CN215075208U

CN215075208U - Continuous tea rolling device

Info

Publication number: CN215075208U
Application number: CN202121676914.1U
Authority: CN
Inventors: 范红英; 赵飞
Original assignee: Xuanhan Dangchun Tea Co ltd
Current assignee: Xuanhan Dangchun Tea Co ltd
Priority date: 2021-07-22
Filing date: 2021-07-22
Publication date: 2021-12-10
Anticipated expiration: 2031-07-22

Abstract

The utility model discloses a device is kneaded in succession to tealeaves, including driven seat, the supporting legs is installed to both ends symmetry about the driven seat lower surface, the upper surface middle part of driven seat is provided with an aluminium section of thick bamboo, the outside fixed mounting of an aluminium section of thick bamboo has the tripod, the right-hand member the left side fixed mounting of supporting legs has driving motor, driving motor is connected with the gearbox transmission through the belt, the output of gearbox is rotated through bent axle and tripod and is connected, the middle part of driven seat upper surface is run through and has been seted up row silo, the left end of row silo bottom side is rotated through the pivot and is connected with the blanking cover. The utility model discloses an infrared emitter, infrared receiver, aggregate storehouse, passage and electric butterfly valve's combination can carry quantitative tealeaves to rub the operation in the aluminium section of thick bamboo automatically, through the combination of electric telescopic handle, pivot and blanking cover, rubs the collection of back tealeaves in the convenient driven seat, and work efficiency is high.

Description

Continuous tea rolling device

Technical Field

The utility model relates to a tea processing technology field specifically is a device is kneaded in succession to tealeaves.

Background

The rolling is an important process in the primary processing of tea leaves, and the quality of the tea leaves determines the quality of the finished tea. At present, the rolling principle of tea leaves is basically the same, and the de-enzyming (or withering) leaf mass is driven by a crank link mechanism to do uniform-speed parallel circular motion on a rolling disc in a rolling space consisting of the rolling barrel, a gland and the rolling disc, and is kneaded into a tight round cord shape along the main veins of the respective leaves under the composite action of multi-directional forces of the rolling barrel, the gland, the rolling disc, ribs and the leaf mass, and leaf cells are crushed at the same time, so that the rolling is finished.

The retrieval publication number is CN207784182U, and discloses a tea continuous rolling device which comprises a base, wherein a support is arranged on the base, a vertical rolling plate is arranged on the support, a feed hopper is arranged at the upper end of the rolling plate, and a plurality of arc-shaped first rolling strips are arranged on one side of the rolling plate, which is far away from the support, in parallel; the base is further provided with a fixing block, a fixing frame is arranged on the fixing block, a cylindrical rolling rod is arranged on the fixing frame, a plurality of second rolling strips are arranged on the circumference of the rolling rod in parallel, and the second rolling strips are the same as the first rolling strips in shape, structure and size.

In realizing the utility model discloses an in-process, the inventor finds that there is following problem at least among the prior art and does not obtain solving, 1, can't realize the ration of tealeaves and the collection after tealeaves is kneaded automatically, 2, because tealeaves is kneaded the back volume and is become littleer, need adjust the position of gland kneading the in-process, intensity of labour is big.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a device is kneaded in succession to tealeaves has solved the problem that proposes among the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a continuous tea kneading device comprises a driven seat, supporting legs are symmetrically arranged at the left end and the right end of the lower surface of the driven seat, an aluminum cylinder is arranged in the middle of the upper surface of the driven seat, a tripod is fixedly arranged at the outer side of the aluminum cylinder, a driving motor is fixedly arranged at the left side of the supporting legs at the right end, the driving motor is in transmission connection with a gear box through a belt, the output end of the gear box is in rotary connection with the tripod through a crankshaft, a discharge groove is formed in the middle of the upper surface of the driven seat in a penetrating manner, the left end of the bottom side of the discharge groove is in rotary connection with a blanking cover through a rotating shaft, an electric telescopic rod is arranged at the right side of the supporting legs at the left end, the top end of the electric telescopic rod is in rotary connection with the middle of the bottom side of the blanking cover through a rotating block, a fixed frame is fixedly arranged at the outer side of the aluminum cylinder, a material collecting bin is arranged on the right side of the upper surface of the fixed frame in a penetrating manner, and a material guiding tube is communicated with the bottom end of the material collecting bin, the utility model discloses an aluminium section of thick bamboo, including aluminium section of thick bamboo right side inner wall, the bottom of passage runs through the upper end of aluminium section of thick bamboo right side inner wall, the inside of passage is provided with electric butterfly valve, the middle part fixed mounting of aluminium section of thick bamboo top inner wall has the electro-magnet, the inside sliding connection of aluminium section of thick bamboo has iron clamp plate, the left and right sides of iron clamp plate upper surface all is provided with the spring, the middle part of aluminium section of thick bamboo left side and right side inner wall is fixed mounting respectively has infrared emitter and infrared receiver, the right side of mount is provided with the PLC controller.

