CN215013274U

CN215013274U - Persimmon fruit juice processing lines

Info

Publication number: CN215013274U
Application number: CN202120813464.XU
Authority: CN
Inventors: 庞锐; 韦中华
Original assignee: Guilin Shibao Biotechnology Co ltd
Current assignee: Guilin Shibao Biotechnology Co ltd
Priority date: 2021-04-20
Filing date: 2021-04-20
Publication date: 2021-12-07
Anticipated expiration: 2031-04-20

Abstract

The utility model provides a persimmon fruit juice processing lines, including brush cleaning equipment, disinfection belt cleaning device, breaker, reation kettle, centrifugal device, enrichment facility, homogeneity device and the filling device that connects gradually, the utility model discloses a new technology according to persimmon fruit juice designs supporting, realizes persimmon fruit juice's automated production, and degree of automation is high, and the fruit juice yield is good, and production efficiency is high, guarantees that the product has better taste, is fit for persimmon fruit juice's large-scale production.

Description

Persimmon fruit juice processing lines

Technical Field

The utility model belongs to the technical field of persimmon type food processing, concretely relates to persimmon fruit juice processing lines.

Background

The persimmon has high sugar content, contains carotene, multiple vitamins, fat, protein, Ca, P, Fe and other mineral substances, the cellulose in the persimmon is up to 3.1 percent, the content of the persimmon dietary fiber and vitamin C is higher than that of common fruits. At present, a rich nutrition application of persimmons is to make fresh persimmons into persimmon beverages, no special persimmon juice production line equipment exists in the current market, and because different fruit products need to be made through different production equipment, the final quality of persimmon juice is determined by a manufacturing process and the production equipment, so that a persimmon juice processing production line device is necessary to be developed.

Disclosure of Invention

An object of the utility model is to prior art not enough, provide a persimmon fruit juice processing lines, it is good to have fruit juice quality, advantage that degree of automation is high.

The utility model adopts the technical scheme as follows:

a persimmon juice processing production line comprises a brush cleaning device, a disinfection cleaning device, a crushing device, a reaction kettle, a centrifugal device, a concentration device, a homogenizing device and a filling device which are sequentially connected, wherein the brush cleaning device comprises a cabinet body, a brush roller set and a spray nozzle, a feed inlet is arranged at one end of the cabinet body, the brush roller set is arranged in the cabinet body and is positioned below the feed inlet, a spray support is installed at the top end of the cabinet body, the spray nozzle is installed on the spray support, the spray nozzle is arranged above the brush roller set and sprays water to the brush roller set, the brush roller set is arranged at the middle upper part of the cabinet body, a discharge outlet is formed in one end side wall of the cabinet body opposite to the feed inlet, the brush roller set comprises a motor and four roller brushes, the motor is arranged at the bottom of the cabinet body, and is connected with the roller brushes through a belt, four cylinder brushes are the arc and arrange, have certain clearance between two adjacent cylinder brushes, be provided with the brush body that wave heliciform distributes on the cylinder brush, the discharge gate should set up the position at cylinder brush end, and cylinder brush mounting height is a little higher than the discharge gate.

Further, the disinfection cleaning device comprises a cleaning cabinet, a clearing mechanism and a discharging mechanism, the cleaning cabinet is divided into an upper layer and a lower layer, the upper layer is provided with a cleaning tank, the clearing mechanism is arranged in the cleaning tank, one end of the cleaning tank is provided with a feeding tank, the feeding tank is connected with a discharging port of the brush cleaning equipment, the discharging mechanism is arranged at the other end of the cleaning tank relative to the feeding tank, the lower layer of the cleaning cabinet is provided with a circulating water tank, the circulating water tank is connected with the cleaning tank and the clearing mechanism through pipelines, the clearing mechanism comprises a water pump, a spray head mechanism and an ozone generating mechanism, the water pump is arranged in the circulating water tank and is connected with the spray head mechanism, the spray head mechanism comprises a plurality of spray head supporting rods arranged in parallel, cleaning spray heads arranged on the spray head supporting rods and spray heads arranged on the inner wall of the cleaning tank, the spray head supporting rods are arranged at the top end of the bottom of the cone structure of the cleaning tank, the shower nozzle bracing piece passes through the pipeline and is connected with the water pump, is provided with a plurality of washing shower nozzles on the every shower nozzle bracing piece to constitute a shower nozzle array, wash the shower nozzle and set up to the slope of discharge mechanism direction, the shower nozzle is installed on the inner wall that the washing tank is located feed chute one side, ozone generation mechanism includes ozone generator and ejector, the ejector is installed on the inlet tube, and ozone generator is connected with the ejector.

