CN116291471A - Construction Method and Excavation Equipment of Large Diameter Shaft in Upper Soft and Lower Hard Ground - Google Patents
Construction Method and Excavation Equipment of Large Diameter Shaft in Upper Soft and Lower Hard Ground Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D1/00—Sinking shafts
- E21D1/08—Sinking shafts while moving the lining downwards
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Abstract
Description
技术领域technical field
本发明涉及竖井施工技术领域,尤其涉及一种上软下硬地层大直径竖井施工方法及掘进设备。The invention relates to the technical field of shaft construction, in particular to a large-diameter shaft construction method and excavation equipment in upper soft and lower hard strata.
背景技术Background technique
目前竖井井筒机械开挖的装备和工法种类众多,盲井井筒开挖装备有竖井掘进机、竖井钻机等。At present, there are many types of equipment and construction methods for mechanical excavation of shaft shafts, and shaft excavation equipment for blind shaft shafts includes shaft boring machines and shaft drilling rigs.
现有技术领域内,在已发明的中国专利文献中:202011314104.1发明了一种下沉式竖井掘进机及其成井方法,下沉式竖井掘进机包括主机、下沉系统、管线系统以及主机回收系统。下沉式竖井掘进机的成井方法包括挖掘及排渣、衬砌安装、下沉、结构封底。在已发明的中国专利文献中:202011238787.7发明了一种适用于软土层的下沉式竖井掘进机,包括管片、牵引机构、开挖机构、提升机构、泥浆管路输送机构。上述方案采用悬臂式洗挖头开挖,仅适用于软土和软岩的开挖,而当岩石单轴抗压强度超过100 MPa时,则几乎无法开挖。In the field of prior art, in the invented Chinese patent documents: 202011314104.1 invented a sinking shaft boring machine and its well-forming method. The sinking shaft boring machine includes a main engine, a sinking system, a pipeline system and a main engine recovery system . The well-forming method of the sinking shaft boring machine includes excavation and slag discharge, lining installation, sinking, and structural bottom sealing. In the invented Chinese patent literature: 202011238787.7 invented a sinking shaft boring machine suitable for soft soil layers, including segment, traction mechanism, excavation mechanism, lifting mechanism, and mud pipeline conveying mechanism. The above scheme adopts the cantilever-type washing head for excavation, which is only suitable for the excavation of soft soil and soft rock, and when the uniaxial compressive strength of the rock exceeds 100 MPa, it is almost impossible to excavate.
现有技术领域内,在已发明的中国专利文献中:202010645876.7发明了一种全断面竖井掘进机,包括刀盘、渣土转运机构和出渣机构;该方案采用滚刀破岩的小开口全断面刀盘掘进,适用于岩石地层,软土地层滚刀容易偏磨、易糊刀盘,不适用软土地层。In the prior art field, in the invented Chinese patent literature: 202010645876.7 invented a full-face shaft boring machine, including a cutter head, a muck transfer mechanism and a slag discharge mechanism; Cross-section cutterhead excavation is suitable for rock formations, and soft soil formations are prone to partial wear of hobs and sticky cutterheads, and are not suitable for soft soil formations.