As a preferred embodiment of the utility model, the spacing groove has all been run through and has been seted up at both ends about aluminium section of thick bamboo upper surface, the equal vertical fixed mounting in both ends has the gag lever post about the iron pressing plate upper surface, the gag lever post runs through spacing groove and sliding connection, the outside at the gag lever post is established to the spring housing.

As a preferred embodiment of the present invention, the infrared emitter is horizontally flush with the infrared receiver.

As a preferred embodiment of the utility model, blanking cover and row material tank swing joint, just blanking cover and row material tank's size cooperatees.

As a preferred embodiment of the utility model, the input of PLC controller passes through the wire with external power and constitutes the electricity to be connected, the output of PLC controller passes through the wire with driving motor, electric telescopic handle, electric butterfly valve and the input of electro-magnet and constitutes the electricity to be connected, infrared emitter's signal output part is connected with infrared receiver's signal input part, infrared receiver's data output part is connected with the data input part of PLC controller, the signal output part of PLC controller is connected with the signal input part of electric butterfly valve and electro-magnet.

Compared with the prior art, the beneficial effects of the utility model are as follows:

1. the utility model relates to a device is kneaded in succession to tealeaves through infrared emitter, infrared receiver, collection feed bin, passage and electric butterfly valve's combination, can carry quantitative tealeaves to rub the operation in the aluminium section of thick bamboo automatically, through the combination of electric telescopic handle, pivot and blanking cover, conveniently kneads the collection of back tealeaves in the driven seat, work efficiency is high.

2. The utility model relates to a device is kneaded in succession to tealeaves through the combination of electro-magnet, spring and iron clamp plate, can the extrusion power of automatic adjustment iron clamp plate to tealeaves in the aluminium section of thick bamboo, reduces staff's intensity of labour.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a front view of the continuous tea twisting device of the present invention;

fig. 2 is a schematic view of an aluminum tube structure of the tea continuous rolling device of the present invention.

In the figure: the device comprises a driven seat 1, supporting legs 2, an aluminum cylinder 3, a tripod 4, a driving motor 5, a gearbox 6, a crankshaft 7, a discharge groove 8, a rotating shaft 9, a blanking cover 10, an electric telescopic rod 11, a rotating block 12, a fixing frame 13, a material collecting bin 14, a material guide pipe 15, an electric butterfly valve 16, an electromagnet 17, an iron pressing plate 18, a spring 19, a limiting groove 20, a limiting rod 21, an infrared transmitter 22, an infrared receiver 23 and a PLC 24.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "connected" and "disposed" are to be interpreted broadly, and may be, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed; the utility model discloses in provide only supply the reference with the model of electrical apparatus. For those skilled in the art, different types of electrical appliances with the same function can be replaced according to actual use conditions, and for those skilled in the art, the specific meaning of the above terms in the present invention can be understood in specific situations.