Furthermore, the inclination angle of the cleaning spray head is 15-20 degrees.

Further, breaker includes breaker body, broken rack, inhales material pump, take-up (stock) pan and receipts material jar, the top at the rack is installed to the breaker body, and breaker body internally mounted has the carousel cutter, is provided with the cabinet door that can open on the breaker body, take-up (stock) pan one end is connected with disinfection belt cleaning device's discharge mechanism, the cabinet door connection of the other end and breaker body, the motor is installed on broken rack top, and the motor passes through the bearing with the breaker body to be connected, the receipts material jar passes through the pipeline to be connected with the lower extreme of breaker body, inhale the material pump setting on the top of receiving the material jar to communicate on the pipeline between breaker body and receipts material jar.

Further, the inside bottom welding of reation kettle has a circular shape seepage dish, and even division has the leakage groove on the seepage dish, the top of seepage dish is provided with fixed axle bed, is provided with the axle sleeve on the fixed axle bed, an agitator motor is installed on reation kettle's top, and agitator motor's drive end is connected with a pivot, and the lower pot head of pivot is established in the axle sleeve, installs the stirring rake in the pivot, reation kettle's bottom is provided with the discharging pipe, and the discharging pipe is located the below of seepage dish and communicates with the seepage dish, be provided with one deck heating interlayer on the outer wall of lower part among the reation kettle, the heating interlayer is provided with one deck insulating layer and outlet pipe, be provided with guide opening and extraction opening at reation kettle's top, guide opening and breaker pass through the pipe connection, the last thermometer that still is provided with of reation kettle.

Further, centrifugal device includes centrifugal organism and centrifugal motor, the articulated lid that is provided with in centrifugal organism top, the lid top is provided with the import hose, and the import hose is connected with reation kettle's bottom, the inside activity of centrifugal organism is provided with the centrifugal drum, the fixed axis of rotation that is provided with in centrifugal drum middle part, the fixed drive wheel that is provided with of centrifugal motor output, axis of rotation bottom mounting is provided with from the driving wheel, the drive wheel and be provided with the drive belt from between the driving wheel, centrifugal drum fixed surface is provided with the filtration pore, and the cover can be dismantled to centrifugal drum inside is equipped with the filter bag, centrifugal drum bottom one side sets up the export hose.

Further, the outlet hose and the inlet hose are both metal hoses.

Compared with the prior art, the utility model has the advantages of it is following:

the utility model discloses a new technology according to persimmon juice designs supporting, realizes persimmon juice's automated production, and degree of automation is high, and the fruit juice yield is good, and production efficiency is high, guarantees that the product has better taste, is fit for persimmon juice's large-scale production.

Drawings

FIG. 1 is a schematic structural view of the persimmon juice processing line of the present invention;

FIG. 2 is a schematic view of the structure of the roller brush shown in FIG. 1;

FIG. 3 is a schematic view of the structure of the cleaning tank shown in FIG. 1.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and features in the embodiments and embodiments in the present application can be combined with each other without conflict.

As shown in fig. 1, a persimmon juice processing production line comprises a brush cleaning device 1, a disinfecting and cleaning device 2, a crushing device 3, a reaction kettle 4, a centrifugal device 5, a concentration device 6, a homogenizing device 7 and a filling device 8 which are connected in sequence.