现有技术领域内,在已发明的中国专利文献中:201110412546.4发明了一种竖井正向、反井综合凿井方法,包括利用竖井钻机钻进至基岩段,通过压气升液将钻井过程中产生的含有岩屑的泥浆高速排至地面;在地面上预制各节井壁;在钻井内加配重水,利用钻井中泥浆对井壁的浮力将各节井壁缓慢下沉到表土段井孔中并依次焊接;在井壁和井壁外侧的岩帮之间填充注浆,最下层采用水泥浆液填充,然后逐级向上利用水泥浆和碎石交替填充,得到表土段钻井;将反井钻机下放并固定到表土段钻井的底部;利用反井钻机反向扩孔,形成溜矸孔;刷大至预定的井筒直径。该方案井筒开挖时采用泥浆护壁临时支护围岩,开挖完成后才采用悬浮下沉的方式安装井壁,适用于稳定性好的地层或开挖直径较小的井筒,不稳定地层大直径井筒井井壁安装与开挖不同步,容易导致围岩坍塌。In the field of prior art, in the invented Chinese patent literature: 201110412546.4 invented a shaft forward and reverse shaft comprehensive sinking method, including using a shaft drilling rig to drill to the bedrock section, and lifting the liquid during the drilling process by using a shaft drilling rig. The generated mud containing cuttings is discharged to the ground at high speed; the well walls of each section are prefabricated on the ground; counterweight water is added to the drilling well, and the well wall of each section is slowly sunk into the wellbore of the topsoil section by using the buoyancy of the mud during drilling to the well wall and welded in sequence; fill grouting between the well wall and the rock side outside the well wall, the lowest layer is filled with cement slurry, and then filled with cement slurry and gravel alternately step by step upward to obtain the topsoil section for drilling; lower the raise drilling rig And fix it to the bottom of the topsoil section drilling; use the raise drilling machine to reversely ream the hole to form a slip hole; brush it to the predetermined diameter of the wellbore. In this scheme, the mud wall is used to temporarily support the surrounding rock when the wellbore is excavated, and the wellbore is installed by suspending and sinking after the excavation is completed. The installation and excavation of the diameter wellbore and well wall are not synchronized, which may easily lead to the collapse of the surrounding rock.
因此,竖井施工中,如何同时适应软土地层和硬岩地层,从而实现井壁安装与井筒开挖同步实施是本技术领域亟待解决的难题。Therefore, in shaft construction, how to simultaneously adapt to soft soil formation and hard rock formation, so as to realize the synchronous implementation of shaft wall installation and shaft excavation is an urgent problem to be solved in this technical field.
发明内容Contents of the invention
鉴于以上技术问题,本发明提供了一种上软下硬地层大直径竖井施工方法及掘进设备,解决了现有技术中竖井施工直径较小、适用地层单一以及施工步骤难以同步实施的技术问题。本发明不仅能开挖软土软岩地层,而且能开挖硬岩地层;实现井筒开挖与井壁安装的同步实施。In view of the above technical problems, the present invention provides a large-diameter shaft construction method and excavation equipment in upper soft and lower hard strata, which solves the technical problems in the prior art that the shaft construction diameter is small, the applicable stratum is single, and the construction steps are difficult to implement synchronously. The invention can excavate not only soft soil and soft rock formations, but also hard rock formations; the simultaneous implementation of shaft excavation and shaft wall installation is realized.
根据本发明的一个方面,提供一种上软下硬地层大直径竖井施工方法,施工步骤包括:According to one aspect of the present invention, a method for constructing a large-diameter shaft in upper soft and lower hard formations is provided, and the construction steps include:
S1拼装刃角和筒形井壁:在工步起始,按照预定的竖井尺寸和勘测的地质信息确定拼装刃角和筒形井壁尺寸、井壁悬吊装置工作的预定距离,所拼装的筒形井壁外径小于竖井内径;S1 Assembling the edge angle and the cylindrical shaft wall: at the beginning of the work step, determine the assembly edge angle and the cylindrical shaft wall size, the predetermined working distance of the shaft wall suspension device according to the predetermined shaft size and the geological information of the survey, and the assembled The outer diameter of the cylindrical shaft wall is smaller than the inner diameter of the shaft;
S2破土:采用具备大尺寸扩径钻头的竖井掘进装备竖直向下自地表开挖岩土;S2 ground breaking: excavating rock and soil vertically downward from the surface using shaft excavation equipment equipped with large-size expanding drill bits;
