CN214991814U - Vacuum coating device combining magnetic field and lining porous baffle - Google Patents

Vacuum coating device combining magnetic field and lining porous baffle Download PDF

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CN214991814U
CN214991814U CN201822271313.7U CN201822271313U CN214991814U CN 214991814 U CN214991814 U CN 214991814U CN 201822271313 U CN201822271313 U CN 201822271313U CN 214991814 U CN214991814 U CN 214991814U
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power supply
pulse
magnetic field
bias
magnetron sputtering
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魏永强
王好平
宗晓亚
刘学申
侯军兴
蒋志强
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Abstract

The invention discloses a vacuum coating device combining a magnetic field and a lining porous baffle, belongs to the technical field of vacuum coating, and aims to solve the problems of pollution of large particles in arc ion plating on a film, use limitation of a target material, loss of magnetic filtration arc plasma, unstable high-power pulse magnetron sputtering discharge and the like. The apparatus of the present invention comprises: bias power supply, arc ion plating target source and power supply, multistage magnetic field device and power supply, lining bias porous baffle device and bias power supplyA source, a movable coil device, a power supply, a waveform matching device, a twin target high-power pulse magnetron sputtering target source, a power supply and the like; and (3) thin film deposition: connecting device, starting system, vacuum degree in the vacuum chamber is less than 10‑4When the pressure is Pa, working gas is introduced, a coating power supply is started, a bias power supply adjusts the energy of the plasma, a magnetic field and a lining porous baffle plate device are combined to eliminate the defect of large particles and guide the transmission of the composite plasma, the loss in a vacuum chamber is reduced, and preparation process parameters are set.

Description

Vacuum coating device combining magnetic field and lining porous baffle
Technical Field
The invention relates to a vacuum coating device combining a magnetic field and a lining porous baffle, belonging to the technical field of vacuum coating.
Background
In the process of preparing the film by arc ion plating, the current density of arc spots is as high as 2.5-5 multiplied by 1010A/m2The molten liquid metal, which is caused to appear at the location of the arc spot on the target surface, is sprayed out in the form of droplets under the action of the local plasma pressure, adheres to the surface of the film or is embedded in the film to form "large particle" (Macroparticles) defects (Boxman R L, gold limit s. Macroparticle contact in lateral coatings: generation, transport and control J]Surf Coat Tech, 1992, 52(1): 39-50.). In the arc plasma, the number of electrons reaching the surface of a large particle per unit time is larger than that of ions because the moving speed of electrons is much larger than that of ions, so that the large particle is negatively charged. With respect to films of micron or submicron thickness, large particle defects of 0.1-10 microns in size, as well as PM2.5, can be a serious detriment to the quality and performance of the film. With the application of thin film materials and thin film technologyThe method is widely beneficial, and whether the defect problem of large particles is solved or not becomes the bottleneck of further development of the arc ion plating method, thereby seriously restricting the application of the arc ion plating method in the preparation of new-generation thin film materials.
