CN215072418U - Optical module - Google Patents

Optical module Download PDF

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Publication number
CN215072418U
CN215072418U CN202120468688.1U CN202120468688U CN215072418U CN 215072418 U CN215072418 U CN 215072418U CN 202120468688 U CN202120468688 U CN 202120468688U CN 215072418 U CN215072418 U CN 215072418U
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China
Prior art keywords
optical
plate
side plate
base
light
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CN202120468688.1U
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Chinese (zh)
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李丹
谢一帆
付孟博
傅钦豪
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Hisense Broadband Multimedia Technology Co Ltd
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Hisense Broadband Multimedia Technology Co Ltd
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Priority to CN202120468688.1U priority Critical patent/CN215072418U/en
Priority to PCT/CN2021/135639 priority patent/WO2022183800A1/en
Application granted granted Critical
Publication of CN215072418U publication Critical patent/CN215072418U/en
Priority to US18/087,003 priority patent/US20230127729A1/en
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Abstract

The application provides an optical module, includes: the lower shell is combined with the upper shell to form a wrapping cavity; the packaging cavity comprises a base; the circuit board, some areas are set up on the surface of the base, some areas are set up outside the base; the light emitting component is arranged on the surface of the base; the light receiving component is arranged on the surface of the circuit board; the first cover plate is covered on the base; the optical multiplexer is arranged on the inner wall of the first cover plate and can combine the light from the light emitting assembly; the optical demultiplexer is arranged on the inner wall of the first cover plate and can split light beams to irradiate the light receiving assembly; a first optical fiber adapter provided on the first cover plate and capable of transmitting light from the optical multiplexer; and the second optical fiber adapter is arranged on the first cover plate and can transmit light to the optical demultiplexer. This application can carry out modular design with first apron and base respectively, realizes the operating space grow of assembly on first apron or base, and the lid between first apron and the base closes also comparatively conveniently.

Description

Optical module
Technical Field
The application relates to the technical field of optical fiber communication, in particular to an optical module.
Background
With the development of new services and application modes such as cloud computing, mobile internet, video and the like, the development and progress of the optical communication technology become increasingly important. In the optical communication technology, an optical module is a tool for realizing the interconversion of optical signals and is one of key devices in optical communication equipment, and the transmission rate of the optical module is continuously increased along with the development requirement of the optical communication technology.
Disclosure of Invention
The embodiment of the application provides an optical module, and optical device packaging and an optical path are realized.
The application provides an optical module, includes: an upper housing; the lower shell is combined with the upper shell to form a wrapping cavity; the packaging cavity comprises a base; the circuit board, some areas are set up on the surface of the base, some areas are set up outside the base; the light emitting component is arranged on the surface of the base; the light receiving component is arranged on the surface of the circuit board; the first cover plate is covered on the base, and the second cover plate is covered on the base and positioned above the light emitting assembly; the optical multiplexer is arranged on the inner wall of the first cover plate and can combine the light from the light emitting assembly; the optical demultiplexer is arranged on the inner wall of the first cover plate and can split light beams to irradiate the light receiving assembly; a first optical fiber adapter capable of transmitting light from the optical multiplexer; and a second optical fiber adapter capable of introducing light to the optical demultiplexer.
According to the optical module provided by the embodiment of the application, in the optical path between the optical transmission assembly and the optical multiplexer, the optical transmission assembly is arranged on the base, the optical multiplexer is arranged on the inner wall of the first cover plate, the first cover plate is covered on the base to form a structure for packaging the optical multiplexer, the first cover plate and the base can be respectively subjected to modular design, the operation space for assembly on the first cover plate or the base is enlarged, and the covering between the first cover plate and the base is convenient; similarly, in the optical path between the optical receiving component and the optical demultiplexer, the optical receiving component is arranged on the circuit board, the optical demultiplexer is arranged on the inner wall of the first cover plate, the first cover plate covers the base to form a structure for packaging the optical demultiplexer, the first cover plate can be subjected to modular design, the operating space for assembly on the first cover plate is increased, and the circuit board is arranged on the surface of the base, so that the optical path connection with the optical receiving component can be established by the cover of the first cover plate and the base.
The optical module provided by the embodiment of the application provides a design scheme different from the prior art in terms of realizing optical device packaging and optical path, and belongs to different technical schemes/means for realizing the same purpose.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic diagram of a connection relationship of an optical communication terminal;
FIG. 2 is a schematic diagram of an optical network unit;
fig. 3 is a schematic structural diagram of an optical module according to an embodiment of the present disclosure;
fig. 4 is an exploded structural diagram of an optical module according to an embodiment of the present disclosure;
fig. 5 is an assembly diagram of an optical transceiver sub-assembly and a circuit board in an optical module according to an embodiment of the present disclosure;
fig. 6 is a partially exploded schematic view of an optical transceiver sub-assembly and a circuit board in an optical module according to an embodiment of the present disclosure;
fig. 7 is a partially exploded view of an optical transceiver sub-assembly and a circuit board in an optical module according to an embodiment of the present disclosure;
fig. 8 is a first partial schematic diagram of an optical transceiver sub-assembly in an optical module according to an embodiment of the present disclosure;
fig. 9 is a schematic structural diagram of a first cover plate in an optical module according to an embodiment of the present disclosure;
fig. 10 is a schematic view of another angular structure of a first cover plate in an optical module according to an embodiment of the present disclosure;
fig. 11 is an assembly cross-sectional view illustrating a first optical fiber adapter and a first cover plate in an optical module according to an embodiment of the present disclosure;
fig. 12 is a schematic cross-sectional view illustrating an assembly of a second fiber optic adapter and a first cover plate in an optical module according to an embodiment of the present disclosure;
fig. 13 is a partially exploded schematic view of a base and a circuit board in an optical module according to an embodiment of the present disclosure;
fig. 14 is a schematic distribution diagram of optical devices in a base in an optical module according to an embodiment of the present disclosure;
fig. 15 is a schematic diagram of a transmission optical path in an optical module according to an embodiment of the present disclosure;
fig. 16 is a schematic structural diagram of a protective cover in an optical module according to an embodiment of the present disclosure;
fig. 17 is a schematic view of another angle structure of a protection cover in an optical module according to an embodiment of the present disclosure;
fig. 18 is a partially exploded schematic view of a circuit board and a light receiving device in an optical module according to an embodiment of the present disclosure;
fig. 19 is a schematic diagram of a receiving optical path in an optical module according to an embodiment of the present disclosure;
fig. 20 is a schematic view of another angle of a receiving optical path in an optical module according to an embodiment of the present disclosure;
fig. 21 is a schematic structural diagram of a base in an optical module according to an embodiment of the present disclosure;
fig. 22 is an exploded view of an optical module according to an embodiment of the present disclosure, illustrating an assembly of a base and a circuit board;
fig. 23 is a schematic view illustrating another angle assembly of a base and a circuit board in an optical module according to an embodiment of the present disclosure;
fig. 24 is an assembly cross-sectional view of a base and a second cover plate in an optical module according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
One of the core links of optical fiber communication is the interconversion of optical and electrical signals. The optical fiber communication uses optical signals carrying information to transmit in information transmission equipment such as optical fibers/optical waveguides, and the information transmission with low cost and low loss can be realized by using the passive transmission characteristic of light in the optical fibers/optical waveguides; meanwhile, the information processing device such as a computer uses an electric signal, and in order to establish information connection between the information transmission device such as an optical fiber or an optical waveguide and the information processing device such as a computer, it is necessary to perform interconversion between the electric signal and the optical signal.
The optical module realizes the function of interconversion of optical signals and electrical signals in the technical field of optical fiber communication, and the interconversion of the optical signals and the electrical signals is the core function of the optical module. The optical module is electrically connected with an external upper computer through a golden finger on an internal circuit board of the optical module, and the main electrical connection comprises power supply, I2C signals, data signals, grounding and the like; the electrical connection mode realized by the gold finger has become the mainstream connection mode of the optical module industry, and on the basis of the mainstream connection mode, the definition of the pin on the gold finger forms various industry protocols/specifications.
Fig. 1 is a schematic diagram of connection relationship of an optical communication terminal. As shown in fig. 1, the connection of the optical communication terminal mainly includes the interconnection among the optical network terminal 100, the optical module 200, the optical fiber 101 and the network cable 103;
one end of the optical fiber 101 is connected with a far-end server, one end of the network cable 103 is connected with local information processing equipment, and the connection between the local information processing equipment and the far-end server is completed by the connection between the optical fiber 101 and the network cable 103; and the connection between the optical fiber 101 and the network cable 103 is made by the optical network terminal 100 having the optical module 200.
