CN215046908U - Ceramic tile racking device - Google Patents
Ceramic tile racking device Download PDFInfo
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- CN215046908U CN215046908U CN202120481543.5U CN202120481543U CN215046908U CN 215046908 U CN215046908 U CN 215046908U CN 202120481543 U CN202120481543 U CN 202120481543U CN 215046908 U CN215046908 U CN 215046908U
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- bearing plate
- tile
- conveying belt
- ceramic tile
- racking device
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Abstract
The utility model belongs to the field of ceramic tile carrying, and discloses a ceramic tile loading device, which comprises a conveying belt for conveying horizontally-placed ceramic tiles and a placing rack arranged at the discharge end of the conveying belt, wherein one side of the placing rack, which is far away from the conveying belt, extends upwards, the discharge end of the conveying belt is provided with a first bearing plate, a second bearing plate and a supporting column which are sequentially hinged, and the first bearing plate and the second bearing plate respectively take the length direction and the width direction of the conveying belt as axes to sequentially swing up and down; the first bearing plate is provided with a sucker module positioned between the first bearing plate and the second bearing plate; the first bearing plate is positioned between the conveying belt and the second bearing plate, and the placing frame is arranged right below the second bearing plate; this scheme can realize safe effectual putting immediately the conveyer belt ceramic tile on the rack.
Description
Technical Field
The utility model relates to a ceramic tile transport field, especially a ceramic tile racking device.
Background
The production flow of the ceramic tile comprises the steps of pressing the ingredients into blanks, firing the blanks into finished products, and finally placing the finished products on a placing rack for packaging; in whole flow, each work of conveyer belt intercommunication to carry the ceramic tile to every station on, until on the rack, the ceramic tile on the rack all takes the mode of putting immediately to put, improves space utilization, avoids folding high simultaneously and produces danger.
The tile picking manipulator comprises a clamping arm frame consisting of a pair of clamping arms and clamping heads which are arranged at the end parts of the clamping arms and driven by cylinders to clamp two ends of a ceramic tile. The other end of the clamping arm is fixed on a first rotating shaft, the first rotating shaft is arranged on the rack through a bearing seat, and the first rotating shaft is in driving connection with a motor through a reduction gearbox; and the clamping arm is provided with a rotating device for driving the chuck to rotate.
According to the scheme, the clamping arm frames positioned on two sides of the ceramic tile are fixed by tightly pushing the opposite two sides of the ceramic tile by using the clamping heads, the clamping heads and the motor are respectively arranged at two ends of the clamping arm frames, the motor drives the clamping arm frames to rotate, and the clamping heads swing for 90 degrees by taking the motor as a circle center, so that the original horizontally-placed ceramic tile is changed into a vertically-placed ceramic tile and finally placed on the placing frame; however, in the above mode, because the force arm is too long, the clamping arm frame cannot be shaken immediately when starting and stopping only by positioning and running through the self characteristics of the servo motor, and the ceramic tile is easy to slide off from the chuck in the long-time use process, so that the product is damaged.
Therefore, this technical scheme solution problem how to realize safe effectual putting the conveyer belt ceramic tile on the rack immediately.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a ceramic tile racking device realizes safely effectually putting conveyer belt ceramic tile on the rack immediately.
The utility model provides a technical scheme does: a tile loading device comprises a conveying belt for conveying horizontally-placed tiles and a placing frame arranged at the discharge end of the conveying belt, wherein one side of the placing frame, which is far away from the conveying belt, extends upwards, the discharge end of the conveying belt is provided with a first bearing plate, a second bearing plate and a supporting column which are sequentially hinged, and the first bearing plate and the second bearing plate respectively swing up and down sequentially by taking the length direction and the width direction of the conveying belt as axes; the first bearing plate is provided with a sucker module positioned between the first bearing plate and the second bearing plate; the first bearing plate is located between the conveying belt and the second bearing plate, and the placing frame is arranged under the second bearing plate.
In the above tile racking device, the lower sides of the first bearing plate and the second bearing plate are respectively hinged with a first push rod and a second push rod which can be lifted in a reciprocating manner.
