CN220240038U - Automatic lead liquid filling device - Google Patents
Automatic lead liquid filling device Download PDFInfo
- Publication number
- CN220240038U CN220240038U CN202321198746.9U CN202321198746U CN220240038U CN 220240038 U CN220240038 U CN 220240038U CN 202321198746 U CN202321198746 U CN 202321198746U CN 220240038 U CN220240038 U CN 220240038U
- Authority
- CN
- China
- Prior art keywords
- casting
- box
- cylinder
- lead liquid
- filling device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 59
- 238000005266 casting Methods 0.000 claims abstract description 175
- 238000003860 storage Methods 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000003723 Smelting Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 2
- 229910001338 liquidmetal Inorganic materials 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000009749 continuous casting Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model relates to the technical field of lead liquid casting and processing, and provides an automatic lead liquid filling device which comprises a support frame, a casting unit and a temporary storage unit, wherein the casting unit is fixed on the support frame and comprises a casting hopper, a casting cylinder and a casting box; the casting hopper is fixed at the front end of the casting box and is communicated with the casting box; the casting hopper is also provided with a discharge hole for casting the lead liquid to a die arranged outside; one end of the casting cylinder is hinged to the front end of the casting box, and the other end of the casting cylinder is fixedly connected with the support frame; the rear end of the casting box is hinged to the supporting frame; the temporary storage unit comprises a material conveying cylinder and a storage box; the storage box is fixed on the support frame and provided with a feeding pipe communicated with the casting box; the cylinder body of the material conveying cylinder is fixed on the supporting frame, and the power output end of the material conveying cylinder is used for controlling whether lead liquid can enter the feeding pipe. The device not only effectively avoids liquid metal splashing, but also improves the production precision of the cast lead plate.
Description
Technical Field
The utility model relates to the technical field of molten lead casting processing, in particular to an automatic molten lead filling device.
Background
Casting is a process of casting a part in which molten metal is poured into a mold, and cooled and solidified to obtain a desired shape and performance. Casting is a common manufacturing method and has the advantages of low manufacturing cost, high process flexibility and the like. Nowadays, with the increasing demands for casting quality, casting precision, casting cost, casting automation, and the like, the casting technology is advancing toward refinement, upsizing, high quality, automation, and cleaning.
CN210280596U discloses an automatic silver ingot casting device, which comprises a lifting table and a casting device arranged on the top surface of the lifting table, wherein one side of the lifting table is provided with a mould moving device, and the mould moving device is provided with a plurality of weighing sensors for measuring the total weight of the mould moving device; the casting device comprises a frame and an intermediate frequency furnace, a crucible is arranged on one side of the frame, which is close to the die moving device, the crucible is arranged on the frame through a casting mechanism, and the casting mechanism is used for pushing and dumping the crucible; the first range sensor is erected above the crucible, the second range sensor is erected on one side of the mold moving device, the second range sensor is located above the moving track of the mold vehicle, and the second range sensor and the liquid outlet of the crucible are located on the same vertical plane. The casting mode of the equipment is a casting mode which is commonly used at present, namely, a casting mechanism is used for driving a crucible to push and pour, so that liquid metal in the crucible is cast on a die, and the purpose of controlling casting quantity is realized, however, the weight of the crucible filled with the liquid metal is larger, so that the performance requirement on the casting mechanism is higher, and when the crucible is poured, the crucible and the die have a certain height difference, so that the situation that high-temperature liquid metal splashes due to gravitational potential energy occurs, the precision of casting quantity and the profit of production are reduced, and production accidents such as high-temperature scalding and the like are easy to occur; on the other hand, when a metal plate is cast, it is known from common knowledge that if this method is used for casting, casting should be performed toward the center of the mold during casting, and the depth and area of the mold of the metal plate are small, so that it is difficult to ensure that the thickness of the liquid metal at each position of the mold is uniform.
Based on the above, the technical problems solved by the scheme are as follows: how to avoid liquid metal splashing during casting, and in particular how to ensure that the thickness of the metal sheet is consistent at all positions during casting of the metal sheet.
Disclosure of Invention
In order to solve the technical problems, the utility model provides an automatic lead liquid filling device which not only effectively avoids liquid metal splashing, but also improves the production precision of casting lead plates.