The magnetron sputtering technology adopts a direct current power supply mode at first, compared with an arc ion plating method, the magnetron sputtering technology has no large particle defects, can realize low-temperature sputtering deposition of various materials, but has very low ionization rate of sputtering materials, and the power density of a sputtering target is 50W/cm2The film deposition cannot obtain enough ion number, so that the deposition efficiency is very low, the target poisoning phenomenon is easy to generate, and the energy of the ions is low, so that the film tissue is not compact enough (Changshai, hysteresis effect research in the reactive magnetron sputtering process [ J]Vacuum and low temperature, 2003, 9(4): 7-10.). In 1999, V. Kouznetsov et al, university of forest-Xuezhei, Sweden (Kouznetsov V, Mac a k K, Schneider J M, Helmersson U, Petrov I. A novel pulsed magnetic neutron monitoring devices high target power dynamics [ J]Surf Coat Tech, 1999, 122(2-3): 290-. Compared with the common direct current magnetron sputtering, the peak power of the magnetron sputtering is improved by 100 times and is about 1000-3000W/cm2Density of plasma up to 1018m-3The ion density of the central area of the target can reach 1019m-3And the ionization rate of the sputtering material can reach more than 90 percent at the same time, and the sputtering material does not contain large particle defects in the existing arc ion plating method with the highest ionization rate. After 2008, research on high-power pulse magnetron sputtering technology (Lixiph. high-power composite pulse magnetron sputtering plasma characteristics and TiN film preparation [ D ] was also started in various colleges and universities in China]Development and study of high-power pulsed magnetron sputtering technique [ J ] of Wuzhong, Zhutao, Chunchui, Tiankuibo, Yangshijing, Lixiping, Haerbin university of industry 2008]Vacuum, 2009, 46(3): 18-22. and muzong, wang chun, jali, dong rushing. DC power supply coupled high power pulse unbalanced magnetron sputtering ionization deviceProperty [ J]The Proc of Physics 2011, 60(1): 422-. Although there are also scholars who improve the application of high power pulse magnetron sputtering, such as the ion implantation and deposition method (publication No. CN101838795A, published date: 9/2010 and 22 days) of the chinese patent, which fully utilizes the advantages of high power pulse magnetron sputtering by using a high voltage and pulse synchronization matching device to realize the breakthrough of the high power pulse magnetron sputtering technology in the field of ion implantation, due to the limitation of a high voltage power supply, the density of deposited ions reaching the surface of a substrate cannot be too high, otherwise the high voltage power supply is damaged, and the grape dental university Ferreira et al (Ferreira F, Serra R, Oliveira J C, caveiro a, Effect of peak target power on the performance of Cr thin ms sputtered by HiPIMS in depletion semiconductors (DOMS) model [ J]Surf Coat Tech, 2014, 258: 249-.
At present, in order to solve the problem that the arc ion plating method is prone to generate large grain defects when using pure metal or multi-element alloy materials with low melting points, magnetic filtration is mainly adopted to filter out large grains, such as the ceramic material prepared by the Plasma immersion ion implantation device (publication number: CN1150180, published date: 1997 5, 21) in Chinese patent, and the ceramic material prepared by the method is mainly prepared by filtering large grains of pulsed cathode arc by using a 90-degree magnetic filtration bent pipe, American scholars et al (Anders S, Anders A, Dickinson M R, Macgill R A, Brown I G. S-shaped magnetic macroparametric filter for catalytic deposition [ J ]. IEEE Trans Plasma Sci, 1997, 25(4): 670-674.) and Zhan-Nannan university (Zhang Jane Jue, Wu-Shi et al. magnetic filtration Plasma Weiwei et al. the influence of deposition conditions on the non-ferrous metal texture film in Zhan Yu Ju, Zhang Weiwei et al. magnetic filtration Plasma preparation film, 1264- & 1268.) in the article, "S" magnetic filter elbows were made to filter large particles of cathode arcs, and magnetic filtration of Twist filters proposed by American scholars et al (Anders A, MacGill R A. Twist filters for the removal of macro particles from the cathode plasma [ J ]. Surf Coat Tech, 2000, 133- & 134: 96-100.), and Dehua at Shanghai traffic university proposed adjustable open single-and dual-channel electromagnetic coil filters (D; Shanghai traffic university, 2009), which, although effective in filtering and eliminating large particles, have a significant loss in plasma transport efficiency and greatly