Referring to fig. 1-2, the present invention provides a technical solution: a continuous tea twisting device comprises a driven seat 1, supporting legs 2 are symmetrically installed at the left end and the right end of the lower surface of the driven seat 1, an aluminum cylinder 3 is arranged in the middle of the upper surface of the driven seat 1, a tripod 4 is fixedly installed on the outer side of the aluminum cylinder 3, a driving motor 5 is fixedly installed at the left side of the supporting legs 2 at the right end, the driving motor 5 is in transmission connection with a gearbox 6 through a belt, the output end of the gearbox 6 is in rotational connection with the tripod 4 through a crankshaft 7, a discharging groove 8 is formed in the middle of the upper surface of the driven seat 1 in a penetrating mode, the left end of the bottom side of the discharging groove 8 is in rotational connection with a blocking cover 10 through a rotating shaft 9, an electric telescopic rod 11 is arranged on the right side of the supporting legs 2 at the left end, the top end of the electric telescopic rod 11 is in rotational connection with the middle of the bottom side of the blocking cover 10 through a rotating block 12, and a fixing frame 13 is fixedly installed on the outer side of the aluminum cylinder 3, the right side of mount 13 upper surface is run through and is installed an album feed bin 14, the bottom intercommunication of album feed bin 14 has passage 15, the upper end of 3 right side inner walls of aluminium section of thick bamboo is run through to the bottom of passage 15, the inside of passage 15 is provided with electric butterfly valve 16, the middle part fixed mounting of 3 top inner walls of aluminium section of thick bamboo has electro-magnet 17, the inside sliding connection of aluminium section of thick bamboo 3 has iron clamp plate 18, the left and right sides of the 18 upper surface of iron clamp plate all is provided with spring 19, the middle part difference fixed mounting of 3 left sides of aluminium section of thick bamboo and right side inner wall has infrared emitter 22 and infrared receiver 23, the right side of mount 13 is provided with PLC controller 24.

In this embodiment (as shown in fig. 1-2), a certain amount of tea leaves can be automatically conveyed into the aluminum tube 3 for rolling operation through the combination of the infrared emitter 22, the infrared receiver 23, the material collecting bin 14, the material guiding pipe 15 and the electric butterfly valve 16, the collection of the rolled tea leaves in the driven seat 1 is facilitated through the combination of the electric telescopic rod 11, the rotating shaft 9 and the blocking cover 10, the working efficiency is high, the degree of extrusion of the iron pressing plate 18 on the tea leaves in the aluminum tube 3 can be automatically adjusted through the combination of the electromagnet 17, the spring 19 and the iron pressing plate 18, and the labor intensity of workers is reduced.

In this embodiment (see fig. 2), the left end and the right end of the upper surface of the aluminum cylinder 3 are both provided with a limiting groove 20 in a penetrating manner, the left end and the right end of the upper surface of the iron pressing plate 18 are both vertically and fixedly provided with a limiting rod 21, the limiting rod 21 penetrates through the limiting groove 20 and is connected in a sliding manner, the spring 19 is sleeved on the outer side of the limiting rod 21, and the limiting rod 21 can limit the spring 19, so that the situation that the spring 19 is inclined when compressed and extended to affect the use effect is avoided.

In this embodiment (please refer to fig. 2), the infrared emitter 22 and the infrared receiver 23 are horizontally aligned, so as to improve the use accuracy of the device.

In this embodiment (please refer to fig. 1), the blocking cover 10 is movably connected to the discharge chute 8, and the blocking cover 10 is matched with the discharge chute 8 in size, so as to improve the using effect of the device.

In this embodiment (please refer to fig. 1-2), an input end of the PLC controller 24 is electrically connected to an external power source through a wire, an output end of the PLC controller 24 is electrically connected to input ends of the driving motor 5, the electric telescopic rod 11, the electric butterfly valve 16 and the electromagnet 17 through a wire, a signal output end of the infrared emitter 22 is connected to a signal input end of the infrared receiver 23, a data output end of the infrared receiver 23 is connected to a data input end of the PLC controller 24, a signal output end of the PLC controller 24 is connected to signal input ends of the electric butterfly valve 16 and the electromagnet 17, and the PLC controller 24 can control the driving motor 5, the electric telescopic rod 11, the electric butterfly valve 16 and the electromagnet 17 to operate.