An optical port of the optical module 200 is externally accessed to the optical fiber 101, and establishes bidirectional optical signal connection with the optical fiber 101; an electrical port of the optical module 200 is externally connected to the optical network terminal 100, and establishes bidirectional electrical signal connection with the optical network terminal 100; the optical module realizes the interconversion of optical signals and electric signals, thereby realizing the establishment of information connection between the optical fiber and the optical network terminal; specifically, the optical signal from the optical fiber is converted into an electrical signal by the optical module and then input to the optical network terminal 100, and the electrical signal from the optical network terminal 100 is converted into an optical signal by the optical module and input to the optical fiber.
The optical network terminal is provided with an optical module interface 102, which is used for accessing an optical module 200 and establishing bidirectional electric signal connection with the optical module 200; the optical network terminal is provided with a network cable interface 104, which is used for accessing the network cable 103 and establishing bidirectional electric signal connection with the network cable 103; the optical module 200 is connected to the network cable 103 through the optical network terminal 100, specifically, the optical network terminal transmits a signal from the optical module to the network cable and transmits the signal from the network cable to the optical module, and the optical network terminal serves as an upper computer of the optical module to monitor the operation of the optical module.
At this point, a bidirectional signal transmission channel is established between the remote server and the local information processing device through the optical fiber, the optical module, the optical network terminal and the network cable.
Common information processing apparatuses include routers, switches, electronic computers, and the like; the optical network terminal is an upper computer of the optical module, provides data signals for the optical module, and receives the data signals from the optical module, and the common upper computer of the optical module also comprises an optical line terminal and the like.
Fig. 2 is a schematic diagram of an optical network terminal structure. As shown in fig. 2, the optical network terminal 100 has a circuit board 105, and a cage 106 is disposed on a surface of the circuit board 105; an electric connector is arranged in the cage 106 and used for connecting an electric port of an optical module such as a golden finger; the cage 106 is provided with a heat sink 107, and the heat sink 107 has a projection such as a fin that increases a heat radiation area.
The optical module 200 is inserted into the optical network terminal, specifically, the electrical port of the optical module is inserted into the electrical connector inside the cage 106, and the optical port of the optical module is connected to the optical fiber 101.
The cage 106 is positioned on the circuit board, and the electrical connector on the circuit board is wrapped in the cage, so that the electrical connector is arranged in the cage; the optical module is inserted into the cage, held by the cage, and the heat generated by the optical module is conducted to the cage 106 and then diffused by the heat sink 107 on the cage.
Fig. 3 is a schematic view of an optical module according to an embodiment of the present disclosure, and fig. 4 is a schematic view of an exploded structure of an optical module according to an embodiment of the present disclosure. As shown in fig. 3 and 4, the optical module 200 provided in the embodiment of the present application includes an upper housing 201, a lower housing 202, an unlocking component 203, a circuit board 300, an optical transceiver sub-assembly 400, a first optical fiber adapter 500, and a second optical fiber adapter 600.
The upper shell 201 is covered on the lower shell 202 to form a wrapping cavity with two openings; the outer contour of the wrapping cavity is generally a square body, and specifically, the lower shell comprises a main plate and two side plates which are positioned at two sides of the main plate and are perpendicular to the main plate; the upper shell comprises a second cover plate, and the second cover plate covers two side plates of the upper shell to form a wrapping cavity; the upper shell can also comprise two side walls which are positioned on two sides of the second cover plate and are vertically arranged with the second cover plate, and the two side walls are combined with the two side plates to realize that the upper shell covers the lower shell.
The two openings may be two ends (204, 205) in the same direction, or two openings in different directions; one opening is an electric port 204, and a gold finger of the circuit board extends out of the electric port 204 and is inserted into an upper computer such as an optical network terminal; the other opening is an optical port 205 for external optical fiber access to connect with the optical transceiver sub-assembly 400 inside the optical module; the photoelectric devices such as the circuit board 300 and the optical transceiver sub-assembly 400 are positioned in the packaging cavity.
The assembly mode of combining the upper shell and the lower shell is adopted, so that the circuit board 300, the optical transceiver sub-module 400 and other devices can be conveniently installed in the shells, and the outermost packaging protection shell of the optical module is formed by the upper shell and the lower shell; the upper shell and the lower shell are made of metal materials generally, so that electromagnetic shielding and heat dissipation are facilitated; generally, the housing of the optical module is not made into an integrated component, so that when devices such as a circuit board and the like are assembled, the positioning component, the heat dissipation component and the electromagnetic shielding component cannot be installed, and the production automation is not facilitated.
The unlocking component 203 is located on the outer wall of the wrapping cavity/lower shell 202, and is used for realizing the fixed connection between the optical module and the upper computer or releasing the fixed connection between the optical module and the upper computer.
The unlocking component 203 is provided with a clamping component matched with the upper computer cage; the end of the unlocking component can be pulled to enable the unlocking component to move relatively on the surface of the outer wall; the optical module is inserted into a cage of the upper computer, and the optical module is fixed in the cage of the upper computer by a clamping component of the unlocking component; by pulling the unlocking component, the clamping component of the unlocking component moves along with the unlocking component, so that the connection relation between the clamping component and the upper computer is changed, the clamping relation between the optical module and the upper computer is released, and the optical module can be drawn out from the cage of the upper computer.
The circuit board 300 is provided with circuit traces, electronic components (such as capacitors, resistors, triodes, and MOS transistors), and chips (such as an MCU, a laser driver chip, a limiting amplifier chip, a clock data recovery CDR, a power management chip, and a data processing chip DSP).
The circuit board connects the electrical appliances in the optical module together according to the circuit design through circuit wiring to realize the functions of power supply, electrical signal transmission, grounding and the like.
The chip on the circuit board 300 may be a multifunctional integrated chip, for example, a laser driver chip and an MCU chip are integrated into one chip, or a laser driver chip, a limiting amplifier chip and an MCU chip are integrated into one chip, and the chip is an integrated circuit, but the functions of the circuits do not disappear due to the integration, and only the circuit appears and changes, and the chip still has the circuit form. Therefore, when the circuit board is provided with three independent chips, namely, the MCU, the laser driver chip and the limiting amplifier chip, the scheme is equivalent to that when the circuit board 300 is provided with a single chip with three functions in one.
The circuit board is generally a hard circuit board, and the hard circuit board can also realize a bearing effect due to the relatively hard material of the hard circuit board, for example, the hard circuit board can stably bear a chip; when the optical transceiver is positioned on the circuit board, the rigid circuit board can also provide stable bearing; the hard circuit board can also be inserted into an electric connector in the upper computer cage, and specifically, a metal pin/golden finger is formed on the surface of the tail end of one side of the hard circuit board and is used for being connected with the electric connector; these are not easily implemented with flexible circuit boards.
A flexible circuit board is also used in a part of the optical module to supplement a rigid circuit board; the flexible circuit board is generally used in combination with a rigid circuit board, for example, the rigid circuit board may be connected to the optical transceiver device through the flexible circuit board.
Fig. 5 is an assembly diagram of an optical transceiver sub-assembly 400 and a circuit board 300 in an optical module according to an embodiment of the present disclosure. As shown in fig. 5, the optical module provided in the embodiment of the present application integrates the light emitting component and the light receiving component into one optical sub-transceiver module 400, and the optical sub-transceiver module 400 is located at the edge of the circuit board 300. The optical transceiver sub-assembly 400 includes a base 410, a first cover 420 and a second cover 430; the first cover plate is covered on the base; the second cover plate is covered on the base and is positioned above or right above the light emitting component; the upper end opening of base 410, the lower extreme opening of first apron 420, the lower extreme opening of second apron 430, first apron 420 and second apron 430 all cover the top of locating base 410 to constitute by base 410, first apron 420 and second apron 430 and hold the cavity, light emitting component and light receiving component all set up in this holds the cavity. And one side of the accommodating cavity is provided with an opening through which the circuit board 300 is inserted into the accommodating cavity, so as to facilitate the electrical connection of the light emitting assembly, the light receiving assembly and the circuit board 300.