reduced ion flux density. On the basis of filtering large particles and guaranteeing the efficiency, a straight tube filtering method is proposed in a vacuum cathode arc straight tube filter (publication number: CN1632905, published: 6/29/2005) in China patent, but the filtering effect is reduced. In summary, relevant researchers found by comparing various magnetic filtration methods (Anders A. Applicheches to red catalytic array of macro-and nanoparticles: a Review [ J ]. Surf Coat Tech, 1999, 120-. In addition, a bias electric field suppression method is adopted on the substrate, and when negative bias is applied on the substrate, the electric field can generate repulsion action on negatively charged large particles, so that the generation of large particle defects on the surface of the thin film is reduced. Olbrich et al (Olbrich W, Fessmann J, Kampschult G, Ebberenk J. Improved control of TiN coating properties using a pulsed bias with a pulsed bias [ J ]. Surf COAT Tech, 1991, 49(1-3): 258) 262. and Fessmann J, Olbrich W, Kampschult G, Ebberenk J. capacitive deposition of TiN and Zr (C, N) at low substrate pulsed bias [ J ]. Mat Sci Eng A, 1991, 140: 830.) use of pulsed bias instead of conventional DC bias to form a new technology of pulsed bias ion plating, which not only greatly reduces the surface temperature of large particles but also overcomes the high temperature of the substrate, the internal stress of the film is large, and the like. The theory of influence of bias voltage on the surface morphology of an arc ion plating film [ J ]. Metallurgical Proc, 2003, 39(5): 510) is deeply analyzed aiming at the mechanism of large particle defect reduction caused by pulse bias voltage, and the sheath movement characteristic of arc plasma can be improved, the number of large particle defects on the surface of the film can be reduced, the quality of the film can be improved, the method is widely applied to actual production, but the large particle defects can not be completely eliminated. The domestic scholars (Weiyongqiang, Zongya, Jiangqiang, Wenxianghua, Chengjibifiao, the arc ion plating method combining the magnetic filtration and the pulse bias voltage of the multistage magnetic field straight pipe, the publication number is CN103276362A, the publication date is 2013, 9 and 4 days) provide the arc ion plating method combining the magnetic filtration and the pulse bias voltage of the multistage magnetic field straight pipe, and the multistage magnetic field filtering device is used for eliminating the large particle defect and improving the transmission efficiency of the plasma; the scholars also adopt a double-layer baffle device (Zhao Y, Lin G, Xiao J, Lang W, Dong C, Gong J, Sun C. Synthesis of titanium nitride films disposed by a new shield disposed in the deposition [ J ] Appl Surf Sci, 2011, 257(13): 5694-. There are also researchers (Zhang, Hou Junda, Liu Shi, Zhang Ying Smart, magnetic filtration cathode arc plasma source and its film preparation [ J ]. Chinese surface engineering, 2002, 02): 11-15+ 20-12.) refer to the method of Bilek plate (Bilek M M M, Yin Y, McKenzie D R, Mille W I A M W I. Ion transport mechanism in a Filtered Catalytic Vacuum Arc (FCVA) system [ C ]. Proceedings of the channels and electric Insulation in Vacuum, 1996 Proceedings ISDEIV, XVIII International Symposium on, 1996: 962:. 966), and positive bias is applied to the bend of the 90 degree bend magnetic filter device to improve the plasma transmission efficiency.
In order to solve the problem of difficult ionization in the aspect of using high-melting-point targets by Magnetron sputtering technology, expand the respective limitations of the existing arc ion plating and Magnetron sputtering methods in the aspect of using targets, fully utilize high-power pulse Magnetron sputtering to sputter and deposit low-melting-point metal materials (such as aluminum and tin), multi-element alloy materials (such as aluminum-silicon alloy), non-metal materials (such as graphite) and semiconductor materials (such as silicon) (Kelly, P. J., J. Hisek, Y. Zhou, R.D. Pilkton, R.D. Arnell. Advanced Coatings Through Pulsed magnetic sputtering and sputtering. Surface Engineering, 2004, 20(3): 157 and 162. and heel U, Krempel-Hesse J, Szzyrtbki J, Teschner G, Bruch J, Br ä uer G. and J. cathode J.: plasma J. (Vacuum J.), 2000, 59 (2-3): 424 and 430), and simultaneously utilizes the advantages of the arc ion plating in the aspects of high melting point and difficult ionization target material, and combines the elimination of large particles by a magnetic filtering device and the guarantee of plasma transmission efficiency to realize the preparation of films with various materials, component proportions and structures.