The technical scheme of the utility model is as follows:
an automatic lead liquid filling device comprises a support frame, a casting unit and a temporary storage unit, wherein the casting unit is fixed on the support frame and comprises a casting hopper, a casting cylinder and a casting box; the casting hopper is fixed at the front end of the casting box and is communicated with the casting box; the casting hopper is also provided with a discharge hole for casting the lead liquid to a die arranged outside; one end of the casting cylinder is hinged to the front end of the casting box, and the other end of the casting cylinder is fixedly connected with the support frame; the rear end of the casting box is hinged to the supporting frame; the temporary storage unit comprises a material conveying cylinder and a storage box; the storage box is fixed on the support frame and provided with a feeding pipe communicated with the casting box; the cylinder body of the material conveying cylinder is fixed on the supporting frame, and the power output end of the material conveying cylinder is used for controlling whether lead liquid can enter the feeding pipe.
The automatic lead liquid filling device comprises a casting hopper, a casting box and a filling device, wherein the casting hopper comprises a discharging pipe and a casting tray, the discharging pipe is fixed on the casting box and communicated with the casting box, and the casting tray is communicated with the discharging pipe; the casting tray is cylindrical, one end of the casting tray is communicated with the discharge pipe, and the other end of the casting tray is the discharge port.
In the automatic lead liquid filling device, the cylinder body of the casting cylinder is hinged to the front end of the casting box, and the power output end of the casting cylinder is fixedly connected with the supporting frame.
In the automatic lead liquid filling device, the upper part of the storage box is an open side, and the bottom is provided with an opening communicated with the feeding pipe; the feed pipe is arranged obliquely to the casting box, and the outlet is positioned in the casting box.
In the automatic lead liquid filling device, a straight cylinder type receiving part is arranged on the casting box; the outlet of the feeding pipe is positioned in the receiving part.
The automatic lead liquid filling device further comprises a feeding unit, wherein the feeding unit comprises a feeding pipe, a smelting furnace for smelting metal lead and a high-temperature pump for feeding lead liquid; one end of the feeding pipe is communicated with the melting furnace, and the other end of the feeding pipe extends into the storage box.
In the automatic lead liquid filling device, the cylinder body of the material conveying cylinder is fixed on the supporting frame, and the power output end of the material conveying cylinder is provided with a blocking block for closing or opening the bottom opening of the storage box.
In the automatic lead liquid filling device, the outer surfaces of the storage box, the casting box and the casting hopper are all provided with heat insulation layers.
One of the above technical solutions of the present utility model has at least one of the following advantages or beneficial effects:
according to the utility model, the casting unit and the temporary storage unit are separately arranged, wherein the casting unit only plays a role in casting the lead liquid on the die, and the temporary storage unit plays a role in storing the lead liquid and controlling the lead liquid to enter the casting unit; meanwhile, the front end of the casting box is hinged with the casting cylinder, and the rear end of the casting box is connected with the support frame, so that under the design, the casting box can be inclined upwards or downwards under the driving of the casting cylinder, and the risk of liquid leakage of the casting unit is effectively reduced when continuous casting operation is carried out; in addition, because the casting hopper is fixed at the front end of the casting box, the casting hopper can incline upwards or downwards along with the casting box and can cast lead liquid closer to the mould, thereby effectively avoiding the occurrence of high-temperature liquid metal splashing.
Drawings
Fig. 1 is a perspective view of a filling device according to embodiment 1 of the present utility model;
FIG. 2 is a front view of the filling device of embodiment 1 of the present utility model;
FIG. 3 is a schematic diagram of the operation of example 1 of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-3, an automatic lead liquid filling device comprises a support frame 1, a casting unit 2 and a temporary storage unit 3, wherein the casting unit 2 is fixed on the support frame 1, and the casting unit 2 comprises a casting hopper 21, a casting cylinder 22 and a casting box 23; the casting hopper 21 is fixed at the front end of the casting box 23 and is communicated with the casting box 23; the casting hopper 21 is also provided with a discharge port 2111 for casting lead liquid onto an external die; one end of the casting cylinder 22 is hinged to the front end of the casting box 23, and the other end of the casting cylinder is fixedly connected with the support frame 1; the rear end of the casting box 23 is hinged on the support frame 1; the temporary storage unit 3 comprises a material conveying cylinder 31 and a storage box 32; the storage box 32 is fixed on the support frame 1 and is provided with a feed pipe 321 communicated with the casting box 23; the cylinder body of the material conveying cylinder 31 is fixed on the supporting frame 1, and the power output end of the material conveying cylinder 31 is used for controlling whether lead liquid can enter the feeding pipe 321.
In actual operation, the workflow of this embodiment is: the sensor arranged outside detects that the die arranged outside enters the casting area and sends out casting signals, the feeding cylinder 31 of the temporary storage unit 3 acts to enable lead liquid in the storage box 32 to enter the feeding pipe 321 and be conveyed into the casting box 23 of the casting unit 2 all the way, meanwhile, the casting cylinder 22 acts to enable the front end of the casting box 23 to incline downwards, finally, the lead liquid can be output to the die arranged outside through the discharge hole 2111 of the casting hopper 21, and after casting is completed, all the components return to an initial state and wait for casting in the next step.