S3平衡挖掘: 竖井掘进装备上方灌装泥浆,竖井掘进装备内设有泥水环流系统,所述泥水环流系统的入口处于所述竖井掘进装备的底部,所述泥水环流系统穿经所述竖井掘进装备后出口连通地面,以利用泥水环流系统通过出渣管道将开挖的渣土与泥浆混合物排出地面;S3 balanced excavation: mud is filled above the shaft excavation equipment, and the shaft excavation equipment is equipped with a mud-water circulation system, the inlet of the mud-water circulation system is at the bottom of the shaft excavation equipment, and the mud-water circulation system passes through the shaft excavation equipment The rear outlet is connected to the ground, so that the excavated slag and mud mixture can be discharged from the ground through the slag discharge pipeline by means of the mud water circulation system;
S4竖井底部成型同时放置井壁:开挖至预定距离后,挖掘同时,采用井壁悬吊装置下放钢绞线,使预拼装的刃角与筒形井壁下沉,二者间加灌触变泥浆以保持平衡;S4 The bottom of the shaft is formed and the shaft wall is placed at the same time: after the excavation reaches the predetermined distance, at the same time as the excavation, the steel strand is lowered by the shaft wall suspension device, so that the pre-assembled edge and the cylindrical shaft wall sink, and irrigation is added between the two. become muddy to maintain balance;
S5竖井施工成型:重复步骤S2~S4,同步进行井筒开挖与井壁安装过程,直至整个竖井施工完成;在重复步骤S2~S4中,大尺寸扩径钻头依据岩层硬度更换为滚刀或切刀。S5 Shaft Construction Forming: Repeat steps S2~S4 to synchronize the shaft excavation and shaft wall installation until the entire shaft construction is completed; in repeating steps S2~S4, the large-size expanding drill bit is replaced with a hob or cutter according to the hardness of the rock formation. knife.
在本发明的一些实施例中,所述泥浆环流系统采用压缩空气反循环洗井方法,以提高泥浆环流系统的吸渣能力。In some embodiments of the present invention, the mud circulation system adopts a compressed air reverse circulation flushing method to improve the slag absorption capacity of the mud circulation system.
在本发明的一些实施例中,所述施工步骤S3中,竖井掘进装备上方灌装泥浆还包括向竖井中注入得以保持井筒围岩稳定性的泥浆;所述施工步骤S4还包括向井壁与围岩间隙注入触变泥浆,以稳定围岩且润滑井壁下沉。In some embodiments of the present invention, in the construction step S3, filling the mud above the shaft excavation equipment also includes injecting mud into the shaft to maintain the stability of the surrounding rock of the shaft; Thixotropic mud is injected into the rock gap to stabilize the surrounding rock and lubricate the sinking of the well wall.
在本发明的一些实施例中,所述施工步骤S3中,竖井掘进装备上方灌装泥浆还包括向竖井中注入得以保持井筒围岩稳定性的泥浆。In some embodiments of the present invention, in the construction step S3, filling the mud above the shaft excavation equipment further includes injecting mud into the shaft to maintain the stability of the surrounding rock of the shaft.
在本发明的一些实施例中,所述施工步骤S4还包括向井壁与围岩间隙注入触变泥浆,以稳定围岩且润滑井壁下沉。In some embodiments of the present invention, the construction step S4 further includes injecting thixotropic mud into the gap between the well wall and the surrounding rock to stabilize the surrounding rock and lubricate the well wall to sink.
根据本发明的另一个方面,提供一种上软下硬地层大直径竖井掘进设备,实现上述的上软下硬地层大直径竖井施工方法,安装于机架上,包括大尺寸扩径钻头、出渣管道、钻杆、回转驱动;所述大尺寸扩径钻头,包括钻头本体和活动连接于其的至少一个扩径切具,以实现竖井的扩径,所述钻杆下端连接所述大尺寸扩径钻头,上端连接于所述回转驱动;所述出渣管道位于钻杆内部,下端连通于所述大尺寸扩径钻头的底部,上端连通地面。According to another aspect of the present invention, there is provided a large-diameter shaft excavation equipment in upper soft and lower hard strata, which realizes the above-mentioned large-diameter shaft construction method in upper soft and lower hard stratum, and is installed on a frame, including a large-size expanding drill bit, a Slag pipeline, drill pipe, rotary drive; the large-size expanding drill bit includes a drill body and at least one expanding cutter movably connected thereto, so as to realize the diameter expanding of the shaft, and the lower end of the drill pipe is connected to the large-sized The diameter-expanding drill bit is connected to the rotary drive at the upper end; the slag discharge pipe is located inside the drill pipe, the lower end is connected to the bottom of the large-sized diameter-expanding drill bit, and the upper end is connected to the ground.