Disclosure of Invention
The invention aims to solve the problems of low ionization rate and film deposition efficiency, use limitation of high-melting point target materials, unstable discharge and ion resorption of the conventional high-power pulse magnetron sputtering technology, the problems of high-particle defect of the conventional arc ion plating method adopting the high-melting point target materials, low-melting point pure metals (such as aluminum and tin) or multi-element alloy materials (such as AlSi alloy) and non-metal materials (such as graphite and semiconductor material Si) as the target materials, low arc plasma transmission efficiency caused by the bending magnetic filtration technology, use and uniform ablation limitation of target material elements, film deposition density and defect problems, deposition position limitation caused by the design of vacuum chamber space and target source layout, workpiece shape limitation, film component pollution caused by secondary sputtering of residues of different target materials in a multi-stage magnetic field device and the like, and the problems of low-melting point pure metals (such as aluminum, tin, copper, nickel, and the like, Tin) or a multi-component alloy material (such as AlSi alloy) and a non-metal material (such as graphite and semiconductor material Si) are used as a twin target high-power pulse magnetron sputtering target material, then an arc ion plating method is utilized to realize that a high-melting point difficult-to-ionize target material generates continuous stable plasma with high ionization rate, and the large particle defect contained in the arc plasma is eliminated by combining a multi-stage magnetic field filtering method, the self-shape constraint of a lining bias voltage porous baffle device and the composite action of bias voltage electric field attraction, meanwhile, the arc plasma is ensured to pass through the lining bias voltage porous baffle device and the multi-stage magnetic field filtering device with higher transmission efficiency, and then the large particle defect contained in the arc plasma transmitted from the multi-stage magnetic field device and the lining bias voltage porous baffle device is eliminated by utilizing the composite action of the magnetic field constraint of a movable coil device and the self bias voltage electric field attraction, meanwhile, the transmission direction of the composite plasma of twin target high-power pulse magnetron sputtering and arc ion plating in the vacuum chamber is controlled by using a movable coil device, the film deposition and the film component control adjustment of the surface of a substrate workpiece at any position in the vacuum chamber are realized, the loss of the composite plasma in the vacuum chamber is reduced, the problem of uneven film deposition caused by the position limitation of the vacuum chamber and a target source or the shape limitation of the substrate is solved, the defect of large particles possibly remained in the arc plasma transmitted from a multistage magnetic field device and a lining bias voltage porous baffle device is thoroughly eliminated, the ion energy is adjusted on the surface of the workpiece under the condition of applying negative bias voltage, the defect of the large particles in the arc plasma is eliminated by using the bias voltage electric field inhibition effect of the surface of the substrate, a continuous and compact high-quality film is prepared, and the addition control of the content of target elements in the film is realized, The vacuum coating device combining the magnetic field and the lining porous baffle plate is provided.
The device used by the invention comprises a bias power supply (1), an arc power supply (2), an arc ion plating target source (3), a twin target high-power pulse magnetron sputtering power supply (4), a twin target high-power pulse magnetron sputtering target source (5), a bias power waveform oscilloscope (6), a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7), a waveform synchronous matching device (8), a movable coil device (9), a movable coil device power supply (10), a rheostat device (11), a multi-stage magnetic field device (12), a multi-stage magnetic field device power supply (13), a lining bias porous baffle device (14), a lining bias power supply (15), a sample table (16) and a vacuum chamber (17);
in the device:
a substrate workpiece to be processed is arranged on a sample table (16) in a vacuum chamber (17), an electric arc ion plating target source (3), a twin target high-power pulse magnetron sputtering target source (5), a movable coil device (9) and the vacuum chamber (17) are mutually insulated, the workpiece is arranged on the sample table (16), the sample table (16) is connected with the negative electrode output end of a bias power supply (1), the electric arc ion plating target source (3) and the twin target high-power pulse magnetron sputtering target source (5) are arranged on the vacuum chamber (17) and are respectively connected with the negative electrode output ends of an electric arc power supply (2) and the twin target high-power pulse magnetron sputtering power supply (4), one end of a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7) is grounded, the other end of the twin target high-power pulse magnetron sputtering power supply (4) is connected with the