According to the embodiment, the casting unit 2 and the temporary storage unit 3 are separately arranged, wherein the casting unit 2 only plays a role in casting the lead liquid on the die, and the temporary storage unit 3 plays a role in storing the lead liquid and controlling the lead liquid to enter the casting unit 2; meanwhile, as the front end of the casting box 23 is hinged with the casting cylinder 22 and the rear end is connected with the support frame 1, under the design, the casting box 23 can be inclined upwards or downwards under the drive of the casting cylinder 22, and the risk of liquid leakage of the casting unit 2 is effectively reduced when continuous casting operation is carried out; in addition, since the casting hopper 21 is arranged at the front end of the fixed casting box 23, the casting hopper can incline upwards or downwards along with the casting box 23, and the lead liquid can be cast closer to the mould, thereby effectively avoiding the situation that high-temperature liquid metal splashes.
In the present embodiment, specifically, the casting hopper 21 includes a discharge pipe 211 fixed to the casting box 23 and communicating with the casting box 23, and a casting pan 212 communicating with the discharge pipe 211; the casting tray 212 is cylindrical, one end of which is communicated with the discharge pipe 211, and the other end of which is the discharge port 2111.
It should be noted that, the design of the discharge port 2111 should adapt to the peripheral die to make an adaptive change, so that the discharge port 2111 can cover a larger range of the peripheral die, which has the advantages that: the lead liquid is more uniformly cast on the external mould; of course, it should be noted that the casting tray 212 could be other suitable shapes than cylindrical.
As a preference in this embodiment, the cylinder body of the casting cylinder 22 is hinged to the front end of the casting box 23, and the power output end of the casting cylinder 22 is fixedly connected with the support frame 1. The aim of this design is to save costs, since in practical applications there are articulated cylinders on the market, whereas if the power end is articulated at the front end of the casting box 23, a self-made articulated sheet metal part is required.
Preferably, the upper part of the storage box 32 is an open side, and the bottom is provided with an opening 3211 communicated with the feeding pipe 321; the feed pipe 321 is arranged obliquely to the casting box 23 and the outlet is located in the casting box 23.
In this embodiment, more preferably, the bottom of the storage box 32 is inclined toward the opening 3211.
Under the above design, the lead liquid in the storage tank 32 can flow into the feed pipe 321 more quickly and accurately, and the inclined arrangement of the feed pipe 321 toward the casting tank 23 allows the lead liquid to flow into the casting tank 23 more quickly and accurately.
More preferably, the casting box 23 is provided with a straight-cylinder receiving portion 231; the outlet of the feeding pipe 321 is positioned in the receiving part 231.
Under the above design, the straight-barrel type receiving part 231 can better receive the lead liquid flowing out of the feeding pipe 321, and effectively avoids splashing caused by height difference when the lead liquid enters.
In the present embodiment, preferably, the automatic lead liquid charging device further includes a feeding unit 4, and the feeding unit 4 includes a feeding pipe 41, a melting furnace 42 for melting metallic lead, and a high-temperature pump 43 for feeding lead liquid; one end of the feed pipe 41 communicates with the melting furnace 42, and the other end extends into the storage tank 32.
Under the above design, the present embodiment constitutes a complete continuous casting work flow, the feeding unit 4 inputs the lead liquid into the storage tank 32, the lead liquid in the storage tank 32 is kept at a set height by the external liquid level sensor, and then the above work flow is performed to realize continuous casting.
In this embodiment, preferably, the cylinder body of the feeding cylinder 31 is fixed on the supporting frame 1, and a blocking block 311 for closing or opening the bottom opening 3211 of the storage tank 32 is disposed on the power output end of the feeding cylinder 31. The blocking piece 311 is made of a heat-resistant material.
Under the above design, the feeding cylinder 31 not only simply realizes the control of whether the lead liquid in the temporary storage unit 3 enters the casting unit 2, but also can block the opening degree of the block 311, thereby further controlling the flow of the lead liquid.