在本发明的一些实施例中,所述钻头为回转体,底部设有得以切削岩土的多级刀盘,其侧壁上设有得以连接扩径切具的连接元件。In some embodiments of the present invention, the drill bit is a rotary body, the bottom of which is provided with a multi-stage cutter head capable of cutting rock and soil, and its side wall is provided with connecting elements capable of connecting expanding cutters.
在本发明的一些实施例中,所述扩径切具包括固定板、连接杆组、扩径刀盘和液压调整元件,所述连接杆组的一端连接固定板,另一端连接扩径刀盘;所述液压调整元件一端连接所述连接杆组,另一端铰支连接钻头侧壁;所述连接杆组包括主动杆和被动杆,所述被动杆的一端连接固定板,另一端连接扩径刀盘,所述主动杆的中部连接所述液压调整元件以实现转动,所述从动杆上设有调节槽以实现长度调节,进而所述连接杆组带动所述扩径切具的开合。In some embodiments of the present invention, the expanding cutter includes a fixed plate, a connecting rod set, an expanding cutter head and a hydraulic adjustment element, one end of the connecting rod set is connected to the fixing plate, and the other end is connected to the expanding cutter head One end of the hydraulic adjustment element is connected to the connecting rod group, and the other end is hinged and connected to the side wall of the drill bit; the connecting rod group includes an active rod and a passive rod, one end of the passive rod is connected to the fixed plate, and the other end is connected to the expanding diameter The cutter head, the middle part of the active rod is connected to the hydraulic adjustment element to realize rotation, the driven rod is provided with an adjustment groove to realize length adjustment, and the connecting rod group drives the opening and closing of the expanding cutter .
在本发明的一些实施例中,所述多级刀盘包括切削刀具或滚刀。In some embodiments of the invention, the multi-stage cutter head includes cutting tools or hobs.
在本发明的一些实施例中,所述扩径刀盘包括切削刀具或滚刀。In some embodiments of the invention, the expanding cutter head comprises a cutting tool or a hob.
在本发明的一些实施例中,所述钻头本体还包括中部固定刀盘和边缘伸缩刀盘,其中,所述边缘伸缩刀盘环形均布于所述中部固定刀盘周围,所述边缘伸缩刀盘于所述钻头本体间设有伸缩元件,所述伸缩元件连接电控元件/液压元件以带动其伸缩。In some embodiments of the present invention, the drill bit body further includes a central fixed cutterhead and an edge telescopic cutterhead, wherein the edge telescopic cutterheads are evenly distributed around the middle fixed cutterhead, and the edge telescopic cutterheads are The disc is provided with a telescopic element between the drill body, and the telescopic element is connected with an electric control element/hydraulic element to drive it to expand and contract.
在本发明的一些实施例中,所述伸缩臂与所述钻头外壁间设有铰支连接,所述伸缩臂与所述固定板间设有铰支连接。In some embodiments of the present invention, a hinged connection is provided between the telescopic arm and the outer wall of the drill bit, and a hinged connection is provided between the telescopic arm and the fixing plate.