output end, the movable coil device (9) is connected with a movable coil device power supply (10) through the positive and negative electrode input ends on a flange port, the positive and negative connection method can be determined according to the direction of an output magnetic field, the rheostat device (11) is connected with the movable coil device (9) in series and is connected into a loop of a power supply (10) of the movable coil device, the negative electrode of the bias power supply (1) is connected with the sample table (16), one end of a bias power supply waveform oscilloscope (6) is grounded, the other end of the bias power supply waveform oscilloscope is connected with the output end of the bias power supply (1), each stage of magnetic fields of the multistage magnetic field device (12) are connected with each output end of the multistage magnetic field device power supply (13), the positive and negative connection method can be determined according to the direction of the output magnetic field, the lining bias porous baffle device (14) is connected with the positive output end of the lining bias power supply (15), and a power supply master control switch and an external water-cooling circulation system are started;
and (3) thin film deposition: the vacuum chamber (17) is vacuumized until the vacuum degree in the vacuum chamber (17) is less than 10-4When Pa is needed, working gas is introduced to 0.01-10 Pa, the bias power supply (1) and the bias power waveform oscilloscope (12) are started, the bias power supply (1) can be direct current, single pulse, multi-pulse, direct current pulse composite or bipolar pulse bias, the output bias amplitude, pulse frequency and pulse width are adjusted, the peak voltage value of the output pulse of the bias power supply (1) is 0-1.2 kV, the pulse frequency is 0 Hz-80 kHz, the pulse width is 1-90%, the working current is 0-400A, and the maximum output power is 200 kW;
the waveform synchronization matching device (8) is started, a bias power waveform oscilloscope (6) is used for displaying the waveform output by the bias power (1), a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7) is used for displaying the output waveform of the twin target high-power pulse magnetron sputtering power (4), and the bias power (1) and the twin target high-power pulse magnetron sputtering power (4) are controlled to work through a synchronization trigger signal output by the waveform synchronization matching device (8);
starting an arc power supply (2), cleaning the surface of an arc ion plating target source (3) through arc spot movement of an electric arc, and adjusting required process parameters, wherein the current value output by the arc power supply (2) is 10-300A, and the maximum output power is 12 kW;
the power supply (13) of the multi-stage magnetic field device is turned on, the multi-stage magnetic field device (12) is adjusted through the multi-stage magnetic field device power supply (13), arc plasma is kept to be stably generated in the arc ion plating target source (3) and large particle defects are filtered and eliminated, the ablation uniformity of the target is guaranteed, the utilization efficiency of the target is improved, the arc plasma passes through the multi-stage magnetic field device (12) with high transmission efficiency, the multi-stage magnetic field device (12) adopts a purple copper wire with an insulated surface, the diameter and the number of turns of the wire are determined according to passing current and magnetic field intensity, the multi-stage magnetic field device power supply (13) supplies power to each stage of magnetic field respectively and independently, independent adjustment of each stage of magnetic field is achieved, and after the structure of the device is determined, the direction and the intensity of each stage of magnetic field output by the multi-stage magnetic field device power supply (13) are adjusted through output current of the multi-stage magnetic field device power supply (13);
the inner lining biasing porous baffle plate device (14) can be matched with the multistage magnetic field device (12) to design the diameter and the type of the holes of the baffle plate, the size and the distance between the baffles are connected and fixed in position through bolts and nuts of non-magnetic stainless steel, disassembly, assembly and pollutant cleaning are facilitated, the lining bias pressure porous baffle device (14) and the multistage magnetic field device (12) are movably and insulatively assembled together, the lining bias pressure porous baffle device (14) can be disassembled, cleaned and installed in time according to the surface pollution degree, the problems that the inner wall of a pipe of the multistage magnetic field device (12) is polluted and difficult to clean under the condition of no lining are solved, the distance between the porous baffles of the lining bias pressure porous baffle device (14) is matched with the lengths of all stages of magnetic fields of the multistage magnetic field device (12), and the outer diameter of the porous baffles of the lining bias pressure porous baffle device (14) is slightly smaller than the inner diameter of the multistage magnetic field device (12); the size and the type of the aperture in the porous baffle of the lining bias porous baffle device (14) are selected according to different targets and process parameters, and the mechanical blocking and shielding of large particles can be realized through the diameter, the size and the type of the aperture in the porous baffle of the lining bias porous baffle device (14) and the structural combination of all levels of baffles;