The brush cleaning equipment 1 is used for cleaning the surfaces of persimmons and removing sundries or dirty objects attached to the surfaces of the persimmons, such as residual leaves, silt and the like, the brush cleaning equipment 1 comprises a cabinet body 11, a brush roller group 12 and a spray nozzle 13, a feed inlet 111 is formed in one end of the cabinet body 11, the feed inlet 11 is used for leading in persimmon fruits to be cleaned, the brush roller group 12 is arranged inside the cabinet body 11 and located below the feed inlet 11, a spray bracket 112 is installed at the top end of the cabinet body 1, the spray nozzle 13 is installed on the spray bracket 12, the spray nozzle 13 is arranged above the brush roller group 12 and sprays water to the brush roller group 12 and is used for cleaning dirt cleaned by the brush roller group 12; the brush roller group 12 is arranged on the middle upper part of the cabinet body 11, a discharge port 14 is arranged on the side wall of one end of the cabinet body 1 relative to the feed inlet 11, the brush roller group 12 is used for cleaning sundries on persimmons, the brush roller group 12 comprises a motor 121 and four roller brushes 122, the motor 121 is arranged at the bottom of the cabinet body 1, the motor 121 is connected with the roller brushes 122 through a belt, the four roller brushes 122 are arranged in an arc shape, as shown in figure 2, a certain gap is arranged between two adjacent roller brushes 122, the brush bodies distributed in a wave spiral shape are arranged on the roller brushes 122, the spiral distribution has the design advantage that because the persimmons are oblate shapes, the uniform concave-convex fluctuation of the brushes can be in contact with the largest area of the surfaces of the persimmons when the brushes rotate, thereby increasing the cleaning effect and being beneficial to the rolling of the persimmons in the cleaning process, during the rolling process, the persimmons move to one side of the spiral advancing direction, so that the persimmons are automatically discharged, correspondingly, the discharge port 14 is arranged at the tail end of the roller brush 122, and the mounting height of the roller brush 122 is slightly higher than that of the discharge port 14, so that the persimmons are conveniently and automatically discharged; in the cleaning process, the fibers on the roller brushes 122 can be fully rubbed with the surfaces of the persimmons, and the surfaces of the persimmon peels can be rubbed by soft brush fibers in the rolling process under the action of friction force, so that deep and omnibearing cleaning is realized.

The disinfection and cleaning device 2 is used for secondary cleaning and disinfection of persimmon fruits, the disinfection and cleaning device 2 comprises a cleaning cabinet 21, a cleaning and eliminating mechanism and a discharging mechanism 23, the cleaning cabinet 21 is divided into an upper layer and a lower layer, the upper layer is provided with a cleaning tank 213, the cleaning and eliminating mechanism is arranged in the cleaning tank 213, one end of the cleaning tank 213 is provided with a feeding tank 214, the feeding tank 214 is connected with a discharging port 14 of the brush cleaning equipment 1, persimmons subjected to primary cleaning enter the cleaning tank 213 from the discharging port 14, the discharging mechanism 23 is arranged at the other end of the cleaning tank 213, which is opposite to the feeding tank 214, and the cleaned persimmons are conveyed out of the cleaning tank 213 through the discharging mechanism 23; a circulating water tank 215 is arranged on the lower layer of the cleaning cabinet 21, and the circulating water tank 215 is connected with the cleaning tank 213 and the cleaning and disinfecting mechanism through a pipeline, so that the water body is recycled; the cleaning and sterilizing mechanism comprises a water pump, a spray head mechanism and an ozone generating mechanism, the water pump is arranged in the circulating water tank 215 and is connected with the spray head mechanism, is used for pumping the water body in the circulating water tank 15 into the cleaning tank 213 to clean the persimmons, the nozzle mechanism comprises a plurality of nozzle supporting rods 221 which are arranged in parallel, and a cleaning nozzle 222 which is arranged on the nozzle supporting rods 221, and a spray nozzle 223 arranged on the inner wall of the cleaning tank 213, wherein the spray nozzle support rod 221 is arranged at the top end of the bottom of the cone structure of the cleaning tank 13, the spray nozzle support rod 221 is connected with a water pump through a pipeline, each spray nozzle support rod 221 is provided with a plurality of cleaning spray nozzles 222, therefore, a nozzle array is formed, the cleaning nozzle 222 is obliquely arranged towards the discharging mechanism 23, the oblique angle is preferably 15-20 degrees, and the purpose of obliquely arranging the cleaning nozzle 222 is to push the persimmons to move towards the discharging mechanism 23 in the cleaning process; the water jetting nozzle 223 is arranged on the inner wall of the cleaning groove 13 on one side of the feeding groove 214, the water jetting nozzle 223 is used for pushing the persimmons in the cleaning groove 213 to move towards the discharging mechanism 23, so that the purpose of automatic discharging is achieved, meanwhile, water jetted transversely by the water jetting nozzle 223 and water jetted longitudinally by the cleaning nozzle 222 can form rolling force, and the cleaning effect of the persimmons is improved; the ozone generating mechanism comprises an ozone generator 25 and an ejector 24, the ejector 24 is installed on a water inlet pipe, the ozone generator 25 is connected with the ejector 24, an air suction port of the ejector 23 sucks ozone generated by the ozone generator 25, the ozone and water entering the ejector 24 are fully mixed in the ejector 24 and then enter the circulating water tank 215, the ozone and the water are pumped by a water pump to be sprayed out from all spray heads, and water containing the ozone can disinfect persimmons.