Fig. 5 shows the left-right direction and the front-back direction of the optical module, as indicated by the arrows in fig. 5. In the embodiment of the present application, a first fiber adapter 500 and a second fiber adapter 600 are disposed on a side of the optical transceiver sub-assembly 400 away from the circuit board 300, the first fiber adapter 500 and the second fiber adapter 600 are disposed side by side, that is, the first fiber adapter 500 and the second fiber adapter 600 are located at the same height, and are disposed on an end surface of the housing of the optical transceiver sub-assembly 400 side by side in the front-back direction (the front-back direction is disposed side by side in fig. 5), and both the first fiber adapter 500 and the second fiber adapter 600 are inserted into the accommodating cavity. A first optical fiber adapter provided on the first cover plate and capable of transmitting light from the optical multiplexer; and the second optical fiber adapter is arranged on the first cover plate and can transmit light to the optical demultiplexer. The first optical fiber adapter 500 and the second optical fiber adapter 600 are respectively used for connecting with an optical fiber connector outside the optical module, the optical fiber connector outside the optical module is a standard component commonly used in the industry, and the positions of the two optical fiber adapters inside the optical module are limited by the shape and the size of the external optical fiber connector, so that the first optical fiber adapter 500 and the second optical fiber adapter 600 are arranged on the same height in a product.
After the first optical fiber adapter 500 is inserted into the accommodating cavity, the first optical fiber adapter corresponds to the light emitting component in the accommodating cavity, and is used for transmitting the signal light generated by the light emitting component to the external optical fiber, so as to realize the emission of the light. After the second optical fiber adapter 600 is inserted into the accommodating cavity, it corresponds to the light receiving component in the accommodating cavity, and is used for transmitting the signal light transmitted by the external optical fiber to the light receiving component, so as to receive the light.
In the embodiment of the present application, the optical devices of the light emitting module need to ensure high precision of the optical path, and the surface precision of the circuit board is not too high, and if the optical devices of the light emitting module are disposed on the circuit board 300, the alignment precision of the optical path between the optical devices of the light emitting module may be low, and to avoid this, part of the optical devices of the light emitting module are supported by the metal plate and disposed separately from the circuit board 300.
Fig. 6 is a partially exploded view of an optical transceiver sub-assembly 400 and a circuit board 300 in an optical module according to an embodiment of the present disclosure, and fig. 7 is a partially exploded view of the optical transceiver sub-assembly with the view angle of fig. 6 reversed. As shown in fig. 6 and 7, in the optical module provided in the embodiment of the present application, the optical transmission assembly includes a laser driver chip, a laser chip, a lens, and other devices related to optical transmission, one end of the receiving cavity is connected to the first optical fiber adapter 500, the laser driver chip drives the laser chip to operate, a light beam generated by the laser chip is coupled to the first optical fiber adapter 500 through the lens and other devices, and the light beam is transmitted through the first optical fiber adapter 500. The light receiving assembly comprises a lens, a light receiving chip, a transimpedance amplifier and other devices related to light receiving, one end of the accommodating cavity is connected with the second optical fiber adapter 600, signal light from the outside of the optical module is received through the second optical fiber adapter 600, the received signal light is transmitted to the light receiving chip through the optical devices such as the lens arranged in the accommodating cavity, and photoelectric conversion is achieved through the light receiving chip.
In the embodiment of the present application, to increase the transmission rate of the optical module, the transmission channel in the optical module is increased, that is, the optical module includes a plurality of laser chips (each laser chip emits light of one wavelength) and a plurality of light receiving chips (each receives light of one wavelength). Specifically, in the optical module provided in the embodiment of the present application, a plurality of laser chips are disposed in the accommodating cavity to emit multiple light beams, where the multiple light beams are multiplexed into one light beam and finally converged and coupled to the first optical fiber adapter 500, so that the multiple light beams are emitted through one optical fiber. A plurality of light receiving chips are arranged in the accommodating cavity, one path of light beam transmitted by the second optical fiber adapter 600 is demultiplexed into multiple paths of light beams, and the multiple paths of light beams are respectively transmitted to the plurality of light receiving chips so as to realize that one optical fiber receives multiple paths of light.
The optical transmission assembly includes a plurality of laser chips 450, a plurality of second converging lenses 470, and the plurality of laser chips 450 are used for transmitting a plurality of light beams with different wavelengths. In this embodiment, the light emitting assembly includes 4 laser chips 450, each laser chip 450 emits one light beam, and each second converging lens 470 is disposed in the light emitting direction of each laser chip 450, and is configured to convert the light beam emitted by the laser chip 450 into a collimated light beam.
The optical module provided by the present application further includes an optical multiplexer 4205, disposed on an inner wall of the first cover plate, capable of combining light from the light emitting module. The optical multiplexer 4205 is disposed in the emergent light direction of the second focusing lens 470, and is configured to multiplex multiple light beams with different wavelengths into one composite light beam. The optical module further includes a first shift prism 4204, the light outlet of the optical multiplexer 4205 is not collinear with the light inlet of the first optical fiber adapter 500, and there is a distance in the front-back direction between the light outlet and the light inlet, and the front-back direction of the light beam output by the optical multiplexer 4205 is adjusted by the first shift prism 4204, so that the composite light beam output by the optical multiplexer 4205 can be incident on the first optical fiber adapter 500. Specifically, the first shift prism 4204 is disposed in the light outgoing direction of the optical multiplexer 4205, and is configured to couple one path of the composite light beam emitted by the optical multiplexer 4205 into the first fiber adapter 500 after being refracted and reflected, so as to implement light emission.
In the embodiment of the present application, the plurality of laser chips 450 and the plurality of second converging lenses 470 are disposed in the cavity of the base 410, the optical multiplexer 4205 and the first displacement prism 4204 are disposed in the cavity of the first cover 420, and are installed in the optical path emission direction, and when the first cover 420 is covered on the base 410, the laser chips 450, the second converging lenses 470, the optical multiplexer 4205, the first displacement prism 4204, and the first fiber adapter 500 are sequentially disposed in the optical emission direction.
The light receiving module includes a plurality of light receiving chips, and the second optical fiber adapter 600 transmits the light beam transmitted by the optical fiber to the light receiving chips to realize photoelectric conversion. In the embodiment of the present application, since there are a plurality of light receiving chips, the optical module further includes an optical demultiplexer 4207 disposed on the inner wall of the first cover plate, and is capable of splitting light to be emitted to the light receiving module. The optical demultiplexer 4207 is disposed between the second optical fiber adapter 600 and the optical receiving chip, and is configured to demultiplex one light beam into multiple light beams, and transmit the multiple light beams to the multiple optical receiving chips, respectively, so as to implement light reception.
In this embodiment, the receiving optical path of the optical receiving module is higher than the transmitting optical path of the optical transmitting module, and the optical demultiplexer 4207 corresponds to the receiving optical path of the optical receiving module, so that there is a height difference between the light inlet of the optical demultiplexer 4207 and the light outlet of the second fiber adapter 600 in the up-down direction, in order to transmit the light beam transmitted by the second fiber adapter 600 to the optical demultiplexer 4207, the optical module further includes a second shifting prism 4206, and the second shifting prism 4206 is configured to transmit a light beam transmitted by the second fiber adapter 600 to the optical demultiplexer 4207 after being refracted and reflected.
In the embodiment of the present application, the second shift prism 4206 and the optical demultiplexer 4207 are disposed in the cavity of the first cover plate 420, the light receiving chip is disposed on the circuit board 300 inserted into the receiving cavity, and the second shift prism 4206, the optical demultiplexer 4207 and the light receiving chip are sequentially disposed in the light receiving direction when the first cover plate 420 and the second cover plate 430 are covered on the base 410.
Fig. 8 is an assembly diagram of the base 410, the laser chip 450, and the circuit board 300 in the optical module according to the embodiment of the present disclosure. As shown in fig. 8, the base 410 includes a first bottom plate 4110, a first side plate 4120 and a second side plate 4130 respectively located at two sides of the first bottom plate, the bottom surface of the first bottom plate 4110 is connected to the lower housing 202, the bottom surface of the first side plate 4120 is connected to the first bottom plate 4110, the bottom surface of the second side plate 4130 is connected to the first bottom plate 4110, and the first side plate 4120 and the second side plate 4130 are disposed opposite to each other, so that the base 410 is a housing with left, right, and upper openings formed by the first bottom plate 4110, the first side plate 4120, and the second side plate 4130, and the plurality of laser chips 450 and the plurality of second focusing lenses 470 are all carried by the first bottom plate 4110. The left side of the base 410 opens towards the first fiber optic adapter 500 and the second fiber optic adapter 600; the right side opening of the base 410 faces the circuit board 300, and the circuit board 300 is inserted into the base 410 through the right side opening; the upper opening of the base 410 faces the upper housing 201, and the first cover plate 420 and the second cover plate 430 cover the upper opening, so that the base 410, the first cover plate 420 and the second cover plate 430 form an accommodating cavity. The first side plate is provided with a first protrusion 4120A facing the second side plate, and the second side plate is provided with a second protrusion 4130A facing the first side plate. The first protrusion is located at an end of the first side plate, and the second protrusion is located at an end of the second side plate.