本发明的有益效果在于:The beneficial effects of the present invention are:
钻头设有包括切削刀具和滚刀的多级刀盘,不仅能开挖软土软岩地层,而且能开挖硬岩地层;The drill bit is equipped with a multi-stage cutter head including cutting tools and hobs, which can excavate not only soft soil and soft rock formations, but also hard rock formations;
井筒开挖至一定距离后,采用井壁悬吊装置下沉刃角与筒形井壁,能够同步实施井筒开挖与井壁安装;After the shaft is excavated to a certain distance, the shaft wall suspension device is used to sink the bevel and the cylindrical shaft wall, so that the shaft excavation and shaft wall installation can be implemented simultaneously;
向井中注入处理后的泥浆,实现新开挖井筒围岩的快速稳定;Inject the treated mud into the well to realize the rapid stabilization of the surrounding rock of the newly excavated wellbore;
向井壁与围岩间隙注入触变泥浆,实现稳定围岩且润滑井壁下沉;Inject thixotropic mud into the gap between the well wall and the surrounding rock to stabilize the surrounding rock and lubricate the well wall to sink;
泥浆环流系统采用压缩空气反循环洗井方法,提高泥浆环流系统的吸渣能力;The mud circulation system adopts the compressed air reverse circulation washing method to improve the slag absorption capacity of the mud circulation system;
设置扩径切具,实现竖井施工的扩径;Set expansion cutters to realize the expansion of shaft construction;
设置伸缩臂,能够移动扩径切具的位置;Set the telescopic arm, which can move the position of the expanding cutter;
设置伸缩板,便于调节钻头施工受力点,施工效率高;The expansion plate is set to facilitate the adjustment of the force point of the drill bit construction, and the construction efficiency is high;
伸缩臂上设有铰支连接,便于调节扩径切具方向。The telescopic arm is equipped with a hinge connection, which is convenient for adjusting the direction of the expansion cutter.
附图说明Description of drawings
图1为本发明上软下硬地层大直径竖井施工剖视图;Fig. 1 is the sectional view of large-diameter shaft construction in upper soft and lower hard formations of the present invention;
图2为上软下硬地层大直径竖井掘进设备结构示意图;Fig. 2 is a schematic diagram of the structure of large-diameter vertical shaft excavation equipment in upper soft and lower hard formations;
图3为大尺寸扩径钻头伸出扩径切具结构示意图;Fig. 3 is a structural schematic diagram of a large-size expanding drill bit protruding from the expanding cutter;
图4为大尺寸扩径钻头收缩扩径切具结构示意图;Fig. 4 is a schematic diagram of the structure of a large-size expanding drill bit shrinking and expanding cutter;
图中各部件名称:1、机架;2、大尺寸扩径钻头;20、钻头本体;21、扩径切具;22、多级刀盘;23、钻头侧壁;24、活动组件;25、扩径刀盘;26、伸缩臂;27、固定板;28、伸缩板;29、铰支连接;3、出渣管道;4、钻杆;5、回转驱动;6、刃角;7、筒形井壁;8、井壁悬吊装置。The names of the components in the figure: 1. Rack; 2. Large-size expanding drill bit; 20. Drill body; 21. Expanding cutter; 22. Multi-stage cutter head; 23. Drill side wall; 24. Movable components; 25 , expansion cutter head; 26, telescopic arm; 27, fixed plate; 28, telescopic plate; 29, hinge support connection; 3, slag discharge pipeline; 4, drill pipe; 5, rotary drive; 6, edge angle; 7, Cylindrical well wall; 8. Well wall suspension device.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例1Example 1
本例发明一种上软下硬地层大直径竖井施工方法,参见图1,包括一种上软下硬地层大直径竖井施工方法,施工步骤包括:This example invents a method for constructing a large-diameter shaft in upper soft and lower hard formations, referring to Fig. 1, including a method for constructing large-diameter shafts in upper soft and lower hard formations, and the construction steps include:
