CN215033442U - Automatic casting device - Google Patents

Automatic casting device Download PDF

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Publication number
CN215033442U
CN215033442U CN202120970387.9U CN202120970387U CN215033442U CN 215033442 U CN215033442 U CN 215033442U CN 202120970387 U CN202120970387 U CN 202120970387U CN 215033442 U CN215033442 U CN 215033442U
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China
Prior art keywords
casting
ingot
liquid level
metal
linear
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CN202120970387.9U
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Chinese (zh)
Inventor
王思成
谭学高
王进
王瑜
丁旭
陈昌将
赵斌
唐远昆
胡如忠
吴红林
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Yunnan Chihong Resources Comprehensive Utilization Co ltd
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Yunnan Chihong Resources Comprehensive Utilization Co ltd
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Abstract

The utility model relates to an automatic casting device belongs to metal casting mechanical equipment technical field. The linear ingot casting machine is supported and installed on the bottom plate through a driven wheel by a supporting frame, ingot molds are uniformly arranged on the linear ingot casting machine, the casting mechanism is installed on the bottom plate through a casting mechanism supporting frame and located right above the linear ingot casting machine, a metal liquid discharging port is installed on the side wall of the smelting furnace and communicated with the inner cavity of the smelting furnace, a chute is installed between the metal liquid discharging port and the casting mechanism, two ends of the chute are located right above the metal liquid discharging port and the casting mechanism respectively, the rotating mechanism is connected with the casting mechanism, a liquid level detecting instrument is installed above the linear ingot casting machine and electrically connected with the control mechanism, and the control mechanism is electrically connected with the rotating mechanism. The utility model discloses a control liquid level detection instrument detects the interior metal liquid level height of ingot mould and controls metal ingot weight, and control is accurate, has avoided returning the stove because of the metal ingot is overweight or lighter, the unqualified ingot appears, can effectively reduce the energy consumption, through the casting of automatic control alloy ingot.

Description

Automatic casting device
Technical Field
The utility model belongs to the technical field of metal casting mechanical equipment, specific theory relates to an automatic casting device.
Background
At present, in the production of lead ingots, lead alloys, zinc ingots, zinc alloys and the like, a linear ingot casting machine is adopted for automatic casting, the phenomenon that the weight difference of cast metal ingots is large often occurs in the casting process, products with unqualified weights are produced, and therefore furnace returning is needed, and the energy consumption is high.
Therefore, it is necessary to provide an automatic casting device, which can avoid the occurrence of unqualified ingots and the return of the ingots to the furnace due to overweight or lighter metal ingots, and effectively reduce energy consumption.
SUMMERY OF THE UTILITY MODEL
In order to overcome the phenomenon that the casting metal ingot weight difference is great often appears in the casting process that exists among the background art, produce the unqualified product of weight to need return the stove, the higher problem of energy consumption, the utility model provides an automatic casting device has avoided returning the stove because of the overweight or lighter on the fly of metal ingot, the unqualified ingot appears, can effectively reduce the energy consumption.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
the utility model provides an automatic casting device, which comprises a support frame 1, a linear ingot casting machine 2, an ingot mould 3, a casting mechanism 4, a casting mechanism support frame 5, a molten metal discharge port 6, a chute 7, a rotating mechanism 8, a liquid level detector 9 and a control mechanism 10; linear ingot casting machine 2 support through its driven wheel 11 and install on the bottom plate by support frame 1, the even ingot mould 3 that has arranged on it, casting mechanism 4 installs on the bottom plate through casting mechanism support frame 5, be located linear ingot casting machine 2 directly over, put molten metal mouth 6 and install on the smelting furnace 12 lateral wall, intercommunication smelting furnace 12 inner chamber, chute 7 is installed between putting molten metal mouth 6 and casting mechanism 4, both ends are located directly over putting molten metal mouth 6 and casting mechanism 4 respectively, slewing mechanism 8 connects casting mechanism 4, liquid level detection instrument 9 is installed in linear ingot casting machine 2 top, with control mechanism 10 electric connection, control mechanism 10 electric connection slewing mechanism 8.
Preferably, the casting mechanism 4 is a rectangular parallelepiped structure without a top cover, and a liquid outlet is formed at one side of the casting mechanism.
Preferably, one end of the liquid level detector 9 is electrically connected with the control mechanism 10, and the other end is fixed on the casting mechanism 4.
The utility model has the advantages that:
the utility model discloses a control liquid level detection instrument detects the interior metal liquid level height of ingot mould and controls metal ingot weight, and control is accurate, has avoided returning the stove because of metal ingot is overweight or lighter, the unqualified ingot appears, can effectively reduce the energy consumption to, this device easy operation, the cost of manufacture is low, through the casting of automatic control alloy ingot, degree of automation is high.
Drawings
Fig. 1 is a schematic front view of the present invention;
fig. 2 is a schematic side view of the present invention.
In the figure, 1-a support frame, 2-a linear ingot casting machine, 3-an ingot mould, 4-a casting mechanism, 5-a casting mechanism support frame, 6-a molten metal discharging port, 7-a chute, 8-a rotating mechanism, 9-a liquid level detector, 10-a control mechanism, 11-a driven wheel and 12-a smelting furnace.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1 and 2, the automatic casting device comprises a support frame 1, a linear ingot casting machine 2, an ingot mold 3, a casting mechanism 4, a casting mechanism support frame 5, a metal liquid discharge port 6, a chute 7, a rotating mechanism 8, a liquid level detector 9 and a control mechanism 10; the linear ingot casting machine 2 is supported and installed on the bottom plate through the driven wheel 11 by the support frame 1, the ingot molds 3 are uniformly arranged on the linear ingot casting machine, and the driving wheel of the linear ingot casting machine 2 rotates to drive the driven wheel 11 to rotate to drive the ingot molds 2 to horizontally move on the linear ingot casting machine 2.
Casting mechanism 4 is installed on the bottom plate through casting mechanism support frame 5, is located straight line ingot casting machine 2 directly over, puts molten metal mouth 6 and installs on the smelting furnace 12 lateral wall, intercommunication smelting furnace 12 inner chamber, and chute 7 is installed and is put between molten metal mouth 6 and casting mechanism 4, and both ends are located respectively and put molten metal mouth 6 and casting mechanism 4 directly over, and the molten metal is put chute 7 through putting molten metal mouth 6 in from smelting furnace 12, and the molten metal flows into casting mechanism 4 from chute 7.
The rotating mechanism 8 is connected with the casting mechanism 4, the liquid level detector 9 is installed above the linear ingot casting machine 2, one end of the liquid level detector is electrically connected with the control mechanism 10, the other end of the liquid level detector is fixed on the casting mechanism 4 and rotates along with the casting mechanism 4, the control mechanism 10 is electrically connected with the rotating mechanism 8, the rotating mechanism 8 rotates, the casting mechanism 4 is of a cuboid structure without a top cover, a liquid outlet is formed in one side of the casting mechanism 4, metal liquid flows into the ingot mold 3 from the liquid outlet of the casting mechanism 4, the liquid level detector 9 detects that the metal liquid meets the set requirement, a signal is transmitted to the control mechanism 10, the control mechanism 10 sends an instruction to enable the rotating mechanism 8 to rotate, the metal liquid is cut off, and the metal liquid always flows into the casting mechanism 4 in the period.
The utility model discloses a working process:
when casting is needed in the production process, a driving wheel of the linear ingot casting machine 2 rotates to drive a driven wheel 11 to rotate, an ingot mold 3 moves horizontally on the linear ingot casting machine 2, a molten metal discharging port 6 in a smelting furnace 12 is opened, molten metal is continuously discharged into a chute 7 from the smelting furnace 12 through the molten metal discharging port 6, and the molten metal continuously flows into a casting mechanism 4 from the chute 7; when the casting mechanism 4 is connected with molten metal for 5-10 seconds, the control mechanism 10 sends out an instruction, the rotating mechanism 8 rotates, when the rotating mechanism 8 rotates towards the ingot mould 3, the molten metal flows out, when the detection head of the liquid level detector 9 detects that the molten metal meets the set requirement, a signal is transmitted to the control mechanism 10, the control mechanism 10 sends out an instruction, when the rotating mechanism 8 rotates towards the opposite direction of the ingot mould 3, the molten metal is cut off, when the casting mechanism 4 is connected with the molten metal for 5-10 seconds, the control mechanism 10 sends out an instruction, the rotating mechanism 8 rotates, and the next ingot is cast.
The utility model discloses a control liquid level detection instrument 9 detects the metal liquid level height in the ingot mould 3 and controls the metal ingot weight, and control is accurate, has avoided returning the stove because of the metal ingot is overweight or light on the contrary, the unqualified ingot appears, can effectively reduce the energy consumption to, this device easy operation, the cost of manufacture is low, through the casting of automatic control alloy ingot, degree of automation is high.
Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.