The first bottom plate comprises a first step surface and a second step surface higher than the first step surface; the circuit board is arranged on the first step face 4160A and comprises a third gap 300A, and the second step face is located in the third gap 300A; the light emitting assembly is arranged on the second step surface, is positioned in the third gap, is electrically connected with the circuit board area at the edge of the third gap, and comprises a semiconductor refrigerator and a laser chip; and the second converging lens is arranged on the second step surface and can converge the light from the laser chip. The second converging lenses and the laser chips are respectively arranged in an array.
The semiconductor cooler is electrically connected to a first edge of the third notch 300A, the laser chip is electrically connected to a second edge of the third notch, and the first edge and the second edge have different extending directions.
The second collecting lens 470 and the circuit board 300 are disposed on the first base plate 4110, the second collecting lens is disposed on one side close to the first side plate 4120, and a partial area of the circuit board is disposed on the other side close to the second side plate 4230; the first side plate 4120 is shorter in extension length than the second side plate 4130; the side edge of the second converging lens is not provided with the first side plate. The design is convenient for assembling the second converging lens, the semiconductor cooler, the laser chip and the like on the first bottom plate, and provides a larger operation space.
The side of the optical multiplexing component is provided with a first side plate. After the first shell and the base are installed, the optical multiplexing assembly is arranged on one side close to the first side plate, and the optical demultiplexing assembly is arranged on the other side close to the second side plate.
Fig. 9 is a partial assembly diagram of a base 410 and a laser chip 450 in an optical module according to an embodiment of the present application. As shown in fig. 9, the laser chip 450 is disposed on the first base plate 4110 near the right opening, and is electrically connected to the circuit board 300, and the circuit board 300 supplies power to the laser chip 450 to drive the laser chip 450 to generate a laser beam. In order to fix the laser chip 450 on the first base plate 4110 of the base 410 conveniently, a semiconductor cooler 490 is disposed on the first base plate 4110 near the right opening, the bottom surface of the semiconductor cooler 490 is attached to the first base plate 4110, a substrate 4901 is disposed on the top surface of the semiconductor cooler 490 away from the lower housing 202, the laser chip 450 is attached to the substrate 4901, so that heat generated by the operation of the laser chip 450 can be transferred to the semiconductor cooler 490 through the substrate 4901, and heat exchange is performed through the semiconductor cooler 490, so as to reduce the operating temperature of the laser chip 450, and ensure the life and performance of the laser chip 450. In the present embodiment, the substrate 4901 is typically a plate made of aluminum nitride or silicon.
The laser beam generated by the laser chip 450 is transmitted in the left-right direction, and the laser beam generated by the laser chip 450 is a diverging beam, so that the first converging lens 460 is disposed in the light emitting direction of the laser chip 450, the first converging lens 460 is attached to the semiconductor cooler 490, and the first converging lens 460 is used for reducing the divergence angle of the diverging beam generated by the laser chip 450. In the embodiment of the present application, the light emitting module includes 4 laser chips 450 and 4 first condensing lenses 460, the 4 laser chips 450 are disposed on the semiconductor cooler 490 side by side in front and behind, and each first condensing lens 460 is disposed in the emitting direction of each laser chip 450 for reducing the divergence angle of the diverging light beam generated by each laser chip 450.
The first base plate 4110 is further provided with a plurality of second collecting lenses 470, each second collecting lens 470 is disposed in the emitting direction of each laser chip 450, and the laser chips 450, the first collecting lens 460 and the second collecting lens 470 are sequentially disposed along the light emitting direction. Since the outer surface of the second collecting lens 470 is a curved surface, in order to fix the second collecting lens 470 on the first base plate 4110, the first base plate 4110 is provided with a plurality of glass blocks 480, the bottom surface of each glass block 480 is adhered to the first base plate 4110, and the right side surface of each second collecting lens 470 is adhered to the left side surface of each glass block 480, so that the second collecting lens 470 is fixed on the first base plate 4110 through the glass blocks 480.
In the embodiment of the present application, the glass block 480 is not only used for fixing the second converging lens 470, the laser beam generated by the laser chip 450 is reduced in divergence angle by the first converging lens 460 and then enters the second converging lens 470 through the glass block 480, the glass block 480 does not perform displacement conversion on the light beam with smaller divergence angle, and the light beam is directly transmitted out from the glass block 480.
Fig. 10 is a schematic partial structure diagram of an optical transceiver sub-assembly 400 in an optical module according to an embodiment of the present disclosure. As shown in fig. 10, in an optical module provided in an embodiment of the present application, a first mounting substrate 4201 and a second mounting substrate 4202 are provided on a substrate of a first cover plate 420, the first mounting substrate 4201 and the second mounting substrate 4202 are arranged side by side in front of and behind, and a partition 4203 is provided between the first mounting substrate 4201 and the second mounting substrate 4202; the first displacement prism 4204 of the optical transmission module and the optical multiplexer 4205 are both located on the first mounting base 4201, the first fiber optic adapter 500 is inserted into the first cover plate 420, and the optical multiplexer 4205 is attached to the bottom surface of the first mounting base 4201; the first shift prism 4204 is located between the first fiber adapter 500 and the optical multiplexer 4205, the first shift prism 4204 is attached to the bottom surface of the first mounting base 4201, and the light input surface of the first shift prism 4204 is attached to the light output surface of the optical multiplexer 4205, such that one composite light beam output by the optical multiplexer 4205 is input into the first shift prism 4204, and the one composite light beam is refractively coupled into the first fiber adapter 500 by reflection of the first shift prism 4204.
After the first shell and the base are installed, the optical multiplexing assembly is arranged on one side close to the first side plate, and the optical demultiplexing assembly is arranged on the other side close to the second side plate.
The first cover plate is provided with a first notch 4205A and a second notch 4206A on two sides, respectively, the first protrusion 4120A is embedded in the first notch 4205A, and the second protrusion 4130A is embedded in the second notch 4206A.
The first cover plate comprises a second bottom plate and a third side plate, the first notch is arranged at the first side of the second bottom plate, the second notch is arranged at the second side of the second bottom plate, and the third side plate is arranged at the third side of the second bottom plate; the first notch and the second notch are respectively arranged on the opposite sides of the second bottom plate; one end of the third side plate protrudes relative to the first notch, and the first protrusion is embedded between the first notch and the third side plate so as to realize the fixed connection of the first protrusion and the third side plate; the other end of the third side plate protrudes relative to the second notch, and the second protrusion is embedded between the second notch and the third side plate so as to realize the fixed connection of the second protrusion and the third side plate; the fixed connection is welding. Intervals exist between the side wall of the second bottom plate and the first side plate, and glue is dispensed and fixed at the gaps; and intervals exist between the side wall of the second bottom plate and the second side plate, and glue is dispensed and fixed at the gap.
The second shift prism 4206 and the optical demultiplexer 4207 of the light receiving module are both located on the second mounting base plate 4202, the second fiber optic adapter 600 is inserted into the first cover plate 420, and the optical demultiplexer 4207 is attached to the bottom surface of the second mounting base plate 4202; the second shift prism 4206 is disposed between the second fiber adapter 600 and the optical demultiplexer 4207, and the second shift prism 4206 is attached to the bottom surface of the second mounting base plate 4202, such that one composite beam transmitted by the second fiber adapter 600 is reflected and refractively coupled into the optical demultiplexer 4207 by the second shift prism 4206, and the one composite beam is demultiplexed into beams of different wavelengths by the optical demultiplexer 4207.
Fig. 11 is a schematic structural diagram of a first cover plate 420 in an optical module according to an embodiment of the present application. As shown in fig. 11, the first cover 420 includes a second bottom plate 4210, a third side plate 4220 and a fourth side plate 4230, the third side plate protrudes relative to the second bottom plate, the first cover is located between the first side plate and the second side plate, and the third side plate covers an end of the first side plate and an end of the second side plate. The first optical fiber adapter and the second optical fiber adapter are respectively arranged on the third side plate. In one embodiment, the second bottom plate and the third side plate are perpendicular to each other.
The second bottom plate 4210 is connected with the upper housing 201, the third side plate 4220 faces the first fiber optic adapter 500 and the second fiber optic adapter 600, the top surface of the third side plate 4220 is fixedly connected with the second bottom plate 4210, the third side plate 4220 is provided with a first through hole 4208 and a second through hole 4209, the first fiber optic adapter 500 is fixed on the third side plate 4220 through the first through hole 4208, and the second fiber optic adapter 600 is fixed on the third side plate 4220 through the second through hole 4209; the top surface of the fourth side plate 4230 is fixedly connected to the second base plate 4210, and the left side surface (the side surface facing the fiber optic adapter) of the fourth side plate 4230 is fixedly connected to the right side surface of the third side plate 4220. Thus, the first cover plate 420 is a case in which the right, front, and lower sides formed by the second bottom plate 4210, the third side plate 4220, and the fourth side plate 4230 are open.
