the stacked syringes 5, and the number of the syringes 5 in the lifting and conveying area 321 is the same as the number of the syringes 5 required on the final tray clamp 21.

This syringe automatic sorting device, carry section 32 through the promotion that horizontal transport section 31 and slope set up, the syringe 5 that realizes unordered piling up becomes the individual layer, the orderly transport of quantity is to sorting circulation transfer chain 1 on, get to product output line 2's tray anchor clamps 21 by 4 clamps of letter sorting robot again, finally syringe 5 is orderly on product output line 2, thereby realize the unordered syringe product after with the manual work reinforced, automatic reason material satisfies the requirement of blister machine mould shaping blister typesetting, and carry the function to blister machine material loading section, and require to suit with blister machine material loading beat.

In this embodiment, the length direction of the syringes 5 on the horizontal conveying section 31 and the lifting conveying section 32 is perpendicular to the conveying direction (i.e. lying horizontally), as shown in fig. 6. The length direction of the syringes 5 on the sorting circulation line 1 is parallel to the conveying direction (lying vertically), and as shown in fig. 7, it is preferable that the number of the syringes 5 in the width direction of the sorting circulation line 1 is the same as the number of the syringes 5 on the tray jig 21. In addition to the present embodiment, the number of syringes 5 in the width direction of the sorting circulation line 1 may be larger than the number of syringes 5 in the gripper tray gripper 21.

The syringes 5 on the sorting circulation conveying line 1 are in longitudinal lying because the syringes 5 are in irregular shapes, and the sorting circulation conveying line 1 is in circular arc type annular conveying, and because of the existence of corners, the parallel conveying of the syringes 5 (the length direction of the syringes 5 is parallel to the width direction of the conveying belt) is difficult to keep in the circulation conveying process, namely, the turning of the syringes 5 is caused, and the syringes 5 are circulated to the sorting station 12 again after turning, so that the head and tail of the syringes 5 are inconsistent. Therefore, the longitudinal lying conveying mode (the length direction of the injector 5 is vertical to the width direction of the conveying belt) is adopted, the longitudinal lying injector 5 basically cannot turn at a corner along the conveying direction, the longitudinal lying injector 5 reaches the sorting station 12, and the sorting robot 4 clamps the longitudinal lying injector 5, rotates 90 degrees, places the injector on the tray clamp 21 of the product output line 2 and then turns into the transverse lying mode at the product output line 2. Like this sorting robot 4 only need press from both sides and get, rotatory specific angle can accomplish a material loading, can not have 5 inconsistent heads and tails of syringe on the letter sorting circulation transfer chain 1 and need sorting robot 4 to carry out the rotatory material loading again after putting upright many times, has improved the efficiency of letter sorting greatly.

In this embodiment, the length of the lifting and conveying area 321 is greater than the length of the syringe 5. The interval of two baffles 301 is greater than 5 lengths of syringe promptly, makes syringe 5 drop and makes and to lie on the tie automatically (reserve sufficient clearance) under the action of gravity to make and erect to fall down and rotate and become to lie on the tie, has just so guaranteed that syringe 5 gets into gesture unanimous before sorting circulation transfer chain 1 area, avoids vertical dropping to promoting conveying district 321 and becomes to lie on promoting conveying district 321.

In this embodiment, however, because the length of the syringes 5 is long, the number of the syringes 5 passing through the sorting circulation conveying line 1 in the unit time is reduced by adopting the longitudinal lying conveying mode, so that the width of the sorting circulation conveying line 1 needs to be capable of meeting the parallel conveying of multiple rows of the syringes 5, and further, the number of the syringes 5 passing through in the unit time is ensured to be sufficient. Therefore, two rows of lifting and feeding are adopted, that is, the horizontal conveying section 31 includes two rows of horizontal conveying passages 311, the lifting and conveying section 32 includes two rows of lifting and conveying passages 322, each lifting and conveying area 321 can lift several syringes at a time, the syringes 5 lifted at a time by the two rows of lifting and conveying areas 321 enter the sorting circulating conveying line 1 and then are combined into one row (the row is in the conveying width direction), and the number of the combined row is the same as the number of the syringes 5 preset by the tray clamp 21.

In this embodiment, since no syringe 5 which has been taken up in time is circulated to the sorting station 12 again after missing, there is a problem that the returned syringe 5 is stacked with the newly loaded syringe 5 at the loading station 11 (i.e. the newly loaded syringe 5 falls on the returned syringe 5), therefore, at least one diversion baffle 101 is provided at the loading station 11 of the sorting circulation line 1, the diversion baffle 101 divides the sorting circulation line 1 at the loading station 11 into at least two diversion passages 102, the syringe 5 on the sorting circulation line 1 upstream of the loading station 11 is returned to the outermost diversion passage 102, and the output end of the lifting conveying section 32 is butted with the rest of the diversion passages 102. Sorting circulation transfer chain 1 at material loading station 11 upper reaches is through setting up a return flow channel 103 backward flow, and is concrete, promote transfer passage 322 according to two columns, reposition of redundant personnel passageway 102 sets up threely, two columns promote transfer passage 322 and dock with two reposition of redundant personnel passageways 102 of inboard respectively, return flow channel 103 docks with the reposition of redundant personnel passageway 102 of outside (the syringe 5 of backward flow flows into the reposition of redundant personnel passageway 102 of outside more easily under the effect of centrifugal force), after setting up like this, the syringe 5 that return flow channel 103 backward flow and the syringe 5 that promotes transfer passage 322 and send can not appear the phenomenon of piling up. The shunting baffle 101 is only arranged at the feeding station 11, and the grabbing area of the sorting robot 4 is not provided with the shunting baffle 101 any more, so that the interference is avoided.