The persimmon fruit body crushing device 3 is used for crushing persimmon fruits, the crushing device 3 comprises a crusher body 31, a crushing cabinet 32, a material suction pump 33, a material receiving disc 34 and a material receiving tank 35, the crusher body 31 is installed at the top end of the cabinet 32, rotary disc cutters 311 are installed inside the crusher body 31 and used for crushing the persimmons, a cabinet door 313 capable of being opened is arranged on the crusher body 31, one end of the material receiving disc 34 is connected with the discharging mechanism 23 of the disinfecting and cleaning device 2, the other end of the material receiving disc is connected with the cabinet door 313 of the crusher body 31, and the persimmons to be crushed enter the crusher body 31 from the cabinet door 313; motor 312 is installed on broken rack 32 top, and motor 312 passes through the bearing with breaker body 31 and is connected for provide the power of carousel cutter, receive the lower extreme that material jar 35 passes through pipeline and breaker body 31 and be connected, the persimmon pulp of smashing through breaker body 31 passes through the pipeline and gets into to receive and store in the material jar 35, material suction pump 33 sets up on the top of receiving the material jar 35 to communicate on the pipeline between breaker body 31 and receiving the material jar 35, be used for adsorbing the pulp of smashing breaker body 31 in receiving the material jar 35.

The reaction kettle 4 is used for heating and stirring smashed pulp, a circular leakage disc 41 is welded at the bottom end inside the reaction kettle 4, a leakage groove is uniformly formed in the leakage disc, a fixed shaft seat 411 is arranged at the top end of the leakage disc 41, a shaft sleeve is arranged on the fixed shaft seat 411, a stirring motor 43 is installed at the top end of the reaction kettle 4, a driving end of the stirring motor 43 is connected with a rotating shaft 44, the lower end of the rotating shaft 44 is sleeved in the shaft sleeve, a stirring paddle 441 is installed on the rotating shaft 44, and the stirring paddle 441 is used for stirring fruits in the reaction kettle 4; the bottom end of the reaction kettle 4 is provided with a discharge pipe 46, the discharge pipe 46 is positioned below the leakage disc 41 and communicated with the leakage disc 41, the outer wall of the middle lower part of the reaction kettle 4 is provided with a heating interlayer 47, the heating interlayer 44 is provided with an inlet pipe and an outlet pipe, the heating interlayer 47 can heat the reaction kettle 4 through hot water or steam, wherein steam is preferably used for heating, the outer wall of the heating interlayer 47 is provided with a heat insulation layer 48, and the heat insulation layer 48 is used for preserving heat of the reaction kettle 4 so as to reduce energy consumption; the top of reation kettle 4 is provided with guide port 49 and extraction opening 42, and guide port 49 passes through the pipe connection with breaker 3's receipts material jar 35, still be provided with thermometer 45 on reation kettle 4, inside thermometer 45 inserted the reation kettle body from reation kettle body top.