The second substrate 4210 is provided with first protrusions 4211 at positions close to the first through holes 4208, right side surfaces of the first protrusions 4211 are flat surfaces, a bottom surface of the optical multiplexer 4205 is attached to the first mounting substrate 4201, a rear surface thereof is attached to one side surface of the spacer 4203, and left side surfaces thereof are attached to right side surfaces of the first protrusions 4211, thereby fixing the optical multiplexer 4205 to the second substrate 4210. The left side surface of the optical multiplexer 4205 is provided with a light outlet, and the right side surface of the first shift prism 4204 is attached to the left side surface of the optical multiplexer 4205 and corresponds to the light outlet to receive one path of the composite light beam output by the optical multiplexer 4205. The left side surface (light exit surface) of the first shift prism 4204 corresponds to the first through hole 4208, and the composite light beam is refracted and reflected by the first shift prism 4204 and then enters the first fiber adapter 500 in the first through hole 4208.
The optical demultiplexer 4207 is fixed to the second base plate 4210 by attaching the bottom surface of the optical demultiplexer 4207 to the second base plate 4202, attaching the rear surface to the side surface of the fourth side plate 4230, and attaching the front surface to the side surface of the spacer 4203. A second protrusion 4212 is disposed on the second base plate 4210 near the second through hole 4209, a rear side surface of the second protrusion 4212 is a flat surface, a bottom surface of the second shift prism 4206 is attached to the second base plate 4210, a front side surface is attached to a rear side surface of the second protrusion 4212, a left side surface (light incident surface) corresponds to the second through hole 4209, and a right side surface (light emergent surface) corresponds to the light entrance of the optical demultiplexer 4207, and a signal light transmitted by the second optical fiber adapter 600 is refracted and reflected by the second shift prism 4206 and then enters the optical demultiplexer 4207, and is demultiplexed into multiple beams with different wavelengths by the optical demultiplexer 4207.
Fig. 12 is another schematic angular structure diagram of the first cover plate 420 in the optical module according to the embodiment of the present application. As shown in fig. 12, the top surface of the first mounting base plate 4201 in the first cover plate 420 may be different from the top surface of the second mounting base plate 4202, for example, the second mounting base plate 4202 is recessed in the first mounting base plate 4201, and the first cover plate 420 is disposed over the base 410, and the second base plate 4210 of the first cover plate 420 faces the upper case 201, so that the optical demultiplexer 4207 on the second mounting base plate 4202 is higher than the optical multiplexer 4205 on the first mounting base plate 4201, which facilitates transmission of the multiplexed light output from the optical demultiplexer 4207 to the light receiving chip and prevents the optical transmitting beam from causing crosstalk to the optical receiving beam.
Also, the light receiving chip receives the light beam through the top incident surface, so there is a height difference between the light beam output from the optical demultiplexer 4207 and the light path of the light beam received by the light receiving chip; the laser chip emits a light beam through the side light emitting surface, so that the light beam output by the laser chip is located at the same height as the light path of the light beam received by the optical multiplexer 4205. Therefore, in order to realize transmission and reception of light, the top surface of the second mounting base plate 4202 of the fixed optical demultiplexer 4207 is recessed from the top surface of the first mounting base plate 4201 of the fixed optical multiplexer 4205.
In the embodiment of the present application, the first shift prism 4204 and the optical multiplexer 4205 of the optical transmitter module and the second shift prism 4206 and the optical demultiplexer 4207 of the optical receiver module are all disposed on the first cover 420, and then the first cover 420 with the first shift prism 4204, the optical multiplexer 4205, the second shift prism 4206 and the optical demultiplexer 4207 fixed thereon is mounted on the base 410, so that the optical transceiver sub-module 400 can be mounted from multiple angles, which makes the operating space large and is beneficial to improving the assembly efficiency of the optical transceiver sub-module 400.
Fig. 13 is a schematic cross-sectional view illustrating a first optical fiber adapter 500 and a first cover plate 420 in an optical module according to an embodiment of the present disclosure. As shown in fig. 13, when a composite light beam enters the first fiber optic adapter 500 through the first shift prism 4204, the light beam is easily reflected on the fiber stub end surface of the first fiber optic adapter 500, and the reflected light beam enters the optical multiplexer 4205 through the first shift prism 4204, which is easily interfered with the emitted light beam, so that an isolator 510 is embedded in the first through hole 4208, and the isolator 510 is located between the first shift prism 4204 and the fiber stub end surface, and is used to eliminate the light beam reflected by the fiber stub end surface, so as to avoid crosstalk of the emitted light beam caused by the reflected light beam.
To facilitate coupling the composite light beam output by the first displacement prism 4204 into the first fiber optic adapter 500, a second converging lens 520 is further embedded in the first through hole 4208, and the second converging lens 520 is disposed between the isolator 510 and the fiber stub end surface and is used for coupling the composite light beam transmitted through the isolator 510 to the fiber stub end surface of the first fiber optic adapter 500, so as to implement light emission through the first fiber optic adapter 500.
Fig. 14 is a schematic cross-sectional view illustrating a second fiber optic adapter 600 and a first cover plate 420 in an optical module according to an embodiment of the present disclosure. As shown in fig. 14, when the signal light transmitted by the second fiber optic adapter 600 is incident on the optical demultiplexer 4207, the signal light transmitted by the second fiber optic adapter 600 is a diverging light beam, and for the purpose of conveniently injecting the emitted light beam into the optical demultiplexer 4207 through the second displacement prism 4206, the second lens 610 is embedded in the second through hole 4209, the second lens 610 is located between the second displacement prism 4206 and the fiber ferrule end face of the second fiber optic adapter 600 and is used for converting the light beam transmitted in the second fiber optic adapter 600 into parallel light, and the parallel light is injected into the optical demultiplexer 4207 after being refracted and reflected by the second displacement prism 4206, and is demultiplexed into a plurality of light beams with different wavelengths by the optical demultiplexer 4207.
Fig. 15 is a schematic diagram of a light emitting optical path in the optical module according to the embodiment of the present application. As shown in fig. 15, the laser chip 450, the first converging lens 460, the glass block 480, the second converging lens 470, the optical multiplexer 4205, the first displacement prism 4204, the isolator 510, and the first optical fiber adapter 500 are sequentially arranged along the light emission direction, the laser beam generated by the laser chip 450 is converted into a beam with a small divergence angle by the first converging lens 460, the beam with the small divergence angle passes through the glass block 480 and enters the second converging lens 470, the beam is converted into a collimated beam by the second converging lens 470, the collimated beam enters the light inlet of the optical multiplexer 4205, the multiplexed collimated beam is multiplexed into a composite beam by the optical multiplexer 4205, the composite beam enters the first displacement prism 4204 through the light outlet of the optical multiplexer 4205, passes through the isolator 510 after being refracted and reflected by the first displacement prism 4204, the composite beam passing through the isolator 510 is coupled to the first optical fiber adapter 500 through the second converging lens 520, emission of light is achieved.
In the embodiment of the present application, the light emitting module includes 4 laser chips 450, 4 first collecting lenses 460, 4 glass blocks 480 and 4 second collecting lenses 470, each second collecting lens 470 is fixed on each glass block 480, each glass block 480 corresponds to each first collecting lens 460, and each first collecting lens 460 corresponds to each laser chip 450. The right side surface of the optical multiplexer 4205 is provided with 4 light inlets, and 4 paths of collimated light beams output by the 4 second converging lenses 470 are incident into the 4 light inlets one by one, so as to irradiate the 4 paths of collimated light beams into the optical multiplexer 4205. The left side surface of the optical multiplexer 4205 is provided with 1 light outlet, 4 collimated light beams are reflected by the optical multiplexer 4205 and then combined into one composite light beam, and the composite light beam is emitted through the light outlet to enter the first shift prism 4204.
The circuit board, the subregion sets up at the base surface, and the subregion sets up outside the base. The surface of the circuit board 300 inserted into the base 410 is provided with a laser driving chip 310, and after the laser chip 450 is adhered to the substrate 4901, the laser driving chip 310 needs to be electrically connected to the laser driving chip 310 through a routing (gold wire), so that the laser driving chip 310 drives the laser chip 450 to generate a laser beam. Specifically, the laser driver chip 310 is electrically connected to the circuit board 300 by a wire (gold thread), the circuit board 300 is electrically connected to the substrate 4901 by a wire (gold thread), and the substrate 4901 is electrically connected to the laser chip 450 by a wire (gold thread), so that the laser driver chip 310 is electrically connected to the laser chip 450 by the wire, the circuit board 300, the wire, the substrate 4901, and the wire.