It should be noted that the utility model relates to a continuous tea twisting device, which comprises a driven seat 1, a supporting leg 2, an aluminum tube 3, a tripod 4, a driving motor 5, a gear box 6, a crankshaft 7, a discharging groove 8, a rotating shaft 9, a blanking cover 10, an electric telescopic rod 11, a rotating block 12, a fixed frame 13, a material collecting bin 14, a material guiding tube 15, an electric butterfly valve 16, an electromagnet 17, an iron pressing plate 18, a spring 19, a limiting groove 20, a limiting rod 21, an infrared emitter 22, an infrared receiver 23, a PLC controller 24, all of which are universal standard parts or parts known by technicians in the field, wherein the structure and principle of the parts can be known by technicians in the field or can be known by conventional experimental methods, the electromagnet 17 is controlled to work during work, the iron pressing plate 18 can be attracted and fixed, the electric butterfly valve 16 is opened, tea in the material collecting bin 14 is guided into the aluminum tube 3 through the material guiding tube 15, when the tea amount in the aluminum barrel 3 exceeds the infrared receiver 23, the infrared receiver 23 can transmit data to the PLC controller 24, the PLC controller 24 controls the electric butterfly valve 16 to close and stop adding of tea, the PLC controller 24 controls the electromagnet 17 to break the power-off electromagnetic attraction to disappear, the iron pressing plate 18 can be pushed to move downwards to extrude the tea in the aluminum barrel 3 through the elastic force of the spring 19, the driving motor 5 is controlled to work to drive the crankshaft 7 to rotate through the gearbox 6, the aluminum barrel 3 is further driven to rotate to knead, after the tea kneading is finished, the electric telescopic rod 11 is controlled to work, the blocking cover 10 can be pulled to rotate, the discharging groove 8 is opened, and the collection of the tea after the kneading in the driven seat 1 is convenient.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The continuous tea twisting device is characterized by comprising a driven seat (1), supporting legs (2) are symmetrically arranged at the left end and the right end of the lower surface of the driven seat (1), an aluminum barrel (3) is arranged in the middle of the upper surface of the driven seat (1), a tripod (4) is fixedly arranged on the outer side of the aluminum barrel (3), a driving motor (5) is fixedly arranged on the left side of the supporting legs (2), the driving motor (5) is in transmission connection with a gearbox (6) through a belt, the output end of the gearbox (6) is in rotation connection with the tripod (4) through a crankshaft (7), a material discharging groove (8) is formed in the middle of the upper surface of the driven seat (1) in a penetrating mode, the left end of the bottom side of the material discharging groove (8) is in rotation connection with a blocking cover (10) through a rotating shaft (9), and an electric telescopic rod (11) is arranged on the right side of the supporting legs (2), the top end of the electric telescopic rod (11) is rotatably connected with the middle part of the bottom side of the blanking cover (10) through a rotating block (12), a fixing frame (13) is fixedly arranged on the outer side of the aluminum cylinder (3), a material collecting bin (14) is installed on the right side of the upper surface of the fixing frame (13) in a penetrating manner, a material guide pipe (15) is communicated with the bottom end of the material collecting bin (14), the bottom end of the material guide pipe (15) penetrates through the upper end of the inner wall of the right side of the aluminum cylinder (3), an electric butterfly valve (16) is arranged inside the material guide pipe (15), an electromagnet (17) is fixedly arranged in the middle part of the inner wall of the top end of the aluminum cylinder (3), an iron pressing plate (18) is slidably connected inside the aluminum cylinder (3), springs (19) are arranged on the left side and the right side of the upper surface of the iron pressing plate (18), an infrared emitter (22) and an infrared receiver (23) are fixedly arranged in the middle parts of the left side and right side inner walls of the aluminum cylinder (3) respectively, and a PLC (programmable logic controller) controller (24) is arranged on the right side of the fixing frame (13).

2. A continuous tea leaf rolling apparatus as claimed in claim 1, wherein: the aluminum barrel is characterized in that limiting grooves (20) are formed in the left end and the right end of the upper surface of the aluminum barrel (3) in a penetrating mode, limiting rods (21) are fixedly mounted at the left end and the right end of the upper surface of the iron pressing plate (18) in a vertical mode, the limiting rods (21) penetrate through the limiting grooves (20) and are connected in a sliding mode, and springs (19) are sleeved on the outer sides of the limiting rods (21).

3. A continuous tea leaf rolling apparatus as claimed in claim 1, wherein: the infrared emitter (22) and the infrared receiver (23) are horizontally level.

4. A continuous tea leaf rolling apparatus as claimed in claim 1, wherein: the blocking cover (10) is movably connected with the discharge groove (8), and the blocking cover (10) is matched with the size of the discharge groove (8).

5. A continuous tea leaf rolling apparatus as claimed in claim 1, wherein: the input of PLC controller (24) passes through the wire with external power supply and constitutes the electricity and be connected, the output of PLC controller (24) passes through the wire with driving motor (5), electric telescopic handle (11), electric butterfly valve (16) and electromagnet (17) the input and constitutes the electricity and be connected, the signal output part of infrared emitter (22) is connected with the signal input part of infrared receiver (23), the data output part of infrared receiver (23) is connected with the data input part of PLC controller (24), the signal output part of PLC controller (24) is connected with the signal input part of electric butterfly valve (16) and electromagnet (17).