The centrifugal device 5 is used for separating juice from pulp residues, the centrifugal device 5 comprises a centrifugal machine body 51 and a centrifugal motor 58, the top of the centrifugal machine body 51 is hinged with a cover body 53, the top of the cover body 53 is provided with an inlet hose 52, the inlet hose 52 is connected with a discharge pipe 46 at the bottom end of the reaction kettle 4, a centrifugal drum 54 is movably arranged in the centrifugal machine body 51, the middle of the centrifugal drum 54 is fixedly provided with a rotating shaft 55, the output end of the centrifugal motor 58 is fixedly provided with a driving wheel 581, the bottom end of the rotating shaft 55 is fixedly provided with a driven wheel 551, a transmission belt is arranged between the driving wheel 581 and the driven wheel 551, and the centrifugal drum 54 is rotated by the rotating shaft 55 to perform centrifugal operation on persimmon pulp; the surface of the centrifugal drum 54 is fixedly provided with filtering holes for filtering juice, a filtering bag is detachably sleeved in the centrifugal drum 54, and the classified filtering is realized by setting different meshes of the filtering bag; an outlet hose 57 is arranged on one side of the bottom of the centrifugal drum 54, the outlet hose 57 and the inlet hose 52 are both metal hoses, and materials enter from the inlet hose 52 positioned on the top of the cover body, and leave from the outlet hose 57 positioned on the bottom of the centrifugal drum after being subjected to centrifugal filtration.

Concentration device 6 is used for concentrating the fruit juice to evaporate unnecessary moisture, concentration device 6 passes through the pipeline and is connected with centrifugal device 5's export hose 57, the utility model discloses a mode of economic benefits and social benefits concentration adopts external heating natural circulation and vacuum negative pressure mode, and evaporation rate is fast, and is concentrated effectual.

The homogenizing device 7 is used for further micronizing pulp particles, and aims to enhance the affinity of pectin and fruit juice, improve the stability of the fruit juice, reduce the granularity and density difference among particles, prevent the layered precipitation of slurry, make tissues uniform and sticky, and make the mouth feel fine and smooth, and the homogenizing device 7 is connected with the storage device 7 through a pipeline.

The filling device 8 is used for filling the produced juice.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transformation that the content of the specification does, or directly or indirectly use in other related technical fields, all including in the same way the patent protection scope of the present invention.

Claims

1. The utility model provides a persimmon fruit juice processing lines which characterized in that: the device comprises a brush cleaning device, a disinfecting and cleaning device, a crushing device, a reaction kettle, a centrifugal device, a concentration device, a homogenizing device and a filling device which are sequentially connected, wherein the brush cleaning device comprises a cabinet body, a brush roller set and a spray nozzle, a feed inlet is formed in one end of the cabinet body, the brush roller set is arranged in the cabinet body and is positioned below the feed inlet, a spray support is installed at the top end of the cabinet body, the spray nozzle is installed on the spray support, the spray nozzle is arranged above the brush roller set and sprays water to the brush roller set, the brush roller set is arranged at the middle upper part of the cabinet body, a discharge outlet is formed in the side wall of one end, opposite to the feed inlet, of the cabinet body, the brush roller set comprises a motor and four roller brushes, the motor is arranged at the bottom of the cabinet body, the motor is connected with the roller brushes through a belt, and the four roller brushes are arranged in an arc shape, there is certain clearance between two adjacent roller brushes, be provided with the brush body that the wave heliciform distributes on the roller brush, the discharge gate should set up the position at roller brush end, and roller brush mounting height is a little higher than the discharge gate.