After the laser driver chip 310 and the laser chip 450 are electrically connected by gold wires, other devices of the optical module may touch the gold wires and damage the gold wires. In the embodiment of the present application, in order to prevent the damage of the gold wire on the circuit board 300 and the laser chip 450 and the substrate 4901, the protection cover 440 is disposed above the laser chip 450, the substrate 4901 and the circuit board 300, and the gold wire is isolated from the external device through the protection cover 440, thereby preventing the gold wire from being damaged by the external device.
Fig. 16 is a schematic structural diagram of a protective cover 440 in an optical module according to an embodiment of the present application, and fig. 17 is another schematic angular structural diagram of the protective cover 440 in the optical module according to the embodiment of the present application. As shown in fig. 16 and 17, the protective cover 440 includes a top plate 4401, a first support plate 4402 and a second support plate 4403, the first support plate 4402 is connected to the rear side of the top plate 4401, and the second support plate 4403 is connected to the front side of the top plate 4401. Thus, the protection cover 440 is a U-shaped cover body composed of the top plate 4401, the first support plate 4402 and the second support plate 4403, so as to cover the laser chip 450, the substrate 4901 and the laser driver chip 310 under the U-shaped cover body.
In the embodiment of the present application, the length dimensions of the first support plate 4402 and the second support plate 4403 are smaller than the length dimension of the top plate 4401, that is, the first support plate 4402 and the second support plate 4403 are connected to the right portion of the top plate 4401, the bottom surfaces of the first support plate 4402 and the second support plate 4403 are both adhered to the surface of the circuit board 300, and the left side of the top plate 4401 is fixed to the glass block 480, so that the protective cover 440 is fixed above the circuit board 300 and the base 410.
In order to further support the top plate 4401, the protection cover 440 further includes a plurality of supporting pillars 4405, one end of each supporting pillar 4405 is connected to the inner side surface of the top plate 4401, the other end of each supporting pillar 4405 is attached to the surface of the circuit board 300, and the supporting pillars 4405 are disposed in the middle of the top plate 4401, so as to support the middle of the top plate 4401 and prevent the left end of the top plate 4401 from touching gold wires or other optical devices.
In the embodiment of the present application, the rear side of the top plate 4401 is provided with a notch 4404, the notch 4404 extends along the length direction (left-right direction) of the top plate 4401, and the dimension of the notch 4404 in the left-right direction is smaller than the dimension of the top plate 4401 in the left-right direction; the notch 4404 extends in the width direction (front-rear direction) of the top plate 4401, and the dimension of the notch 4404 in the front-rear direction is smaller than the dimension of the top plate 4401 in the front-rear direction. The notch 4404 faces the light receiving module and is used for avoiding the area of the light receiving chip of the light receiving module.
The left side of the first support plate 4402 is flush with the right side of the notch 4404, the right side of the second support plate 4403 is flush with the right side of the top plate 4401, and the left and right dimensions of the second support plate 4403 are the same as the left and right dimensions of the first support plate 4402.
The top plate 4401 is covered above the laser driver chip 310 on the laser driver chip 450, the first collecting lens 460, the substrate 4901 and the circuit board 300 by the first supporting plate 4402, the second supporting plate 4403 and the supporting column 4405, and is used for protecting gold wires from the laser driver chip 310 to the circuit board 300, gold wires from the circuit board 300 to the substrate 4901 and gold wires from the laser driver chip 450 to the substrate 4901, and simultaneously protecting fragile devices such as the laser driver chip 310, the laser driver chip 450 and the first collecting lens 460.
In the present embodiment, the top plate 4401 of the protective cover 440 may be a plastic plate or a metal plate, but generally needs to be prevented from contacting the circuits on the circuit board 300. The top plate 4401 is made of transparent plastic materials, and whether gold wires and easily-damaged devices below the protective cover 440 are damaged or not can be conveniently observed.
Fig. 18 is a partially exploded schematic view of a circuit board 300 and a light receiving module in an optical module according to an embodiment of the present disclosure. As shown in fig. 18, a plurality of light receiving chips 740 are disposed on the circuit board 300 along the light receiving direction, and the light receiving chips 740 are PDs (photo detectors), such as APDs (avalanche photo diodes) and PIN-PDs (photo diodes), for converting received signal light into photocurrent. Alternatively, a plurality of light receiving chips 740 in the light receiving module are respectively disposed on the circuit board 300.
Further, the optical receiving module further includes a transimpedance amplifier 750, the transimpedance amplifier 750 is mounted on the circuit board 300, and the plurality of optical receiving chips 740 are connected to the transimpedance amplifier 750, and are configured to receive a current signal generated by the optical receiving chip 740 and convert the received current signal into a voltage signal. Alternatively, the transimpedance amplifier 750 is wire bonded to the photoreceiving chip 740, such as by a semiconductor bond wire.
In the embodiment of the present application, 4 light receiving chips 740 are disposed on the circuit board 300, and the 4 light receiving chips 740 are connected to the transimpedance amplifier 750 by wire bonding. However, when the length of the wire bonding is longer, the inductance generated by the wire bonding is larger, the signal mismatching is also larger, and the signal output by the light receiving chip 740 is a small signal, which may cause the signal quality to be degraded. Therefore, the photoreceiving chip 740 and the transimpedance amplifier 750 are as close as possible, the length of the wire bonding is reduced, the signal transmission quality is ensured, and the transimpedance amplifier 750 is further arranged on one side of the photoreceiving chip 740, so that the transimpedance amplifier 750 is as close as possible to the photoreceiving chip 740. Optionally, the electrode of the light receiving chip 740 and the pin on the transimpedance amplifier 750 are on the same plane, so as to ensure that the wire bonding between the light receiving chip 740 and the transimpedance amplifier 750 is shortest.
The optical axis of the multi-channel signal light output from the optical demultiplexer 4207 is parallel to the surface of the circuit board 300, and the photosensitive surfaces of the plurality of light receiving chips 740 are also parallel to the surface of the circuit board 300, but the optical axis of the multi-channel signal light output from the optical demultiplexer 4207 is higher than the photosensitive surfaces of the light receiving chips 740, so in order to ensure that the light receiving chips 740 normally receive the signal light, the light receiving assembly further includes a reflection prism 720, the reflection prism 720 is disposed above the light receiving chips 740 to cover the 4 light receiving chips 740, the direction of the optical axis of the received light beam is changed by the reflection surface of the reflection prism 720, the optical axis of the received light beam is changed from being parallel to the surface of the circuit board 300 to being perpendicular to the surface of the circuit board 300, and the received light beam is made to be perpendicular to the photosensitive surfaces of the corresponding light receiving chips 740.
In the embodiment of the present application, the reflection prism 720 is a 45 ° reflection prism, and a 45 ° reflection surface of the reflection prism 720 covers 4 light receiving chips 740 disposed on the circuit board 300.
In order to converge the 4-path received light beams onto the reflecting prism 720, the light receiving assembly further includes a lens array 710, and one side of the lens array 710 is attached to the light incident surface of the reflecting prism 720. The lens array 710 includes a plurality of converging lenses, each of which corresponds to each light outlet of the optical demultiplexer 4207, and is configured to converge a received light beam output from the light outlet of the optical demultiplexer 4207 into the reflecting prism 720, and convert the received light beam parallel to the surface of the circuit board 300 into a received light beam perpendicular to the surface of the circuit board 300 through the reflecting prism 720.
In this embodiment, in order to fix the lens array 710 and the reflection prism 720, the light receiving assembly further includes a fourth housing 700, the fourth housing 700 is a housing with an open bottom and is formed by five sides, the fourth housing 700 is covered on the light receiving chip 740 and the transimpedance amplifier 750 of the circuit board 300, and the top surfaces of the lens array 710 and the reflection prism 720 are adhered to the top surface inside the fourth housing 700. The lens array 710 and the reflection prism 720 may be adjusted in height according to the distance from the fourth housing 700 to the surface of the circuit board 300, so that the multiple signal beams output by the optical demultiplexer 4207 can be accurately incident into the lens array 710 and the reflection prism 720.
