CN215063507U

CN215063507U - Automatic oven equipment

Info

Publication number: CN215063507U
Application number: CN202120720554.4U
Authority: CN
Inventors: 姚卫民
Original assignee: Kunshan Longchang Vehicle Industry Co ltd
Current assignee: Kunshan Longchang Vehicle Industry Co ltd
Priority date: 2021-04-09
Filing date: 2021-04-09
Publication date: 2021-12-07
Anticipated expiration: 2031-04-09

Abstract

The utility model discloses an automatic oven device, which comprises an oven device, a first conveying device and a second conveying device, wherein the oven device is provided with an upper conveyor and a lower conveyor which are arranged in parallel from top to bottom and a baking mechanism arranged between the upper conveyor and the lower conveyor; the first conveying device is provided with a first conveyor capable of moving up and down to position so as to select one of the first conveyor to be connected with the first side of the lower conveyor or the first side of the upper conveyor; the second conveying device is provided with a plurality of second conveyors which are arranged in an up-down parallel mode, and the second conveyors can move up and down to be positioned, so that each second conveyor can be correspondingly connected with the second side of the lower conveyor, the baking mechanism, the second side of the upper conveyor and one of the conveying devices of the press-fitting machine. The automatic oven equipment can be well integrated with a press-mounting machine, so that the production efficiency and the yield are improved, and the labor intensity and the processing difficulty of operators are reduced.

Description

Automatic oven equipment

Technical Field

The utility model relates to an oven equipment technical field specifically provides an automatic oven equipment for among automotive interior spare processing line.

Background

When manufacturing the automotive interior, the automotive interior needs to be baked by an oven and then subjected to punch forming by a press-fitting machine.

At present, when the automotive upholstery is processed, baking processing and punch forming processing are separately processed, so that more conveying devices are needed to be configured to carry out product turnover, the production cost is increased, the labor intensity is increased, the production efficiency is low, and in addition, the accidents are easy to happen and the potential safety hazards are great because the more conveying devices walk in a workshop.

In view of this, the present invention is especially provided.

Disclosure of Invention

In order to overcome the defects, the utility model provides an automatic oven equipment, it can be in the same place with the fine collection of pressure equipment machine for automotive interior spare processing technology's automation, integrate and intelligent level can promote greatly, has both improved production efficiency and yield, has reduced operating personnel's the intensity of labour and the processing degree of difficulty again.

The utility model discloses a solve the technical scheme that its technical problem adopted and be: an automatic oven device is matched with a press-mounting machine for performing punch forming on automotive interior parts, and comprises an oven device, a first conveying device and a second conveying device, wherein the first conveying device is arranged beside the first side of the oven device, the second conveying device is arranged between the second side of the oven device and the press-mounting machine, the oven device is provided with an upper conveyor and a lower conveyor which are arranged in parallel up and down, and a baking mechanism is arranged between the upper conveyor and the lower conveyor and used for baking the automotive interior parts; the first conveying device is provided with a first conveyor for conveying needle frames, and the first conveyor can also move up and down to be positioned so as to select one of the first conveyor to be connected with the first side of the lower conveyor or the first side of the upper conveyor; the second conveying device is provided with a plurality of second conveyors which are arranged in parallel up and down, and the plurality of second conveyors can move up and down to be positioned so as to realize that each second conveyor can be correspondingly connected with one of the second side of the lower conveyor, the baking mechanism, the second side of the upper conveyor and the conveying device of the press-fitting machine.

As a further improvement of the present invention, the upper conveyor, the lower conveyor, the first conveyor, the plurality of second conveyors and the conveying device all adopt roller conveyors, and the roller conveyors all convey materials along the X-axis direction;

in addition, the first conveying device, the oven device and the second conveying device are sequentially arranged at intervals along the X-axis direction.

As a further improvement of the utility model, the baking mechanism have a location set up in go up the conveyer with housing, one between the conveyer down install in the housing and be used for the baking conveyor and the location of carrying the needle frame install in roaster on the housing inner wall, wherein, the baking conveyor adopts the gear formula conveyer that can follow X axle direction conveying needle frame, the roaster adopts one of hot air dryer, infrared drier and microwave dryer.