S1拼装刃角和筒形井壁:在工步起始,按照预定的竖井尺寸和勘测的地质信息确定拼装刃角和筒形井壁尺寸、井壁悬吊装置工作的预定距离,所拼装的筒形井壁外径小于竖井内径;S1 Assembling the edge angle and the cylindrical shaft wall: at the beginning of the work step, determine the assembly edge angle and the cylindrical shaft wall size, the predetermined working distance of the shaft wall suspension device according to the predetermined shaft size and the geological information of the survey, and the assembled The outer diameter of the cylindrical shaft wall is smaller than the inner diameter of the shaft;
S2破土:采用具备大尺寸扩径钻头的竖井掘进装备竖直向下自地表开挖岩土;S2 ground breaking: excavating rock and soil vertically downward from the surface using shaft excavation equipment equipped with large-size expanding drill bits;
S3平衡挖掘: 竖井掘进装备上方灌装泥浆,竖井掘进装备内设有泥水环流系统,所述泥水环流系统的入口处于所述竖井掘进装备的底部,所述泥水环流系统穿经所述竖井掘进装备后出口连通地面,以利用泥水环流系统通过出渣管道将开挖的渣土与泥浆混合物排出地面;S3 balanced excavation: mud is filled above the shaft excavation equipment, and the shaft excavation equipment is equipped with a mud-water circulation system, the inlet of the mud-water circulation system is at the bottom of the shaft excavation equipment, and the mud-water circulation system passes through the shaft excavation equipment The rear outlet is connected to the ground, so that the excavated slag and mud mixture can be discharged from the ground through the slag discharge pipeline by means of the mud water circulation system;
S4竖井底部成型同时放置井壁:开挖至预定距离后,挖掘同时,采用井壁悬吊装置下放钢绞线,使预拼装的刃角与筒形井壁下沉,二者间加灌触变泥浆以保持平衡;S4 The bottom of the shaft is formed and the shaft wall is placed at the same time: after the excavation reaches the predetermined distance, at the same time as the excavation, the steel strand is lowered by the shaft wall suspension device, so that the pre-assembled edge and the cylindrical shaft wall sink, and irrigation is added between the two. become muddy to maintain balance;
S5竖井施工成型:重复步骤S2~S4,同步进行井筒开挖与井壁安装过程,直至整个竖井施工完成;在重复步骤S2~S4中,大尺寸扩径钻头依据岩层硬度更换为滚刀或切刀。S5 Shaft Construction Forming: Repeat steps S2~S4 to synchronize the shaft excavation and shaft wall installation until the entire shaft construction is completed; in repeating steps S2~S4, the large-size expanding drill bit is replaced with a hob or cutter according to the hardness of the rock formation. knife.
所述泥浆环流系统采用压缩空气反循环洗井方法,以提高泥浆环流系统的吸渣能力。The mud circulation system adopts the compressed air reverse circulation washing method to improve the slag absorption capacity of the mud circulation system.
所述施工步骤S3中,竖井掘进装备上方灌装泥浆还包括向竖井中注入得以保持井筒围岩稳定性的泥浆。In the construction step S3, filling the mud above the shaft excavation equipment also includes injecting mud into the shaft to maintain the stability of the surrounding rock of the shaft.
所述施工步骤S4还包括向井壁与围岩间隙注入触变泥浆,以稳定围岩且润滑井壁下沉。The construction step S4 also includes injecting thixotropic mud into the gap between the well wall and the surrounding rock to stabilize the surrounding rock and lubricate the well wall to sink.