In order to adjust the distance between the top surface of the fourth housing 700 and the surface of the circuit board 300, the circuit board 300 is provided with a first adjusting plate 760 and a second adjusting plate 770, the first adjusting plate 760 and the second adjusting plate 770 are respectively located at two sides of the light receiving chip 740, the first adjusting plate 760 is in contact with the bottom surface of the left side of the fourth housing 700, and the second adjusting plate 770 is in contact with the bottom surface of the right side of the fourth housing, so that the fourth housing 700 is supported and fixed by the first adjusting plate 760 and the second adjusting plate 770, and the distance between the top surface of the fourth housing 700 and the circuit board 300 is increased.
In the embodiment of the present application, the optical demultiplexer 4207 is fixed to the second mounting base plate 4202 of the first cover plate 420, and after the light receiving chip 740 is attached to the surface of the circuit board 300, the distance of the top surface of the fourth housing 700 from the surface of the circuit board 300 is adjusted by the first and second adjusting plates 760 and 770, thereby adjusting the distance of the lens array 710 and the reflection prism 720 from the surface of the circuit board 300, so that the multiplexed signal beams output from the optical demultiplexer 4207 are transmitted to the lens array 710, coupled to the reflection prism 720 via the lens array 710, and converted into signal beams perpendicular to the surface of the circuit board 300 by the reflection prism 720, thereby reflecting the multiplexed signal beams to the corresponding light receiving chips 740, respectively.
The signal light beam reflected by the reflecting prism 720 is divergent light, and in order to transmit the reflected signal light beam to the light receiving chip 740, a plurality of third converging lenses 730 are arranged between the reflecting prism 720 and the light receiving chip 740, and each third converging lens 730 is located above each light receiving chip 740, so that the signal light beam reflected by the reflecting prism 720 and perpendicular to the surface of the circuit board 300 is coupled to the light receiving chip 740 through the third converging lenses 730, and the reflected light beam can be accurately emitted into the light receiving chip 740, thereby improving the receiving efficiency of the light receiving chip 740.
Fig. 19 is a schematic diagram of a light receiving circuit in an optical module provided in the embodiment of the present application, and fig. 20 is a side view of the light receiving circuit in the optical module provided in the embodiment of the present application. As shown in fig. 19 and 20, the second fiber adapter 600, the second shift prism 4206, the optical demultiplexer 4207, the lens array 710, the reflecting prism 720, the third condensing lens 730, and the light receiving chip 740 are sequentially arranged along the light receiving direction, the signal beam transmitted by the second fiber adapter 600 is transmitted to the second shift prism 4206, after being refracted and reflected by the second shift prism 4206, one signal beam is incident into the optical demultiplexer 4207, the one signal beam is demultiplexed into multiple signal beams by the optical demultiplexer 4207, the multiple signal beams are coupled to the reflection prism 720 via the lens array 710, the plurality of signal beams parallel to the surface of the circuit board 300 are converted into a plurality of signal beams perpendicular to the surface of the circuit board 300 by the reflection prism 720, and the reflected signal beams are converged and coupled to the corresponding light receiving chips 740 by the third converging lens 730, so that the reception and the photoelectric conversion of the signal light are realized.
In the embodiment of the present application, since the received signal beam converts the horizontal beam into the vertical beam via the reflection prism 720, the height of the light receiving chip 740 from the surface of the circuit board 300 is lower than the height of the optical demultiplexer 4207 from the surface of the circuit board 300. The present application increases the fixed height of the optical demultiplexer 4207 on the first cover plate 420 by recessing the second mounting base plate 4202 on the first cover plate 420 to the first mounting base plate 4201.
Fig. 21 is a schematic structural diagram of a base 410 in an optical module provided in the embodiment of the present application, and fig. 22 is an assembly schematic diagram of the base 410 and a circuit board 300 in the optical module provided in the embodiment of the present application. As shown in fig. 21 and 22, the base 410 is a housing with left, right and upper openings, and the housing is composed of a first bottom plate 4110, a first side plate 4120 and a second side plate 4130, a third bottom plate 4140 is disposed at the right opening of the first bottom plate 4110, and the third bottom plate 4140 is recessed in the first bottom plate 4110, so that a step surface exists between the third bottom plate 4140 and the first bottom plate 4110. In the embodiment of the present application, the width dimension (the dimension in the front-rear direction) of the third base plate 4140 is the same as the width dimension of the base 410 to just receive the circuit board 300.
The side surface of the connection portion of the circuit board 300 and the protrusion 320 abuts against the side surface of the third base plate 4140, that is, the left side surface of the circuit board 300 inserted into the base 410 abuts against the left side surface of the third base plate 4140, thereby positioning the circuit board 300. After the circuit board 300 is inserted into the base 410, the circuit board 300 moves along the surface of the first base 4110 of the base 410 from right to left in a rubbing manner until the side of the circuit board 300 corresponding to the light emitting portion abuts against the side of the third base 4140. When the left side of the circuit board 300 abuts against the left side of the third base plate 4140, the rear side of the protrusion 320 on the circuit board 300 contacts with the second side plate 4130 of the base 410 to position the rear side of the circuit board 300. After positioning, the lower surface of the circuit board 300 is bonded to the third base plate 4140 by using glue, so as to fix the circuit board 300 to the base 410.
When the base 410 is fixedly connected with the first cover plate 420, the third side plate 4220 of the first cover plate 420 corresponds to the left opening of the base 410, and the third side plate 4220 and the left side surfaces of the first side plate 4120 and the second side plate 4130 of the base 410 can be adhered together by glue, so that the left opening of the base 410 is blocked by the third side plate 4220; the fourth side plate 4230 is connected with the second side plate 4130, so that the base 410 and the first cover plate 420 are fixed.
The circuit board 300 is provided with electronic devices such as a capacitor, a resistor, a triode, a MOS (metal oxide semiconductor) transistor, a clock data recovery CDR (clock recovery data register), a power management chip, a data processing chip DSP (digital signal processor) and the like, in order to ensure that the circuit board 300 has enough space for accommodating the electronic devices, the circuit board 300 is provided with a protrusion 320, the protrusion 320 extends along the left and right directions of the circuit board 300, namely, the left side of the protrusion 320 is close to the left opening of the base 410, and the right side of the protrusion is connected with the circuit board 300 into a whole. The dimension of the bump 320 in the front-rear direction is smaller than the dimension of the circuit board 300 in the front-rear direction, so that a gap is left between the front side surface of the bump 320 and the front side surface of the circuit board 300, the gap corresponding to the light emitting module, and is used to avoid the semiconductor cooler 490, the substrate 4901, the laser chip 450, the first condensing lens 460, the glass block 480, the second condensing lens 470, the optical multiplexer 4205, and the first shift prism 4204 of the light emitting module.
In the embodiment of the present application, the bump 320 is located below the second shift prism 4206 and the optical demultiplexer 4207 of the light receiving assembly, that is, after the first cover plate 420 is mounted on the base 410, there is a gap between the bottom surfaces of the second shift prism 4206 and the optical demultiplexer 4207 in the first cover plate 420 and the first base plate 4110 of the base 410, and the bump 320 of the circuit board 300 is embedded in the gap to increase the area of the circuit board 300 on which the electronic devices are disposed.
Fig. 23 is a schematic view illustrating another angle assembly between the base 410 and the circuit board 300 in the optical module according to the embodiment of the present application. As shown in fig. 23, since the electronic device 330 is disposed on the protrusion 320 of the circuit board 300, in order to avoid the electronic device 330 on the protrusion 320, the first bottom plate 4110 of the base 410 is provided with an avoiding hole 4150, the avoiding hole 4150 corresponds to the electronic device 330 on the protrusion 320, so that a partial area on the protrusion 320 can be exposed, the electronic device 330 is conveniently disposed on the surface of the exposed protrusion 320, thereby sufficiently utilizing a narrow space of the optical module, and ensuring the connection strength between the circuit board 300 and the base 410 and the layout rationality of the electronic device on the circuit board 300.
After the laser chip 450, the first condenser lens 460, the substrate 4901, the semiconductor cooler 490, the glass block 480, and the second condenser lens 470 of the optical transmission module are fixed to the first base plate 4110 of the base 410, the first displacement prism 4204, the optical multiplexer 4205, and the second displacement prism 4206, the optical demultiplexer 4207 of the optical transmission module are fixed to the second base plate 4210 of the first cover plate 420, one side of the circuit board 300 is fixed inside the base 410, and the third condenser lens 730, the optical receiving chip 740, the transimpedance amplifier 750, and the fourth housing mounted with the lens array 710, and the reflection prism 720 are fixed to the circuit board 300, the base 410 is bonded to the first cover plate 420, the second cover 430 is then fixed to the base 410, thereby assembling the optical sub-assembly 400 and electrically connecting the optical sub-assembly 400 to the circuit board 300.