2. The persimmon juice processing line according to claim 1, characterized in that: the disinfection cleaning device comprises a cleaning cabinet, a clearing mechanism and a discharging mechanism, wherein the cleaning cabinet is divided into an upper layer and a lower layer, the upper layer is provided with a cleaning tank, the clearing mechanism is arranged in the cleaning tank, one end of the cleaning tank is provided with a feed chute, the feed chute is connected with a discharge port of brush cleaning equipment, the discharging mechanism is arranged at the other end of the cleaning tank relative to the feed chute, the lower layer of the cleaning cabinet is provided with a circulating water tank, the circulating water tank is connected with the cleaning tank and the clearing mechanism through a pipeline, the clearing mechanism comprises a water pump, a spray head mechanism and an ozone generating mechanism, the water pump is arranged in the circulating water tank and is connected with the spray head mechanism, the spray head mechanism comprises a plurality of spray head support rods arranged in parallel, cleaning spray heads arranged on the spray head support rods and spray heads arranged on the inner wall of the cleaning tank, the spray head support rods are arranged at the top end of the conical structure bottom of the cleaning tank, the shower nozzle bracing piece passes through the pipeline and is connected with the water pump, is provided with a plurality of washing shower nozzles on the every shower nozzle bracing piece to constitute a shower nozzle array, wash the shower nozzle and set up to the slope of discharge mechanism direction, the shower nozzle is installed on the inner wall that the washing tank is located feed chute one side, ozone generation mechanism includes ozone generator and ejector, the ejector is installed on the inlet tube, and ozone generator is connected with the ejector.

3. The persimmon juice processing line according to claim 2, characterized in that: the inclination angle of the cleaning spray head is 15-20 degrees.

4. The persimmon juice processing line according to claim 1, characterized in that: the crushing device comprises a crusher body, a crushing cabinet, a material suction pump, a material receiving disc and a material receiving tank, wherein the crusher body is installed at the top end of the cabinet, a rotary disc cutter is installed inside the crusher body, a cabinet door capable of being opened is arranged on the crusher body, one end of the material receiving disc is connected with a discharging mechanism of the disinfection cleaning device, the other end of the material receiving disc is connected with a cabinet door of the crusher body, a motor is installed at the top end of the crushing cabinet and connected with the crusher body through a bearing, the material receiving tank is connected with the lower end of the crusher body through a pipeline, and the material suction pump is arranged at the top end of the material receiving tank and communicated with the pipeline between the crusher body and the material receiving tank.

5. The persimmon juice processing line according to claim 1, characterized in that: the inside bottom welding of reation kettle has a circular shape seepage dish, and even division has the leakage groove on the seepage dish, the top of seepage dish is provided with fixed axle bed, is provided with the axle sleeve on the fixed axle bed, an agitator motor is installed on reation kettle's top, and agitator motor's drive end is connected with a pivot, and the lower pot head of pivot is established in the axle sleeve, installs the stirring rake in the pivot, reation kettle's bottom is provided with the discharging pipe, the discharging pipe be located the below of seepage dish and with seepage dish intercommunication, be provided with one deck heating interlayer on the outer wall of lower part among the reation kettle, the heating interlayer is provided with import pipe and outlet pipe, is provided with the one deck insulating layer on the heating interlayer outer wall, reation kettle's top is provided with guide mouth and extraction opening, and guide mouth and breaker pass through the pipe connection, the last thermometer that still is provided with of reation kettle.

6. The persimmon juice processing line according to claim 1, characterized in that: centrifugal device includes centrifugal organism and centrifugal motor, the articulated lid that is provided with in centrifugal organism top, the lid top is provided with the import hose, and the import hose is connected with reation kettle's bottom, the inside activity of centrifugal organism is provided with the centrifugal drum, the fixed axis of rotation that is provided with in centrifugal drum middle part, the fixed drive wheel that is provided with of centrifugal motor output end, axis of rotation bottom mounting is provided with from the driving wheel, drive wheel and follow driving wheel between be provided with the drive belt, centrifugal drum fixed surface is provided with the filtration pore, and the inside cover of dismantling of centrifugal drum is equipped with and crosses the filter bag, centrifugal drum bottom one side sets up the export hose.

7. The persimmon juice processing line according to claim 6, characterized in that: the outlet hose and the inlet hose are both metal hoses.