As a further improvement of the utility model, realize the structure that first conveyer can reciprocate the location does: the first conveying device is also provided with a machine frame B and a lifting mechanism, the lifting mechanism is provided with a motor B, a transmission shaft, two gears A, two gears B and two annular chains, wherein the motor B is positioned and mounted on the top side of the machine frame B, the transmission shaft extends along the Y-axis direction and is rotatably mounted on the top side of the machine frame B, the transmission shaft can also rotate under the drive of the motor B, the two gears A are respectively positioned and sleeved at the two axial ends of the transmission shaft, the two gears B are respectively and rotatably arranged on the bottom side of the machine frame B, the two gears B are respectively and correspondingly arranged in parallel up and down with the two gears A, each chain is respectively sleeved on one gear A and one gear B which are arranged in parallel up and down, and each chain is also connected with a connecting plate in a positioning way; the first conveyor is arranged between the two chains, and two sides of the rack of the first conveyor are respectively connected with the two connecting plates in a positioning manner.

As a further improvement of the utility model, first conveyor still has a plurality of rotary clamping cylinder, and is a plurality of rotary clamping cylinder install respectively in on the frame both sides of first conveyer to the realization presss from both sides tight location to the needle frame.

As a further improvement of the present invention, the second conveyor further has a machine frame C, a slide rail extending vertically is laid on the machine frame C in a positioning manner, and a plurality of frames of the second conveyor are all slidably mounted on the slide rail through a slider;

and realize a plurality ofly the second conveyer homoenergetic reciprocates the structure of location and does: every adjacent two each location connection has a plurality of connecting rods between the frame of second conveyer still be provided with a plurality of lift cylinders in the frame C, it is a plurality of telescopic motion about lift cylinder's piston rod homoenergetic carries out, and is a plurality of lift cylinder's piston rod still all with same the frame location of second conveyer is connected.

The utility model has the advantages that: the utility model discloses a structural innovation is in the same place the fine collection of oven equipment and pressure equipment machine for automotive interior spare processing technology's automation, integrate and intelligent level can promote greatly, thereby both improved production efficiency and yield, reduced operating personnel's the intensity of labour and the processing degree of difficulty again. Furthermore, borrow by oven equipment, still saved handling device to realize reduction in production cost, and the security when promoting production.

Drawings

Fig. 1 is a schematic side view of the automatic oven apparatus of the present invention;

FIG. 2 is a schematic side view of the oven apparatus shown in FIG. 1;

FIG. 3 is a schematic side view of the first conveyor shown in FIG. 1;

fig. 4 is a schematic top view of the first conveying device according to the present invention;

fig. 5 is a side view of the second conveying device shown in fig. 1.

The following description is made with reference to the accompanying drawings:

1-oven device; 10, an upper conveyor; 11-lower conveyor; 12-machine frame a; 2-a first conveying device; 20 — a first conveyor; 21-machine frame B; 22-motor B; 23-a transmission shaft; 24-gear a; 25-gear B; 26-a chain; 27-a rotary clamping cylinder; 3-a second conveying device; 30-a second conveyor; 31-machine frame C; 32-a connecting rod; 33-lifting cylinder.

Detailed Description

The following description of the embodiments of the present invention is provided for illustrative purposes, and the present invention is not limited to the embodiments described in the present application.

It should be understood that the structures, ratios, sizes, etc. shown in the drawings attached to the present specification are only used for matching with the contents disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any modification of the structures, changes of the ratio relation or adjustment of the size should still fall within the scope covered by the technical contents disclosed in the present invention without affecting the function and the achievable purpose of the present invention. The terms "first", "second", "a", "B", "C", and the like in the description are used for convenience of description and are not intended to limit the scope of the invention, and changes or adjustments of the relative relationship thereof are considered to be within the scope of the invention without substantial changes in the technical content.

Example 1:

referring to fig. 1 to 5, a schematic side view of the automatic oven apparatus, a schematic side view of the oven device, a schematic side view of the first conveyor, a schematic top view of the first conveyor, and a schematic side view of the second conveyor are shown, respectively.

The utility model discloses an automatic oven equipment and be used for carrying out the pressure equipment machine cooperation use of stamping forming to automotive interior spare, this oven equipment include one oven device 1, one arrange in the first conveyor 2 of oven device 1 first side next door and one arrange in the second conveyor 3 between oven device 1 second side and the pressure equipment machine, oven device 1 has upper conveyor 10 and lower conveyor 11 that are arranged in parallel from top to bottom and sets up in the upper conveyor 10 with lower conveyor 11 between be used for carrying out the baking process to automotive interior spare; the first conveying device 2 is provided with a first conveyor 20 for conveying a needle frame Z (on which automotive interior parts are received), and the first conveyor 20 can also perform up-and-down movement positioning so as to realize that the first conveyor 20 is alternatively connected with a first side of the lower conveyor 11 or a first side of the upper conveyor 10; the second conveying device 3 is provided with a plurality of second conveyors 30 which are arranged in parallel up and down, and the plurality of second conveyors 30 can be moved up and down to be positioned, so that each second conveyor 30 can be correspondingly connected with one of the second side of the lower conveyor 11, the baking mechanism, the second side of the upper conveyor 10 and the conveying device of the press-fitting machine according to the processing procedure. That is, oven equipment can realize "receiving and toasting the automotive interior spare", "will toast the automotive interior spare and carry to the pressure equipment machine on" and "receiving and carry the automotive interior spare after the stamping forming" technology such as.

In addition, supplementary explanation: the press-fitting machine is a processing device commonly used in the field of processing of automotive interior parts, and generally includes a conveying device for conveying a product, a lower die holder, an upper die holder located above the lower die holder and capable of performing a press-forming movement relative to the lower die holder, and the like, which are well known to those skilled in the art, and therefore, will not be described in detail herein.

In this embodiment, it is preferable that the upper conveyor 10, the lower conveyor 11, the first conveyor 20, the plurality of second conveyors 30, and the conveying device all use roller conveyors, and the roller conveyors all convey the material (i.e., the needle frame) in the X-axis direction;

in addition, the first conveying device 2, the oven device 1, and the second conveying device 3 are sequentially arranged at intervals in the X-axis direction.

Description of the drawings: the utility model discloses used roller type conveyer belongs to the conveying equipment who commonly uses in the current processing line, and it is generally including frame, a plurality of install side by side along X axle direction gyro wheel in the frame and can drive a plurality of gyro wheel pivoted actuating mechanism, and to actuating mechanism, can have multiple embodiment, for example can adopt the actuating mechanism of constituteing by motor A, driving gear and a plurality of driven gear, promptly: the driven gears are respectively correspondingly positioned and sleeved on the shaft ends of the idler wheels and are mutually meshed, the driving gear is positioned and sleeved on a power output shaft of the motor A, and the driving gear is meshed and connected with one driven gear.

In this embodiment, it is preferable that the roasting mechanism has a housing positioned between the upper conveyor 10 and the lower conveyor 11, a roasting conveyor installed in the housing and used for conveying the needle frame, and a roaster positioned and installed on an inner wall (specifically, a top inner wall and a side inner wall) of the housing, wherein the roasting conveyor is a gear type conveyor or a roller type conveyor capable of conveying the needle frame in the X-axis direction, and the roaster is one of a hot air drier, an infrared drier and a microwave drier. In addition, the oven apparatus 1 further has a frame a12, and the upper conveyor 10, the baking mechanism, and the lower conveyor 11 are mounted on the frame a12 from top to bottom.

In this embodiment, it is preferable that the first conveyor 20 be vertically movable and positionable by: the first conveying device 2 further comprises a machine frame B21 and a lifting mechanism, and particularly, as shown in fig. 3 and fig. 4, the lifting mechanism comprises a motor B22, a transmission shaft 23, two gears a24, two gears B25 and two annular chains 26, wherein the motor B22 is positioned and installed on the top side of the machine frame B21, the transmission shaft 23 extends along the Y-axis direction and is installed on the top side of the machine frame B21 in a rotating manner through a bearing and a bearing seat combination, and the transmission shaft 23 can also rotate under the driving of the motor B22, the two gears a24 are respectively positioned and sleeved on the two axial ends of the transmission shaft 23, the two gears B25 are respectively installed on the bottom side of the machine frame B21 through a rotating shaft, the two gears B25 are respectively arranged in parallel with the two gears a24, each chain 26 is respectively sleeved on one gear a24 and one gear B25 which are arranged in parallel from top to bottom, each chain 26 is also connected with a connecting plate (or a connecting bracket and other structures) in a positioning way; the first conveyor 20 is disposed between the two chains 26, and two sides of the frame of the first conveyor 20 are also connected to the two connecting plates in a positioning manner.

Supplementary explanation: for the motor B22 to drive the transmission shaft 23 to rotate, there are various implementations, such as: a. the synchronous belt pulley assembly can be realized by configuring a synchronous belt pulley assembly, and specifically comprises the following steps: the two belt pulleys are respectively positioned and sleeved on the power output shaft of the motor B22 and the transmission shaft 23 and are also in transmission connection through a belt; or b, can be realized by configuring two transmission gears, namely: the two transmission gears are respectively positioned and sleeved on the power output shaft of the motor B22 and the transmission shaft 23 and are also meshed with each other; and the like, which belong to the technical means commonly used in the mechanical field, and therefore, are not described in detail herein. Secondly, in order to improve the stability of the first conveyor during lifting operation, a guide rail extending vertically can be laid on the machine frame B21 in a positioning mode, and the machine frame of the first conveyor is slidably mounted on the guide rail through a sliding block. And thirdly, according to the size of the first conveyor, two or more groups of lifting mechanisms can be arranged to ensure that the first conveyor can stably lift and run.

Further preferably, the first conveying device 2 further has a plurality of rotary clamping cylinders 27, as shown in fig. 3, and the plurality of rotary clamping cylinders 27 are respectively installed on two sides of the frame of the first conveyor 20 to clamp and position the needle frame when the first conveyor 20 moves up and down.

In this embodiment, it is preferable that the second conveyor 3 further has a machine frame C31, a slide rail extending along the vertical direction is positioned and laid on the machine frame C31, and the frames of the second conveyors 30 are all slidably mounted on the slide rail through a slide block; and the structure that the second conveyor 30 can move up and down to be positioned is that: referring to fig. 5, a plurality of connecting rods 32 are respectively positioned and connected between the frames of every two adjacent second conveyors 30, a plurality of lifting cylinders 33 are further arranged in the frame C31, the piston rods of the plurality of lifting cylinders 33 can perform vertical telescopic movement, and the piston rods of the plurality of lifting cylinders 33 are also positioned and connected with the frame of the same second conveyor 30.

Further preferably, the number of the second conveyors 30 is preferably three, the number of the lifting cylinders 33 is preferably four, and the piston rods of the four lifting cylinders 33 are all connected with the frame of the second conveyor 30 in the middle in a positioning manner.

In addition, in the oven apparatus, in order to ensure accurate operation of each device, photoelectric sensors for sensing frame displacement information are further disposed on the upper conveyor 10, the lower conveyor 11, the first conveyor 20, the plurality of second conveyors 30, the transfer device, and the housing of the baking mechanism.

Furthermore, the utility model also provides an automatic oven equipment's working method specifically is: s1: initially, the first conveyor 20 is in a low position, i.e. the first conveyor 20 is engaged with a first side of the lower conveyor 11; then, placing the needle frame Z carrying the automotive interior part on the first conveyor 20 manually or by a manipulator, and sequentially conveying the needle frame Z to the second conveyor 30 positioned at the lowest part through the first conveyor 20 and the lower conveyor 11;

s2: the second conveyor 30 ascends until the second conveyor 30 which is connected with the needle frame Z is connected with the baking conveyor, the needle frame Z enters the housing, and the baking device performs baking treatment on the automotive interior trim;

s3: after the baking treatment is finished, a second conveyor 30 is connected with the baking conveyor to take the needle frame Z away, and then the needle frame Z is conveyed to the conveying device (namely, the second conveyor 30 which receives the needle frame Z is connected with the conveying device at the moment), the press-fitting machine performs press-forming on the automotive interior part (namely, when the press-forming is performed, a power device on the press-fitting machine drives the needle frame to descend, so that the automotive interior part falls onto a lower die seat, the needle frame is sleeved outside the lower die seat, then an upper die seat performs downward stamping, and after the press-forming is finished, the power device drives the needle frame and the automotive interior part to ascend and convey the automotive interior part onto the conveying device);

s4: after the punch forming is completed, the second conveyor 30 is connected with the conveying device, takes away the needle frame Z, and then conveys the needle frame Z to the upper conveyor 10;

s5: the lifting mechanism drives the first conveyor 20 to a high position, that is, the first conveyor 20 is connected with the first side of the upper conveyor 10 to take the needle frame Z away, then the first conveyor 20 is driven by the lifting mechanism to descend to a low position, then the first conveyor 20 reversely conveys the needle frame Z away, finally the needle frame Z is taken away manually or by a mechanical arm, and the processing is completed.

Description of the drawings: when the production line works, a plurality of (e.g., five) materials (needle frames Z and automotive interior parts) are simultaneously operated in the automatic oven equipment and the press-fitting machine, so that a plurality of second conveyors 30 are configured and controlled to reciprocate up and down to meet the material transfer requirements among the upper conveyor 10, the lower conveyor 11, the baking conveyor and the conveying device.

To sum up, the utility model discloses a structural innovation is in the same place the fine collection of oven equipment and pressure equipment machine for automotive interior spare processing technology's automation, integrate and intelligent level can promote greatly, thereby both improved production efficiency and yield, reduced operating personnel's the intensity of labour and the processing degree of difficulty again.