the multi-stage magnetic field device (12) and the lining bias voltage porous baffle device (14) are made of a non-magnetic and cleaning-resistant 304 stainless steel material, the length, the inner diameter, the outer diameter, the thickness, the number of turns of a magnetic field and the direction of the multi-stage magnetic field device (12) are determined according to the diameter, the cooling distance and the transmission distance of a target, the lining bias voltage porous baffle device (14) determines the outer diameter according to the inner diameter of the multi-stage magnetic field device (12), proper thickness, proper pore size and proper type and structural layout of each stage of baffle are selected according to requirements, and the multi-stage magnetic field device is processed according to actual design parameters;
the lining bias power supply (15) is started, the lining bias porous baffle device (14) keeps direct current, single pulse, multiple pulses, direct current pulse composite or bipolar pulse bias, wherein the single pulse, multiple pulses or bipolar pulse bias can adjust the pulse frequency, the pulse width and the pulse type, the adjustment of the output voltage ensures that the lining bias porous baffle device (14) attracts large particles, repels deposited ions, reduces the loss of the arc plasma in the transmission process in the tube, reduces or even eliminates the large particle defect in the arc plasma, improves the transmission efficiency of the arc plasma and the deposition speed of a thin film, the voltage parameter of the lining bias power supply (15) is-200 to +200V, and is a direct current, single pulse, multiple pulses, direct current pulse composite or bipolar power supply, wherein the pulse type can adjust the pulse frequency, The pulse width and the pulse type generate periodic or continuous stable attraction to the large particle defects in the deposition process, thereby greatly reducing the probability that the large particles pass through the multistage magnetic field device (12) and the lining bias porous baffle device (14);
the twin target high-power pulse magnetron sputtering power supply (4) is started, the technological parameters required by the twin target high-power pulse magnetron sputtering power supply (5) are adjusted through direct current glow starting and pre-ionization, a twin target high-power pulse magnetron sputtering power supply waveform oscilloscope (7) displays the pulse waveform output by the twin target high-power pulse magnetron sputtering power supply (4), the twin target high-power pulse magnetron sputtering power supply (4) adopts the working modes of unipolar single pulse, unipolar multi-pulse, unipolar single-section deep oscillation pulse, unipolar multi-section deep oscillation pulse, bipolar single pulse, bipolar multi-pulse, bipolar single-section deep oscillation pulse, bipolar multi-section deep oscillation pulse, 100W-500 kW of output power, 0 kHz-10 kHz and 10A-5000A of peak current, the positive and negative pulse width is 1-3000 mus, the working voltage is 100-4000V, the positive and negative pulse interval is set to be 5-3000 mus, then the working voltage, the peak current, the positive and negative pulse width and the interval output by the twin target high-power pulse magnetron sputtering target source (5) are selected according to the type, the size and the deposition process of the twin target material, stable multi-component composite plasma is generated, and the element proportion of the twin target material in the film is adjusted; the pulse voltage, duty ratio of each section, frequency and deep oscillation waveform of the twin target high-power pulse magnetron sputtering power supply (4) can be independently adjusted, wherein the unipolar multi-pulse, unipolar single-section deep oscillation pulse and unipolar multi-section deep oscillation pulse can adjust the high-power starting pulse voltage amplitude and waveform mode, so that the twin target high-power pulse magnetron sputtering power supply (5) rapidly enters an abnormal glow discharge mode, the target current of the twin target high-power pulse magnetron sputtering power supply (5) is rapidly increased through the transient improvement of the pulse voltage peak value, the plasma density and ionization rate of the high-power pulse magnetron sputtering are increased, then the twin target high-power pulse magnetron sputtering power supply (4) enters a normal low-voltage high-current discharge state of the high-power pulse magnetron sputtering, and the discharge state of the twin target high-power pulse magnetron sputtering power supply (5) can be improved through the transient deep oscillation mode, the influence of unstable discharge factors such as sparking and ion resorption caused by charge accumulation on the film preparation is eliminated, and the deposition rate of the film is also favorably improved; the deep oscillation pulse bias can be started and started when the twin target high-power pulse magnetron sputtering power supply (4) works, the adverse