Fig. 24 is an assembly cross-sectional view of the base 410 and the second cover 430 in the optical module provided in the embodiment of the present application. As shown in fig. 21 and 24, the first base plate 4110 includes a first step surface 4160A and a second step surface 4160 higher than the first step surface 4160A, and the first step surface and the third base plate are different surfaces having a height difference.
The side surface of the second step surface 4160 facing away from the third bottom plate 4140 is in contact with the side surface of the first side plate 4120 facing toward the third bottom plate 4140, i.e., the left side surface of the second step surface 4160 is in contact with the right side surface of the first side plate 4120, and the right side surface is flush with the left side surface of the third bottom plate 4140. The second step surface 4160 is used to place the semiconductor cooler 490 and the glass block 480, i.e., the semiconductor cooler 490 and the bottom surface of the glass block 480 are adhered to the second step surface 4160. In addition, the rear side surface of the second step surface 4160 abuts the front side surface of the protrusion 320 of the circuit board 300 to position the protrusion 320.
The second cover 430 is a housing formed by assembling a top plate facing the upper housing 201 and two opposite side plates connected to the first side plate 4120 and the second side plate 4130 of the base 410, respectively. Specifically, the side of the second cover 430 facing away from the circuit board 300 is in contact with the side of the first side plate 4120 facing the third bottom plate 4140, i.e., the left side of the second cover 430 is in contact with the right side of the first side plate 4120.
A first boss 4170 is arranged on the second step surface 4160 of the first base plate 4110, and the side surface of the second cover plate 430 facing the second side plate 4130 is fixedly connected with the first boss 4170, that is, the front side surface of the first boss 4170 abuts against the inner wall of one side plate of the second cover plate 430, and the contact part is fixed by laser welding; the second side plate 4130 of the base 410 is provided with a second boss 4180, the second boss 4180 is opposite to the first boss 4170, and the side surface of the second cover plate 430 facing the first side plate 4120 is fixedly connected to the second boss 4180, that is, the rear side surface of the second boss 4180 abuts against the inner wall of the other side plate of the second cover plate 430, and the contact part is fixed by laser welding, so that the fixed connection between the base 410 and the second cover plate 430 is realized.
In the optical module provided by the embodiment of the application, an accommodating cavity is formed by assembling a base, a first cover plate and a second cover plate, a light emitting component, a light receiving component, an optical multiplexer, a first displacement prism, a second displacement prism and an optical demultiplexer are arranged in the accommodating cavity, a plurality of laser chips, a plurality of first converging lenses and a plurality of second converging lenses of the light emitting component are fixed in the cavity of the base, the optical multiplexer and the first displacement prism are fixed in the cavity of the first cover plate, when the first cover plate is covered above the base, the plurality of laser chips, the plurality of first converging lenses, the plurality of second converging lenses, the optical multiplexer, the first displacement prism and the first optical fiber adapter are positioned in the same light emitting direction, and multipath emitted light beams are emitted through one optical fiber; the second displacement prism, optical demultiplexer is fixed in the cavity of first apron, the lens array of light receiving component, reflecting prism is fixed in the cavity of fourth casing, a plurality of light receiving chip of light receiving component, the transimpedance amplifier is fixed in on the circuit board surface that inserts the base, the top of base is located to first apron cover, the light receiving chip is located to fourth casing cover, during the transimpedance amplifier top, the second optical fiber adapter, the second displacement prism, optical demultiplexer, the lens array, reflecting prism, a plurality of light receiving chip, the transimpedance amplifier is located same light receiving side upwards, it receives through an optical fiber to have realized multichannel received light beam. The application belongs to optical device structural design and equipment field of optical communication device, like 100G product, 400G FR4 etc. fix light emission component and light receiving component respectively in base, first apron, fourth casing, improved the integrated level of optical transceiver subassembly, be favorable to the miniaturized development of optical module.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims (8)

1. An optical module, comprising
An upper housing;
the lower shell is combined with the upper shell to form a wrapping cavity;
the package cavity comprises
A base;
the circuit board is arranged on the surface of the base in a partial area, and the partial area is arranged outside the base;
the light emitting component is arranged on the surface of the base;
a light receiving member disposed on a surface of the circuit board;
a first cover plate covering the base,
the second cover plate is covered on the base and positioned above the light emitting component;
an optical multiplexer disposed on an inner wall of the first cover plate and capable of combining the light from the light emitting module;
an optical demultiplexer disposed on an inner wall of the first cover plate and capable of splitting light and emitting the split light to the light receiving module;
a first optical fiber adapter capable of transmitting light from the optical multiplexer;
a second optical fiber adapter capable of introducing light to the optical demultiplexer.
2. The optical module of claim 1, wherein the base comprises a first bottom plate, a first side plate and a second side plate respectively located at two sides of the first bottom plate;
the first cover plate comprises a second bottom plate and a third side plate protruding relative to the second bottom plate, the first cover plate is positioned between the first side plate and the second side plate, and the third side plate covers the end part of the first side plate and the end part of the second side plate;
the first optical fiber adapter and the second optical fiber adapter are respectively arranged on the third side plate.
3. The optical module of claim 1, wherein the base comprises a first bottom plate, a first side plate and a second side plate respectively located at two sides of the first bottom plate;
the first side plate is provided with a first protrusion facing the second side plate, the second side plate is provided with a second protrusion facing the first side plate, two sides of the first cover plate are respectively provided with a first notch and a second notch, the first protrusion is embedded into the first notch, and the second protrusion is embedded into the second notch.
4. The optical module according to claim 3, wherein a partition is provided on an inner wall of the first cover plate, the optical multiplexer is provided on one side of the partition, and the optical multiplexer is provided on the other side of the partition;
the first protrusion is located at the end of the first side plate, and the second protrusion is located at the end of the second side plate;
the first cover plate comprises a second bottom plate and a third side plate, the first notch is arranged on the first side of the second bottom plate, the second notch is arranged on the second side of the second bottom plate, and the third side plate is arranged on the third side of the second bottom plate;
the first notch and the second notch are respectively arranged on the opposite sides of the second bottom plate;
one end of the third side plate protrudes relative to the first notch, and the first protrusion is embedded between the first notch and the third side plate so as to realize the fixed connection of the first protrusion and the third side plate;
the other end of the third side plate protrudes relative to the second notch, and the second protrusion is embedded between the second notch and the third side plate so as to realize the fixed connection of the second protrusion and the third side plate; the fixed connection is welding.
5. The optical module of claim 1, wherein the base comprises a first bottom plate, a first side plate and a second side plate respectively located at two sides of the first bottom plate;
the first bottom plate comprises a first step surface and a second step surface higher than the first step surface;
the circuit board is arranged on the first step surface and comprises a third gap, and the second step surface is positioned in the third gap;
the light emitting assembly is arranged on the second step surface, is positioned in the third gap, is electrically connected with the circuit board area at the edge of the third gap, and comprises a semiconductor refrigerator and a laser chip array;
and the converging lens array is arranged on the second step surface and can converge the light from the laser chip array.
6. The optical module of claim 5, wherein the semiconductor cooler is electrically connected to a first edge of the third notch, the laser chip array is electrically connected to a second edge of the third notch, and the first edge and the second edge have different extending directions.
7. The light module of claim 5, wherein the first side plate has an extension length shorter than an extension length of the second side plate;
the side edge of the convergent lens array is not provided with a first side plate;
the side of the optical multiplexing component is provided with a first side plate.
8. A light module as claimed in claim 5, characterized in that it comprises
A first boss is arranged on the second step surface of the first bottom plate, and the side surface of the second cover plate facing the second side plate is fixedly connected with the first boss;
and a second boss is arranged on the second side plate of the base, and the second cover plate faces the side face of the first side plate and is fixedly connected with the second boss.
CN202120468688.1U 2021-03-04 2021-03-04 Optical module Active CN215072418U (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN202120468688.1U CN215072418U (en) 2021-03-04 2021-03-04 Optical module
PCT/CN2021/135639 WO2022183800A1 (en) 2021-03-04 2021-12-06 Optical module
US18/087,003 US20230127729A1 (en) 2021-03-04 2022-12-22 Optical module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120468688.1U CN215072418U (en) 2021-03-04 2021-03-04 Optical module

Publications (1)

Publication Number Publication Date
CN215072418U true CN215072418U (en) 2021-12-07

Family

ID=79254733

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120468688.1U Active CN215072418U (en) 2021-03-04 2021-03-04 Optical module

Country Status (1)

Country Link
CN (1) CN215072418U (en)

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