Preferably, in this embodiment, the outer surfaces of the storage box 32, the casting box 23 and the casting hopper 21 are provided with heat insulation layers. The function is as follows: the device is prevented from being blocked by solidified lead liquid due to the fact that the lead liquid is cooled too fast.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (8)
1. The automatic lead liquid filling device comprises a support frame, a casting unit and a temporary storage unit, wherein the casting unit is fixed on the support frame and is characterized by comprising a casting hopper, a casting cylinder and a casting box; the casting hopper is fixed at the front end of the casting box and is communicated with the casting box; the casting hopper is also provided with a discharge hole for casting the lead liquid to a die arranged outside; one end of the casting cylinder is hinged to the front end of the casting box, and the other end of the casting cylinder is fixedly connected with the support frame; the rear end of the casting box is hinged to the supporting frame; the temporary storage unit comprises a material conveying cylinder and a storage box; the storage box is fixed on the support frame and provided with a feeding pipe communicated with the casting box; the cylinder body of the material conveying cylinder is fixed on the supporting frame, and the power output end of the material conveying cylinder is used for controlling whether lead liquid can enter the feeding pipe.
2. The automatic lead liquid filling device according to claim 1, wherein the casting hopper comprises a discharge pipe fixed on the casting box and communicated with the casting box, and a casting tray communicated with the discharge pipe; the casting tray is cylindrical, one end of the casting tray is communicated with the discharge pipe, and the other end of the casting tray is the discharge port.
3. The automatic lead liquid filling device according to claim 1, wherein the cylinder body of the casting cylinder is hinged at the front end of the casting box, and the power output end of the casting cylinder is fixedly connected with the supporting frame.
4. The automatic lead liquid filling device according to claim 1, wherein the upper part of the storage box is an open side, and the bottom is provided with an opening communicated with the feed pipe; the feed pipe is arranged obliquely to the casting box, and the outlet is positioned in the casting box.
5. The automatic lead liquid filling device according to claim 4, wherein a straight barrel type receiving part is arranged on the casting box; the outlet of the feeding pipe is positioned in the receiving part.
6. The automatic lead liquid filling device according to claim 1, further comprising a feeding unit including a feeding pipe, a furnace for smelting metallic lead, a high temperature pump for feeding lead liquid; one end of the feeding pipe is communicated with the melting furnace, and the other end of the feeding pipe extends into the storage box.
7. The automatic lead liquid filling device according to claim 1, wherein the cylinder body of the material conveying cylinder is fixed on the supporting frame, and a blocking block for closing or opening the bottom opening of the storage box is arranged on the power output end of the material conveying cylinder.
8. The automatic lead liquid filling device according to any one of claims 1 to 7, wherein the outer surfaces of the storage tank, the casting tank and the casting hopper are provided with heat insulation layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321198746.9U CN220240038U (en) | 2023-05-17 | 2023-05-17 | Automatic lead liquid filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321198746.9U CN220240038U (en) | 2023-05-17 | 2023-05-17 | Automatic lead liquid filling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220240038U true CN220240038U (en) | 2023-12-26 |
Family
ID=89230721
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321198746.9U Active CN220240038U (en) | 2023-05-17 | 2023-05-17 | Automatic lead liquid filling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220240038U (en) |
-
2023
- 2023-05-17 CN CN202321198746.9U patent/CN220240038U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201744643U (en) | Device for supplying molten metal to automatic casting machine | |
| US8408278B2 (en) | Automatic pouring method | |
| JP5749723B2 (en) | Pouring device and pouring method | |
| AU2005227642A1 (en) | Casting trough and method for casting copper anodes | |
| CN220240038U (en) | Automatic lead liquid filling device | |
| CN208322104U (en) | A kind of aluminium block automated production blanking device | |
| CN114688873A (en) | Smelting equipment and process before casting forming | |
| CN112658236B (en) | Quantitative pouring device for nonferrous metal cast ingot | |
| CN113426992B (en) | Semi-automatic turbocharger shell casting production line | |
| CN100485299C (en) | Metal smelting furnace and burden smelting method | |
| CN213496452U (en) | Full-automatic rotating disc type mold casting production equipment | |
| JP5412349B2 (en) | Continuous supply system for molten metal in metal casting | |
| CN210059750U (en) | Semi-solid metal casting device | |
| CN210121675U (en) | Molten metal supply device | |
| CN113774305A (en) | Heating furnace for reducing alloy impurity element tin of scrap brass | |
| CN220825465U (en) | Intelligent zinc ingot quantitative casting device | |
| CN216370113U (en) | Motor support die casting die loading attachment | |
| CN220497699U (en) | Metal drip material receiving and recycling device | |
| JPH03199324A (en) | Method and device for rapid melting by cold supply of aluminum ingot | |
| CN215941489U (en) | Quantitative automatic manufacturing system for precious metal anode plate | |
| CN219484183U (en) | Casting production is with accurate pouring device | |
| CN202291376U (en) | Induction type gravity casting equipment | |
| CN214920458U (en) | Automatic control device for metal liquid level of launder | |
| CN212953067U (en) | Fixed stable pneumatic conveyer | |
| CN215033442U (en) | Automatic casting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |