CN214997452U - Large-scale long auger drilling that shakes - Google Patents
Large-scale long auger drilling that shakes Download PDFInfo
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- CN214997452U CN214997452U CN202121355241.XU CN202121355241U CN214997452U CN 214997452 U CN214997452 U CN 214997452U CN 202121355241 U CN202121355241 U CN 202121355241U CN 214997452 U CN214997452 U CN 214997452U
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Abstract
The utility model discloses a large-scale vibration long spiral drilling machine, which comprises a drilling tower, a power head, a drill rod and a drill bit, a power head is arranged on the drilling tower, the power head clamps a drill rod, a drill bit is arranged at the lower part of the drill rod, the drill rod is a long spiral drill rod, the power head is provided with a radial vibration unit to realize the radial vibration of the drill rod, the drill bit or the drill rod close to the drill bit is internally provided with a transverse vibration unit to realize the transverse vibration of the drill bit, the construction method can realize slurry-free construction, enables construction environment to be dry and comfortable, meets the requirement of environmental protection, avoids complex slurry transportation and post treatment, realizes broken and hard rock and compaction of soil between piles through the vibration function and the gold steel drilling teeth, improves bearing capacity of the pile body while quickly drilling, can finish construction through one-time drilling, is high in drilling efficiency, and avoids various problems existing in a slurry wall protection method and a steel pile casing wall protection method.
Description
Technical Field
The utility model belongs to the technical field of machinery, concretely relates to long auger drilling of large-scale vibrations.
Background
The drilling machine is widely used for drilling of prospecting, railways, highways, bridges, water conservancy and hydropower, tunnels, wells, anchor rods, small-caliber diamond core wire coring drilling, industrial and civil construction, engineering geological exploration, ground source hot drilling, coal bed gas drilling, outburst prevention drilling machines and the like, and along with the development of the times, the engineering design requirements of the existing pile foundation are increased and the geological conditions are more and more complicated. The difficulty of pile foundation construction is increased. In the case of many complex geological structures among many pile foundation equipments, some problems exist in that existing pile foundation equipments are still not able to solve many difficulties in the engineering well. And a lot of construction difficulty and economic cost are added to construction units.
At present, the most widely used pile foundation drilling machine is used in engineering, and the first type is a hole forming construction process of a rotary drilling machine. However, in most engineering projects, a large amount of water and slurry are needed for the rotary drilling rig, a large amount of slurry can be produced on site, so that a lot of difficulties are caused to the construction site, for example, on-site water shortage, too much slurry on site, inconvenience in walking of other vehicles, personnel and equipment, and troubles and cost are increased for the production and outward transportation of the slurry. In the past, the process of forming holes by using mud to protect walls is mature and widely applied. However, the construction process is opposite to the environment-friendly process advocated by the national government at present, so that the construction unit is very difficult. The rotary drilling rig is also often subjected to a plurality of hole collapse conditions (hole forming is difficult, and mud protective walls cannot be well solved), such as thick quicksand, mucky soil, backfill soil, large boulder and the like in the stratum. The rotary excavating construction needs measures such as steel pile casings under a vibration hammer, construction cost is increased, concrete consumption is increased (filling coefficient of concrete is increased), and construction progress is slowed down. And a more complex geological structure is formed, and the hole forming of the rotary drilling equipment is more difficult. If foundation soil has various (multi-layer) soil structures and an interlayer (a lens body), one layer of soil is soft, the other layer of soil is hard (or compact), the other layer of soft soil is provided, but a pile body must penetrate through the lens body according to the specification and the design requirement (the design and the specification require that a 3D range cannot have a soft layer), a steel casing is required to be arranged in the soft soil layer, and the hard (compact) soil layer is difficult to penetrate through the steel casing during construction. Great construction difficulty and economic cost are often added to construction units and construction units. In another situation, the rotary drilling needs slurry to protect the wall and form a hole, but foundation soil has a large number of cracks, slurry needs to leak during hole forming, the slurry leaks instantly when a drilling machine just drills the cracks, then the drill hole is backfilled, and the hole is drilled again, so that the hole forming is difficult and concrete is wasted.
The second pile foundation equipment is an impact hole-forming drilling machine, a large amount of slurry is also needed, the slurry is troublesome to manufacture and transport outside, and the slurry is more difficult to transport outside particularly in urban construction. And the construction efficiency is very low, and the construction process is also very old. The construction progress can not meet the requirement of the construction period and can not meet the requirement of the times. Many construction units and designs are reluctant to adopt this construction process.
The third pile foundation equipment is a long spiral drilling machine and a vibration pipe sinking drilling machine, the existing long spiral pile machine has many advantages, but the range of the pile capable of being constructed is too small, only small and medium-sized pile foundations can be constructed, the pile diameter is generally within 800mm, and the pile diameter is rarely more than 800 mm. The pile diameter of the vibration immersed tube drilling machine cannot exceed 600 mm. The reason is that the movement is too small, the construction process is too old, and the capability of drilling complicated rock and soil is limited.
Therefore, a new pile foundation device is needed to solve the above existing problems at the same time.
Disclosure of Invention
For overcoming the not enough of the above-mentioned existence, the utility model discloses an inventor is through long-term exploration attempt and experimental and effort many times, constantly reform transform and the innovation, a large-scale vibrations long auger drilling machine has been proposed, it can realize no mud construction, make construction environment drier, accord with the environmental protection requirement, avoid heavy and complicated mud transportation and post processing, vibrations function and golden steel bore the tooth and realize broken hard rock together and crowd closely to soil between the stake, improve the bearing capacity of pile body when creeping into fast, once creep into and can accomplish the construction, creep into efficiently, avoid the various problems that exist in mud dado method and the steel casing dado method simultaneously.
In order to realize the purpose, the utility model adopts the technical scheme that: the utility model provides a large-scale vibrations long auger drilling machine, it includes rig, unit head, drilling rod, drill bit, installs the unit head on the rig, and the unit head centre gripping drilling rod, the lower part of drilling rod sets up the drill bit, and the drilling rod is long auger drilling rod, installs radial vibration unit on the unit head, realizes the radial vibration of drilling rod, sets up the transverse vibration unit in the drilling rod of drill bit or being close to the drill bit for the drill bit realizes transverse vibration.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the diameter of the drill rod is 800-1500 mm.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the interior of the drill rod is a hollow channel which is used as a concrete injection pipeline.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the interior of the drill bit is of a hollow structure and is connected with a hollow channel inside the drill rod, and a valve is arranged at the end part of the drill bit and is connected with the inner space of the drill bit.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the drill bit is spherical or conical, and the surface of the drill bit is uniformly provided with diamond-steel drilling teeth.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the drilling tower comprises a base and standard sections, wherein the standard sections are stacked on the base to form the drilling tower, and the height of each standard section is 6 m.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the thickness of the helical blade of the long auger stem is 50-200 mm. According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the radial vibration unit and the transverse vibration unit are respectively and independently controlled.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the power head adopts a motor or a diesel engine to provide power, and a radial vibration unit is additionally arranged outside the power head to realize radial vibration.
According to the utility model discloses a large-scale long auger drilling that shakes, its further preferred technical scheme is: the transverse vibration unit is fixed inside the drill rod or the drill bit through the support, the support is uniformly distributed in a surrounding mode, a gap between the support and the inner surface of the drill rod or the drill bit serves as a concrete injection pipeline, the upper end of the transverse vibration unit is arranged to be a conical surface to facilitate concrete flowing, and the transverse vibration unit has a waterproof function.
Compared with the prior art, the technical scheme of the utility model have following advantage beneficial effect:
1. improve long auger drilling machine power on long auger drilling machine's basis, increase the moment of torsion, drive the bigger long auger stem of diameter, realize the spiral drilling to the pile foundation of bigger diameter, realize not having the mud construction for construction environment is more dry and comfortable, accords with the environmental protection requirement, avoids numerous and complicated mud transportation and post processing.
2. The power head is added with an up-and-down vibration function, the drill bit is added with a transverse vibration function, hard rock is crushed, soil between piles is compacted, and the bearing capacity of the pile body is improved while fast drilling is realized.
3. The diamond bit is provided with the diamond teeth, and the rapid drilling can be realized for harder rock formations such as bedrock, stroke bedrock, individual boulder, medium dense pebble, dense pebble bed and the like.
4. The drilling rod is drilled to the designed depth at one time, the rock soil does not need to be repeatedly extracted, the casing and the slurry retaining wall do not need to be protected, the construction efficiency is higher than that of a rotary drilling rig, and the construction speed is higher.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a power head, a drill rod and a drill bit part of the large-sized vibrating long spiral drilling machine.
Fig. 2 is a schematic structural diagram of the spherical drill of the large-scale vibration long auger drilling machine of the present invention.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a schematic structural diagram of the cone drill of the large-sized vibrating long auger drill of the present invention.
Fig. 5 is a partially enlarged view at B in fig. 4.
Fig. 6 is a schematic view of the installation structure of the transverse vibration unit of the large-sized vibrating long auger drill of the present invention.
Fig. 7 is a schematic structural diagram of the power head of the large vibrating long auger drilling machine of the present invention.
Fig. 8 is a schematic structural view of the large vibrating long auger drilling machine of the present invention.
The labels in the figure are respectively: 1. the drilling tower 101, the standard joint 2, the power head 201, the radial vibration unit 202, the motor 3, the drill rod 4, the drill bit 401, the transverse vibration unit 402, the bracket 403, the valve 404 and the diamond teeth.
Detailed Description
To make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the detailed description of the embodiments of the present invention provided below is not intended to limit the scope of the claimed invention, but is merely representative of selected embodiments of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it may not be further defined and explained in subsequent figures.
Example (b):
as shown in fig. 1 to 8, a large-sized vibrating long auger drill includes a drilling tower 1, a power head 2, a drill rod 3, and a drill bit 4, wherein the power head 2 is installed on the drilling tower 1, the power head 2 clamps the drill rod 3, the drill bit 4 is installed on the lower portion of the drill rod 3, the drill rod 3 is a long auger drill rod 3, a radial vibration unit 201 is installed on the power head 2 to realize radial vibration of the drill rod 3, and a transverse vibration unit 401 is installed in the drill bit 4 or the drill rod 3 close to the drill bit 4 to realize transverse vibration of the drill bit 4. The main purpose of adding a vibration function is to break hard rock and compact the soil between piles. The existing mechanical equipment technology can be completely realized. The vibration function must be controlled, and can be switched on when needed or switched off when not needed, so that noise can be reduced, loss can be reduced, and the service time of the equipment can be prolonged
The diameter of the drill rod 3 is 800-1500mm, namely the specification of the drill rod is basically limited to the specification of a large pile, and the drill rod is classified into a small pile according to the size of the pile: the pile diameter d is less than or equal to 250 mm; pile with medium diameter: 250mm < d <800 mm; large diameter column: the pile diameter d is more than or equal to 800 mm.
The inside of the drill rod 3 is a hollow channel which is used as a concrete injection pipeline. The inside hollow structure that is of drill bit 4 to be connected with the inside hollow channel of drilling rod 3, be provided with valve 403 at the tip of drill bit 4, valve 403 connects drill bit 4 inner space, valve 403 is the structure that sets up partial drill bit 4 into can opening and shutting in fact, when drilling begins, close valve 403 on the drill bit 4, when the pouring of concrete need be carried out, open valve 403 and make the concrete flow out, valve 403 can be the structure that opens and shuts that flexible form formed, also can be the pivot and the structure that opens and shuts of buckle form, valve 403 is only a discharge gate in fact, its concrete form has a lot, current technique satisfies its function completely, no further description is carried out again.
The drilling tower 1 comprises a base and standard sections, wherein the standard sections are stacked on the base to form the drilling tower, the height of each standard section is 6m, the height of the drilling tower 1 is basically controlled to be 18m-30m, the common heights are 18m, 24m and 30m, the depth requirement of a large-diameter column is met, and the height of the drilling tower can be adjusted according to the specific use environment. The base of the drilling tower basically adopts the existing base, and can be a fixed base or a movable base, and the movable base comprises various bases such as crawler-type bases, wheel-type bases and the like.
The thickness of the helical blade of the long spiral drill rod 3 is 50-200mm, in order to avoid the increase of the surface area of the drill rod 3 caused by the increase of the diameter and the increase of the friction force caused by the increase of the surface area of the drill rod 3, the torsion received by the drill rod 3 is increased, the thickness of the helical blade needs to be adjusted to avoid the blade from being easily damaged, the thickness of the helical blade is determined according to the diameter of a drill, the thickness of the helical blade can be determined according to the use requirement, and generally, the larger the diameter of the drill rod 3 is, the thicker the thickness of the helical blade is.