In the above tile racking device, the first push rod and the second push rod are respectively and fixedly connected with a first cylinder and a second cylinder; the first cylinder and the second cylinder are respectively hinged on a frame.
In the above tile racking device, universal joint bearings are respectively arranged between the first bearing plate and the first push rod, and between the first cylinder and the rack.
In the tile racking device, the sucker module comprises a plurality of vacuum suckers distributed on the first bearing plate and an evacuator communicated with the vacuum suckers; the vacuum chuck is located between the first bearing plate and the second bearing plate.
In the tile racking device, a hose and a rotary joint are arranged between the evacuator and the vacuum chuck; the vacuum pump, the hose, the rotary joint and the vacuum chuck are communicated in sequence.
In the above tile racking device, the second bearing plate is horizontally arranged at the lower side of the discharge end of the conveying belt, and the first bearing plate is obliquely arranged between the conveying belt and the second bearing plate.
In the tile racking device, a fixed seat and a motor module positioned on the fixed seat are arranged on the lower side of the rack; the fixing seat is in sliding fit with the placing frame, and the motor module drives the placing frame to reciprocate along the length direction of the conveying belt through a chain.
In the above tile putting on shelf device, the two sides of the fixing seat are respectively provided with a slide rail, and the lower side of the placing shelf is respectively provided with a slide block which is in sliding fit with the corresponding slide rail.
In the above tile racking device, the two sides of the conveying belt are provided with the baffle plates.
After the technical scheme is adopted in the utility model, its beneficial effect who has is:
in the scheme, the first bearing plate and the second bearing plate are matched with each other, the ceramic tiles slide onto the first bearing plate from the discharge end of the conveying belt, after the ceramic tiles are adsorbed by the sucker modules on the first bearing plate, the first bearing plate slowly swings and rises in the length direction of the conveying belt by taking the hinged fulcrum of the first bearing plate and the second bearing plate as the center of a circle until the first bearing plate and the second bearing plate are arranged at 90 degrees, the ceramic tiles on the first bearing plate are vertically arranged on the second bearing plate, so that the ceramic tiles are changed from a horizontal state to a vertical state to finish primary turnover, then the second bearing plate slowly swings and falls in the width direction of the conveying belt by taking the hinged fulcrum of the second bearing plate and the supporting column as the center of a circle, the first bearing plate and the ceramic tiles on the second bearing plate are driven to fall and turn together, when the second bearing plate swings downwards by 90 degrees, the ceramic tiles on the second bearing plate are just right above the placing rack, the sucking disc module reduces suction gradually, lets the ceramic tile fall to the rack gradually on, accomplishes the transport back of monolithic ceramic tile, and second loading board and first loading board reset in proper order, carry out next duty cycle, realize safe effectual putting immediately the conveyer belt ceramic tile on the rack.
Drawings
Fig. 1 is a schematic structural view of a tile mounting device according to embodiment 1 of the present invention;
fig. 2 is a front view of a tile setting device according to embodiment 1 of the present invention.
Reference numerals: 1. a conveyor belt; 2. a first bearing plate; 3. a vacuum chuck; 4. a second carrier plate; 5. a support pillar; 6. a second push rod; 7. a second cylinder; 8. a frame; 9. a slide rail; 10. a fixed seat; 11. placing a rack; 12. a slider; 13. a first cylinder; 14. a first push rod; 15. a hose; 16. a universal joint bearing; 17. ceramic tiles; 18. baffle plate
Detailed Description
The technical solution of the present invention will be further described in detail with reference to the following detailed description, but the present invention is not limited thereto.
Example 1:
as shown in fig. 1-2, a tile loading device comprises a conveyor belt 1 for conveying horizontally placed tiles 17, and a rack 11 disposed at a discharge end of the conveyor belt 1, wherein one side of the rack 11, which is far away from the conveyor belt 1, extends upward, the discharge end of the conveyor belt 1 is provided with a first bearing plate 2, a second bearing plate 4 and a support column 5 which are sequentially hinged, and the first bearing plate 2 and the second bearing plate 4 respectively swing up and down sequentially by taking a length direction and a width direction of the conveyor belt 1 as axes; the first bearing plate 2 is provided with a sucker module positioned between the first bearing plate 2 and the second bearing plate 4; the first bearing plate 2 is positioned between the conveyer belt 1 and the second bearing plate 4, and the placing frame 11 is arranged under the second bearing plate 4.