The above description is only a preferred embodiment of the present invention, but not intended to limit the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be considered as within the protection scope of the present invention.

Claims

1. The utility model provides an automatic oven equipment, this oven equipment uses with the pressure equipment machine cooperation that is used for carrying out stamping forming to automotive interior spare, its characterized in that: the oven equipment comprises an oven device (1), a first conveying device (2) arranged beside the first side of the oven device (1), and a second conveying device (3) arranged between the second side of the oven device (1) and the press-fitting machine, wherein the oven device (1) is provided with an upper conveyor (10) and a lower conveyor (11) which are arranged in parallel up and down, and a baking mechanism which is arranged between the upper conveyor (10) and the lower conveyor (11) and is used for baking the automotive interior trim parts; the first conveying device (2) is provided with a first conveyor (20) for conveying needle frames, and the first conveyor (20) can also move up and down to be positioned so that the first conveyor (20) can be alternatively connected with the first side of the lower conveyor (11) or the first side of the upper conveyor (10); the second conveying device (3) is provided with a plurality of second conveyors (30) which are arranged in an up-down parallel mode, the second conveyors (30) can move up and down to be positioned, and therefore each second conveyor (30) can be correspondingly connected with the second side of the lower conveyor (11), the baking mechanism, the second side of the upper conveyor (10) and one of the conveying devices of the press machine.

2. The automatic oven apparatus of claim 1, characterized in that: the upper conveyor (10), the lower conveyor (11), the first conveyor (20), the plurality of second conveyors (30) and the conveying device are all roller type conveyors, and the plurality of roller type conveyors all convey materials along the X-axis direction;

in addition, the first conveying device (2), the oven device (1) and the second conveying device (3) are sequentially arranged at intervals along the X-axis direction.

3. The automatic oven apparatus of claim 2, characterized in that: the baking mechanism is provided with a housing, a baking conveyor and a baking device, wherein the housing is arranged between the upper conveyor (10) and the lower conveyor (11), the baking conveyor is arranged in the housing and used for conveying needle frames, the baking device is arranged on the inner wall of the housing in a positioning mode, the baking conveyor adopts a gear type conveyor capable of conveying the needle frames along the X-axis direction, and the baking device adopts one of a hot air dryer, an infrared dryer and a microwave dryer.

4. The automatic oven apparatus of claim 2, characterized in that: the structure for realizing the up-and-down movement positioning of the first conveyor (20) is as follows: first conveyor (2) still has machine frame B (21) and elevating system, elevating system has motor B (22), transmission shaft (23), two gear A (24), two gear B (25) and two annular chains (26), wherein, motor B (22) location install in on the top side of machine frame B (21), transmission shaft (23) extend and rotate along the Y axle direction and install on the top side of machine frame B (21), just transmission shaft (23) can also rotate under the drive of motor B (22), two gear A (24) are fixed a position respectively and cup joint on the axial both ends of transmission shaft (23), two gear B (25) rotate respectively install in on the bottom side of machine frame B (21), and two gear B (25) still correspond respectively with two gear A (24) are parallel arrangement from top to bottom, each chain (26) is respectively sleeved on one gear A (24) and one gear B (25) which are arranged in parallel up and down, and each chain (26) is also connected with a connecting plate in a positioning way; the first conveyor (20) is arranged between the two chains (26), and two sides of the frame of the first conveyor (20) are respectively connected with the two connecting plates in a positioning mode.

5. Automatic oven apparatus according to claim 4, characterized in that: the first conveying device (2) is further provided with a plurality of rotary clamping cylinders (27), and the rotary clamping cylinders (27) are respectively installed on two sides of the rack of the first conveyor (20) so as to clamp and position the needle frame.

6. The automatic oven apparatus of claim 2, characterized in that: the second conveying device (3) is further provided with a machine frame C (31), a slide rail extending along the vertical direction is laid on the machine frame C (31) in a positioning mode, and the frames of the second conveyors (30) are installed on the slide rail in a sliding mode through slide blocks;

and the structure that the second conveyor (30) can move up and down to be positioned is that: every adjacent two each location connection has a plurality of connecting rods (32) between the frame of second conveyer (30), still is in be provided with a plurality of lift cylinders (33) in frame C (31), it is a plurality of telescopic motion about the piston rod homoenergetic of lift cylinder (33) is enough, and is a plurality of the piston rod of lift cylinder (33) still all with same the frame location of second conveyer (30) is connected.