In this embodiment, the sorting circulation conveying line 1 is provided with a brush cleaning device 6 for preventing the syringes 5 from being stacked downstream of the loading station 11. After leaving the loading station 11, the syringes 5 will enter the lower part of the brush cleaning device 6, and the brush cleaning device 6 mainly functions to minimize the stacked syringes 5 from entering the sorting station 12, and ensure that the syringes 5 are not stacked.

In this embodiment, two sorting robots 4 are provided. At the robot sorting station, the sorting robot 4 is a spider hand robot. It should be noted that, in addition to the present embodiment, the number of the sorting robots 4 may be less than two or more than two.

In this embodiment, the output end of the lifting and conveying section 32 is provided with an output diversion trench 33, the output diversion trench 33 is obliquely arranged, and the oblique direction is opposite to the oblique direction of the lifting and conveying section 32. The output diversion trench 33 can reduce the height difference between the output end of the lifting conveying section 32 and the sorting circulation conveying line 1.

Example 2

As shown in fig. 10, the feeding system of the bubble cap machine of the present embodiment includes a bubble cap machine 7 and a feeding robot 8, and further includes the automatic sorting device of the injector of embodiment 1, the bubble cap machine 7 is located at one end of the sorting circulation conveying line 1, and the feeding robot 8 is movable between the output end of the product output line 2 and the bubble cap machine 7.

In this embodiment, the product output line 2 is set to be fed intermittently, a set number of injectors 5 can be placed in each tray clamp 21, the injectors 5 are conveyed to the feeding station of the bubble cap machine by the product output line 2, preparation is made for feeding of the bubble cap machine 7, and the running rhythm of the product output line is matched with that of the bubble cap machine 7.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The technical solution of the present invention can be used by anyone skilled in the art to make many possible variations and modifications, or to modify equivalent embodiments, without departing from the scope of the technical solution of the present invention, using the technical content disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.

Claims

1. An automatic sorting device for syringes is characterized in that: including letter sorting circulation transfer chain (1), product output line (2), automatic feeding device (3) and letter sorting robot (4), letter sorting circulation transfer chain (1) is equipped with material loading station (11) and letter sorting station (12) along direction of delivery, product output line (2) are located one side of letter sorting circulation transfer chain (1), automatic feeding device (3) include horizontal transport section (31) and promotion transport section (32) that the slope set up, promote transport section (32) and set up a plurality of baffles (301) along direction of delivery interval, form a promotion conveying district (321) that is used for carrying individual layer syringe (5) between two adjacent baffles (301), horizontal transport section (31) and promotion transport section (32) butt joint have at least one to promote transport district (321) and are located the below of horizontal transport section (31) output, promote transport section (32) and the letter sorting circulation (1) butt joint of material loading transfer chain (11) department, sorting station (12) and activity are located in letter sorting machine people (4) and between letter sorting circulation transfer chain (1) and product output line (2), be equipped with tray anchor clamps (21) that can place set quantity syringe (5) on product output line (2).

2. The automatic syringe sorting apparatus according to claim 1, wherein: the length directions of the injectors (5) on the horizontal conveying section (31) and the lifting conveying section (32) are perpendicular to the conveying direction, and the length direction of the injectors (5) on the sorting circulating conveying line (1) is parallel to the conveying direction.

3. The automatic syringe sorting apparatus according to claim 1, wherein: the length of the lifting and conveying area (321) is larger than that of the injector (5).

4. The automatic sorting device for syringes according to any one of claims 1 to 3, wherein: the sorting circulation conveying line (1) is provided with at least one shunt baffle (101) at the feeding station (11), the shunt baffle (101) divides the sorting circulation conveying line (1) at the feeding station (11) into at least two shunt channels (102), an injector (5) on the sorting circulation conveying line (1) at the upstream of the feeding station (11) flows back to one of the shunt channels (102), and the output end of the lifting conveying section (32) is in butt joint with the rest of the shunt channels (102).

5. The automatic syringe sorting apparatus according to claim 4, wherein: the horizontal conveying section (31) comprises two rows of horizontal conveying channels (311), the lifting conveying section (32) comprises two rows of lifting conveying channels (322), the number of the flow dividing channels (102) is three, and the two rows of lifting conveying channels (322) are respectively butted with the rest two flow dividing channels (102).

6. The automatic sorting device for syringes according to any one of claims 1 to 3, wherein: the sorting circulation conveying line (1) is provided with a brush cleaning device (6) for avoiding the stacking of the injectors (5) at the downstream of the feeding station (11).

7. The automatic syringe sorting apparatus according to claim 2, wherein: the sorting robot (4) is provided in plurality.

8. The automatic sorting device for syringes according to any one of claims 1 to 3, wherein: the output end of the lifting conveying section (32) is provided with an output diversion trench (33), the output diversion trench (33) is obliquely arranged, and the oblique direction is opposite to the oblique direction of the lifting conveying section (32).

9. A blister machine feeding system comprises a blister machine (7) and a feeding robot (8), and is characterized in that: further comprising an automatic injector sorting device according to any one of claims 1 to 8, the blister machine (7) being located at one end of the sorting endless conveyor line (1), the feeder robot (8) being mobile between the output of the product output line (2) and the blister machine (7).