The operation process comprises the steps that the first bearing plate 2 and the second bearing plate 4 are matched with each other, the ceramic tile 17 slides to the first bearing plate 2 from the discharge end of the conveying belt 1, after the ceramic tile 17 is adsorbed by a sucker module on the first bearing plate, the first bearing plate 2 takes a hinged fulcrum of the first bearing plate 4 as a circle center, the first bearing plate 2 slowly swings and rises in the length direction of the conveying belt 1 until the first bearing plate 2 and the second bearing plate 4 are arranged at 90 degrees, the ceramic tile 17 on the first bearing plate 2 is vertically arranged on the second bearing plate 4, the ceramic tile 17 is changed from a horizontal state to a vertical state, preliminary overturning is completed, then the second bearing plate 4 takes a hinged fulcrum of the second bearing plate 4 and the supporting column 5 as a circle center, the ceramic tile 17 slowly swings and falls in the width direction of the conveying belt 1, the first bearing plate 2 and the ceramic tile 17 on the second bearing plate 4 are driven to fall and overturn together, when the second bearing plate 4 swings 90 degrees downwards, just directly over the ceramic tile 17 on the second loading board 4 on the rack 11, the sucking disc module reduces suction gradually, lets ceramic tile 17 fall to the rack 11 gradually on, accomplishes monolithic ceramic tile 17's transport back, and second loading board 4 and first loading board 2 reset in proper order, carry out next duty cycle, realize safe effectual putting immediately the ceramic tile 17 of conveyer belt 1 on rack 11.
In practical application, the lower sides of the first loading plate 2 and the second loading plate 4 are respectively hinged with a first push rod 14 and a second push rod 6 which can be lifted up and down in a reciprocating manner.
The principle that the first push rod 14 and the second push rod 6 can be lifted in a reciprocating mode is that the first push rod 14 and the second push rod 6 are fixedly connected with a first air cylinder 13 and a second air cylinder 7 respectively; the first cylinder 13 and the second cylinder 7 are respectively hinged on a frame 8.
Preferably, universal joint bearings 16 are respectively arranged between the first bearing plate 2 and the first push rod 14, and between the first cylinder 13 and the frame 8; the cardan bearing 16 can be adapted to swing both in the longitudinal direction of the conveyor belt 1 and in the downward direction of the first carrier plate 2 following the second carrier plate 4.
The sucker module has the specific structure that the sucker module comprises a plurality of vacuum suckers 3 distributed on the first bearing plate 2 and an evacuator communicated with the vacuum suckers 3; the vacuum chuck 3 is located between the first bearing plate 2 and the second bearing plate 4.
The vacuum suckers 3 are embedded in the edge and the middle of the first bearing plate 2 and are uniformly distributed.
In a specific implementation, a hose 15 and a rotary joint are arranged between the vacuum pump and the vacuum chuck 3; the vacuum pump, the hose 15, the rotary joint and the vacuum chuck 3 are communicated in sequence; the rotary joint is used as a common standard component, so that the hose 15 is still communicated with the vacuum chuck 3 for use under the condition that the first bearing plate 2 swings, and the production requirements are met.
In a further improvement, the second bearing plate 4 is horizontally arranged at the lower side of the discharge end of the conveyer belt 1, and the first bearing plate 2 is obliquely arranged between the conveyer belt 1 and the second bearing plate 4.
Singly rely on the inertia of ceramic tile 17 on conveyer belt 1 and the effort of gravity, slide to need complicated calculation and strict assembly requirement on first loading board 2, daily maintenance is also very harsh, maintain the degree of difficulty in order to reduce, through the arrangement mode who sets up first loading board 2 and second loading board 4, ceramic tile 17 slides to the first loading board 2 that the slope was arranged on from conveyer belt 1, touch second loading board 4 until ceramic tile 17's downside, the sucking disc module begins to adsorb ceramic tile 17, adsorb good ceramic tile 17 after, first loading board 2 just slowly rises.