Claims (3)

1. An automatic casting device, its characterized in that: the automatic casting device comprises a support frame (1), a linear ingot casting machine (2), an ingot mould (3), a casting mechanism (4), a casting mechanism support frame (5), a molten metal discharge port (6), a chute (7), a rotating mechanism (8), a liquid level detector (9) and a control mechanism (10); linear ingot casting machine (2) install on the bottom plate by support frame (1) support through its driven wheel (11), the ingot mould (3) have evenly been arranged on it, casting mechanism (4) are installed on the bottom plate through casting mechanism support frame (5), be located linear ingot casting machine (2) directly over, it installs on smelting furnace (12) lateral wall to put molten metal mouth (6), intercommunication smelting furnace (12) inner chamber, install between molten metal mouth (6) and casting mechanism (4) chute (7), both ends are located directly over molten metal mouth (6) and casting mechanism (4) respectively, casting mechanism (4) is connected in slewing mechanism (8), liquid level detection instrument (9) are installed in linear ingot casting machine (2) top, with control mechanism (10) electric connection, control mechanism (10) electric connection slewing mechanism (8).
2. An automated casting apparatus as claimed in claim 1, wherein: the casting mechanism (4) is of a cuboid structure without a top cover, and a liquid outlet is formed in one side of the casting mechanism.
3. An automated casting apparatus according to claim 1 or 2, wherein: one end of the liquid level detector (9) is electrically connected with the control mechanism (10), and the other end of the liquid level detector is fixed on the casting mechanism (4).
CN202120970387.9U 2021-05-08 2021-05-08 Automatic casting device Active CN215033442U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120970387.9U CN215033442U (en) 2021-05-08 2021-05-08 Automatic casting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120970387.9U CN215033442U (en) 2021-05-08 2021-05-08 Automatic casting device

Publications (1)

Publication Number Publication Date
CN215033442U true CN215033442U (en) 2021-12-07

Family

ID=79198842

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120970387.9U Active CN215033442U (en) 2021-05-08 2021-05-08 Automatic casting device

Country Status (1)

Country Link
CN (1) CN215033442U (en)

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