The power head 2 adopts a motor or a diesel engine to provide power, the radial vibration unit 201 is additionally arranged outside the power head 2 to realize radial vibration, actually, the power head 2 enhances the power of the power head on the existing equipment, the diesel engine can be considered when the power of the motor is insufficient, the radial vibration unit is not limited to be arranged outside the power head 2 and can be arranged on both the lower part and the upper part of the power head 2, and the radial vibration unit 201 can refer to an eccentric vibration hammer.
The transverse vibration unit 401 is fixed inside the drill rod 3 or the drill bit 4 through a support 402, the support 402 is uniformly distributed in a circular manner, fig. 3 shows the situation that four supports 402 are adopted for fixing, a gap between the support 402 and the inner surface of the drill rod 3 or the drill bit 4 serves as a concrete injection pipeline, the upper end of the transverse vibration unit 401 is set to be a conical surface to facilitate concrete flowing, the transverse vibration unit 401 has a waterproof function, and faults caused by water entering the transverse vibration unit 401 in the concrete flowing process are prevented. And the lateral vibration unit 401 is disposed inside the drill rod 3, it should be installed on the center line of the drill rod 3 so that it vibrates more uniformly. The transverse vibration device comprises a motor 202 and an eccentric block, the motor 202 drives the eccentric block to rotate at a high speed to bring transverse vibration, and the upper part of the motor 202 is arranged to be conical, so that concrete can flow down conveniently.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The above is only a preferred embodiment of the present invention, and it should be noted that the above preferred embodiment should not be considered as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. It will be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the spirit and scope of the invention, and such modifications and enhancements are intended to be within the scope of the invention.
Claims (10)
1. The utility model provides a large-scale vibrations long auger drilling machine which characterized in that, it includes rig, unit head, drilling rod, drill bit, installs the unit head on the rig, and the unit head centre gripping drilling rod, the lower part of drilling rod sets up the drill bit, and the drilling rod is long auger drilling rod, installs radial vibration unit on the unit head of power, realizes the radial vibration of drilling rod, sets up the transverse vibration unit in the drilling rod of drill bit or near the drill bit for the drill bit realizes transverse vibration.
2. The large-scale vibrating long auger drill according to claim 1, wherein the diameter of the drill rod is 800-1500 mm.
3. A large vibrating long auger drilling machine according to claim 1 or claim 2 wherein the drill pipe is internally hollow as a concrete injection conduit.
4. A large vibrating long auger drilling machine according to claim 3 wherein the interior of the drill head is hollow and is connected to a hollow channel in the interior of the drill shaft, and a valve is provided at the end of the drill head and connected to the interior space of the drill head.
5. A large vibrating long auger drilling according to claim 4 wherein the drill bit is spherical or conical and the diamond teeth are evenly disposed on the surface of the drill bit.
6. A large vibratory long auger drilling machine as claimed in claim 1 wherein said drilling tower comprises a base and standard knots which are stacked on the base to form the drilling tower, the standard knots having a height of 6 m.
7. A large vibrating long auger drilling machine according to claim 1 or 2 wherein the thickness of the auger flight of the long auger stem is 50-200 mm.
8. A large-sized vibrating long auger drilling machine according to claim 1, wherein the radial vibration unit and the lateral vibration unit are independently controlled.
9. The large-sized vibrating long spiral drilling machine as claimed in claim 1, wherein the power head is powered by an electric motor or a diesel engine, and a radial vibration unit is additionally arranged outside the power head to realize radial vibration.
10. The large-sized vibrating long spiral drilling machine as claimed in claim 1, wherein the transverse vibrating unit is fixed inside the drill rod or the drill bit through a bracket, the bracket is uniformly distributed in a ring shape, a gap between the bracket and the inner surface of the drill rod or the drill bit is used as a concrete injection pipeline, the upper end of the transverse vibrating unit is provided with a conical surface to facilitate concrete flow, and the transverse vibrating unit has a waterproof function.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115387750A (en) * | 2022-08-10 | 2022-11-25 | 郑州大学 | Drilling rod with vibration function |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115387750A (en) * | 2022-08-10 | 2022-11-25 | 郑州大学 | Drilling rod with vibration function |
CN115387750B (en) * | 2022-08-10 | 2024-01-16 | 郑州大学 | Drill rod with vibration function |
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