其中,触变泥浆是一种混合液,在压力作用下和土体接触并渗入土层中,慢慢扩散开,并与周围土体形成一个整体。随着渗入量的增加,土体与泥浆将会形成一层致密的渗透块,同时在泥浆压力的作用下,块与块之间紧密结合,这样就在管道周围形成了个稳定的泥浆和土体组合而成的泥浆套。注浆能够起到润滑减阻和支撑土体的作用;触变泥浆在输送和灌注过程中具有流动性,呈胶装液体,将管道外壁与土层之间的干摩擦变为湿润摩擦,减小摩擦力。经过一定时间的静置后,泥浆固结呈凝胶状,对土体可起到支护作用,平衡土压力,使管道周围土体变得稳定,防止地面沉降。注浆施工中需注意:搅拌均匀的泥浆应静置一定时间后方可灌注;注浆前,应通过注水检查注浆设备,确认设备正常后方可灌注;在注浆过程中的注浆流量、压力是根据土质、覆土深度来调整的; 注浆的压力大于泥仓压力;应遵循“顶进同步注浆,沿线补浆,注浆管的比例1比1布置”的原则;同步注浆时,注浆量需大于刀盘超挖量1.5倍;顶进速度与注浆量相匹配,才能形成浆套减阻润滑。触变泥浆是由膨润土、水和掺合剂按一定的比例混合而成。为了在顶进完毕后使触变泥浆固结增强,可掺入凝固剂(石灰膏),但为了在施工使用时保持流动性,还必须掺入缓凝剂(工业六糖)和塑化剂(松香酸钠)。注浆过程周而复始贯穿于整个顶进过程。Among them, thixotropic mud is a kind of mixed liquid, which contacts the soil under pressure and penetrates into the soil layer, slowly spreads out, and forms a whole with the surrounding soil. As the amount of infiltration increases, the soil and mud will form a layer of dense seepage blocks. At the same time, under the action of the mud pressure, the blocks are tightly combined with each other, thus forming a stable mud and soil around the pipeline. A mud jacket made of a combination of bodies. Grouting can play the role of lubricating, reducing drag and supporting the soil; thixotropic mud has fluidity in the process of conveying and pouring, and it is a glue-packed liquid, which changes the dry friction between the outer wall of the pipeline and the soil layer into wet friction, reducing the friction. little friction. After standing still for a certain period of time, the mud consolidates into a gel form, which can support the soil, balance the soil pressure, stabilize the soil around the pipeline, and prevent ground subsidence. Attention should be paid to the grouting construction: the uniformly stirred mud should be allowed to stand for a certain period of time before grouting; before grouting, the grouting equipment should be checked by water injection, and grouting can only be done after confirming that the equipment is normal; the grouting flow rate and pressure during the grouting process It is adjusted according to the soil quality and covering soil depth; the pressure of grouting is greater than the pressure of the mud bin; the principle of "synchronous grouting for jacking, grouting along the line, and 1:1 arrangement of grouting pipes" should be followed; during synchronous grouting, The amount of grout injected must be 1.5 times greater than the overbreak of the cutter head; the jacking speed must match the amount of grout injected to form the drag-reducing lubrication of the slurry sleeve. Thixotropic mud is made by mixing bentonite, water and admixture in a certain proportion. In order to strengthen the consolidation of the thixotropic mud after the jacking is completed, a coagulant (lime paste) can be added, but in order to maintain fluidity during construction, a retarder (industrial hexasaccharide) and a plasticizer must also be added (sodium abietate). The grouting process goes round and round throughout the entire jacking process.
其中压缩空气反循环洗井方法的工作原理是将压缩空气通过供气管路送至井下的气水混合室,并使压缩空气与钻杆内的循环液混合,从而形成密度比钻杆外液体密度小的混合液柱。混合液在管内外压差的作用下,沿钻杆内腔上升经排渣管排至沉淀池,经沉淀后的循环液以自流方式连续不断地流入井内环状间隙,形成反循环。采用空气反循环连续取样钻探工作效率高。循环介质先从双壁钻杆的内外管环隙或钻孔环状空间泵入(流入)孔底钻头处,然后从钻杆的中心通道(或双壁钻杆内管的中心通道)返回地表,完成洗井功能。冲洗介质上返通道断面小,流速快,对岩屑(包括可被地质部门利用的岩样)的携带能力强,孔底重复破碎现象大大减小,洗井效果好;洗井介质对孔壁的冲刷小,有利于钻孔稳定,减少埋钻、断钻杆等孔内事故;冲洗介质对钻头的冷却效果好,钻速快、钻头使用寿命长;可实现边钻进,边取样,可随时了解到所钻地层情况。岩矿心采取率高,代表性强,方便地质编录和地层的真实描述;以空气作为循环介质时,可实现节水钻进,在干旱、缺水地区施工优势更加突出。