In actual production, a fixed seat 10 and a motor module positioned on the fixed seat 10 are arranged on the lower side of the placing frame 11; the fixing seat 10 is in sliding fit with the placing frame 11, and the motor module drives the placing frame 11 to reciprocate along the length direction of the conveying belt 1 through a chain.
Through mutually supporting of motor module and second loading board 4, when second loading board 4 resets, motor module drive rack 11 removes the distance of a ceramic tile 17 thickness along the length of conveyer belt 1 to wait for stacking of next ceramic tile 17.
The fixed seat 10 and the placing rack 11 are connected in a manner that sliding rails 9 are respectively arranged on two sides of the fixed seat 10, and sliding blocks 12 which are in sliding fit with the corresponding sliding rails 9 are respectively arranged on the lower side of the placing rack 11; the slide rails 9 and the slide blocks 12 are arranged on two sides of the placing rack 11, so that the slide is smooth and stable.
Furthermore, the conveyor belt 1 is provided with baffles 18 on both sides to prevent tiles 17 from falling off the conveyor belt 1 on both sides.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. A ceramic tile racking device comprises a conveying belt for conveying horizontally-placed ceramic tiles and a placing frame arranged at the discharge end of the conveying belt, wherein one side of the placing frame, which is far away from the conveying belt, extends upwards; the first bearing plate is provided with a sucker module positioned between the first bearing plate and the second bearing plate; the first bearing plate is located between the conveying belt and the second bearing plate, and the placing frame is arranged under the second bearing plate.
2. The tile shelving device as claimed in claim 1, wherein the lower sides of the first bearing plate and the second bearing plate are respectively hinged with a first push rod and a second push rod which can be lifted and lowered in a reciprocating manner.
3. The tile racking device according to claim 2, wherein a first cylinder and a second cylinder are fixedly connected to said first push rod and said second push rod, respectively; the first cylinder and the second cylinder are respectively hinged on a frame.
4. The tile racking device according to claim 3, wherein universal joint bearings are respectively disposed between said first loading plate and said first push rod, and between said first cylinder and said rack.
5. The tile racking device according to claim 1, wherein said suction cup module comprises a plurality of vacuum suction cups arranged on said first carrier plate, an evacuator in communication with said vacuum suction cups; the vacuum chuck is located between the first bearing plate and the second bearing plate.
6. A tile racking device according to claim 5, wherein a hose and swivel are provided between said evacuator and said vacuum chuck; the vacuum pump, the hose, the rotary joint and the vacuum chuck are communicated in sequence.
7. A tile racking device according to claim 1, wherein said second carrier plate is horizontally disposed below the discharge end of said conveyor belt, and said first carrier plate is disposed obliquely between said conveyor belt and said second carrier plate.
8. The tile shelving device as claimed in claim 1, wherein a fixed seat and a motor module positioned on the fixed seat are arranged on the lower side of the shelf; the fixing seat is in sliding fit with the placing frame, and the motor module drives the placing frame to reciprocate along the length direction of the conveying belt through a chain.
9. The tile mounting device according to claim 8, wherein slide rails are respectively arranged on two sides of the fixing seat, and slide blocks which are in sliding fit with the corresponding slide rails are respectively arranged on the lower side of the mounting rack.
10. A tile racking device according to any one of claims 1 to 9, wherein said conveyor belt is flanked by baffles.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120481543.5U CN215046908U (en) | 2021-03-06 | 2021-03-06 | Ceramic tile racking device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202120481543.5U CN215046908U (en) | 2021-03-06 | 2021-03-06 | Ceramic tile racking device |
Publications (1)
Publication Number | Publication Date |
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CN215046908U true CN215046908U (en) | 2021-12-07 |
Family
ID=79254887
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202120481543.5U Active CN215046908U (en) | 2021-03-06 | 2021-03-06 | Ceramic tile racking device |
Country Status (1)
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CN (1) | CN215046908U (en) |
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2021
- 2021-03-06 CN CN202120481543.5U patent/CN215046908U/en active Active
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