Among them, the working principle of the compressed air reverse circulation well cleaning method is to send the compressed air to the gas-water mixing chamber downhole through the gas supply pipeline, and make the compressed air mix with the circulating fluid in the drill pipe, thereby forming a liquid with a density higher than that of the liquid outside the drill pipe. Small column of mixed liquid. Under the effect of the pressure difference inside and outside the pipe, the mixed liquid rises along the inner cavity of the drill pipe and is discharged to the sedimentation tank through the slag discharge pipe. The circulating liquid after sedimentation flows continuously into the annular gap in the well in a self-flowing manner, forming a reverse circulation. Drilling efficiency is high by adopting air reverse circulation continuous sampling. The circulating medium is first pumped (flowed) into the drill bit at the bottom of the hole from the inner and outer pipe annulus of the double-walled drill pipe or the annular space of the drill hole, and then returns to the surface from the central passage of the drill pipe (or the central passage of the inner pipe of the double-walled drill pipe). , to complete the well flushing function. The back passage of the flushing medium has a small cross-section, fast flow rate, strong carrying capacity for cuttings (including rock samples that can be used by the geological department), greatly reduces the phenomenon of repeated breakage at the bottom of the hole, and has a good flushing effect; The scouring is small, which is conducive to the stability of the drilling and reduces the accidents in the hole such as buried drill and broken drill pipe; the flushing medium has a good cooling effect on the drill bit, the drilling speed is fast, and the service life of the drill bit is long; it can realize drilling and sampling at the same time. Know the situation of the drilled formation at any time. The core collection rate is high, the representativeness is strong, and the geological record and the real description of the stratum are convenient; when the air is used as the circulating medium, water-saving drilling can be realized, and the advantages of construction in arid and water-deficient areas are more prominent.
实施例2Example 2
本例发明一种上软下硬地层大直径竖井掘进设备,参见图2至图4,安装于机架1上,包括大尺寸扩径钻头2、出渣管道3、钻杆4、回转驱动5;大尺寸扩径钻头2,参见图3和图4,包括钻头本体20和活动连接于其的至少一个扩径切具21,以实现竖井的扩径,钻杆4下端连接于大尺寸扩径钻头2,上端连接于回转驱动5;出渣管道3位于钻杆4内部,下端连通于大尺寸扩径钻头2的底部,上端连通地面。钻头本体20为回转体,底部设有得以切削岩土的多级刀盘22,钻头侧壁23上设有得以连接扩径切具21的连接元件。扩径切具包括固定板27、连接杆组24、扩径刀盘25和液压调整元件26,连接杆组24的一端连接固定板27,另一端连接扩径刀盘25;液压调整元件26一端连接连接杆组24,另一端铰支连接钻头侧壁23的连接元件;连接杆组24包括主动杆和被动杆,被动杆的一端连接固定板27,另一端连接扩径刀盘25,主动杆的中部连接液压调整元件26以实现转动,从动杆上设有调节槽以实现长度调节,进而连接杆组24带动扩径切具25的开合。多级刀盘22包括切削刀具或滚刀。扩径刀盘25包括切削刀具或滚刀。钻头本体20还包括中部固定刀盘28和边缘伸缩刀盘22,其中,边缘伸缩刀盘22环形均布于中部固定刀盘28周围,边缘伸缩刀盘22于钻头本体20间设有伸缩元件,伸缩元件连接电控元件/液压元件/弹簧以带动其伸缩。伸缩臂26与钻头侧壁23间设有铰支连接29,伸缩臂26与固定板27间设有铰支连接29。This example invents a large-diameter vertical shaft excavation equipment for upper soft and lower hard formations, as shown in Fig. 2 to Fig. 4, which is installed on the
尽管已描述了本发明的一些优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While a few preferred embodiments of the invention have been described, additional changes and modifications can be made to these embodiments by those skilled in the art once the basic inventive concept is appreciated. Therefore, it is intended that the appended claims be construed to cover the preferred embodiment as well as all changes and modifications which fall within the scope of the invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of this application and their equivalent technologies, the present invention also intends to include these modifications and variations.
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