effect of ignition on plasma discharge is reduced, the deep oscillation pulse bias can also be started in the middle, the plasma density is improved, the stress of film deposition is adjusted, the deep oscillation pulse bias can also be started at the end stage, the smooth proceeding of the next stage discharge is facilitated, the amplitude of the deep oscillation pulse voltage can also be adjusted to be different or in-stage variation, the deep oscillation pulse can also appear at the negative pulse stage, the deep oscillation pulse can also appear at the positive pulse stage and be matched with the output pulse of the bias power supply (1) in the cycle, the pulse waveform of the bias power supply is matched with the integral multiple of the waveform, different phases and different pulse widths of the twin target high-power pulse magnetron sputtering power pulse, and the film deposition is performed;
the waveform synchronous matching device (8) controls the output voltage of the bias power supply (1) and the output voltage of the twin target high-power pulse magnetron sputtering power supply (4) to ensure that the phase difference between the two is-1000 mus, so as to ensure the effective attraction of the matrix to the metal plasma and the adjustment of ion energy, and prepare pure metal films, compound ceramic films with different element proportions, functional films and high-quality films with nano multilayer or gradient structures;
the power supply (10) of the movable coil device is started, the movable coil device (9) is adjusted through the power supply (10) of the movable coil device, the input current of the movable coil device (9) is adjusted, the magnetic field generated by the movable coil device (9) is utilized to control the transmission path of the arc plasma transmitted from the multistage magnetic field device (12) and the lining bias porous baffle plate device (14), the shape of the movable coil device and the layout and direction of magnetic lines of force of the magnetic field are utilized, the movable coil can adopt a classic 90-degree bending type, and can also adopt a linear and bending and linear combination (the magnetic lines of force of the linear part are tangent and intersected with the magnetic lines of force of the bending part), a linear and linear combination (the intersection of the linear parts of two sections), a linear, arc and linear combination (the combination of the three sections are intersected and tangent) and a circular arc, a linear and circular arc combination (the three sections are tangent and intersected) and other typical coil structure combinations, the arc and the straight line part are determined according to the requirements of space positions and transmission paths, the separation from large particle defects is realized, the arc and the straight line parts reach the surface of a substrate with higher transmission efficiency, the problem of uneven film deposition caused by the limitation of deposition positions or the limitation of the shape of the substrate due to the space of a vacuum chamber and the layout design of a target source is solved, the rapid deposition of a film is carried out, the large particle defects in arc plasma are filtered and eliminated by a multi-stage magnetic field device (12), the ablation uniformity of the target material is ensured, the utilization efficiency of the target material is improved, the problems of unstable discharge and ion suck-back of a high-power pulse magnetron sputtering technology are solved, the composite plasma passes through a movable coil device (9) with higher transmission efficiency, the adjustment of the magnetic field direction and the magnetic field intensity is realized, and the composite plasma and the high-power pulse magnetron sputtering plasma are guided to reach any position in the vacuum chamber (17) or any shape of the substrate surface on a sample table (16) The number of turns of the coil, the distance between the coils, the shape, the transmission path and the like of the movable coil device (9) are adjusted to control the composite plasma, reduce the loss of the composite plasma in the vacuum chamber (17), eliminate the large particle defect in the arc plasma and carry out the rapid deposition of the film; the rheostat device (11) adjusts output resistance to realize positive bias voltage change on the movable coil device (9), an electric field generated by the positive bias voltage can realize attraction of electrons and residual large particles in the arc plasma, so that the ion number of the arc plasma output in the movable coil device (9) is increased, the transmission efficiency of the arc plasma in the movable coil device (9) is improved, and the defect of the residual large particles is eliminated; the movable coil device (9) selects a copper tube with low resistance, and the diameter, the thickness and the length of the copper tube are determined according to the number of turns of the movable coil device (9), the diameter of a coil channel, the shape of a coil, the distance between turns of the coil, the size of a vacuum chamber, the transmission path and the transmission distance of composite plasma; the positive and negative electrodes of the movable coil device power supply (10) provide proper current for the movable coil device (9) according to the magnetic field intensity, the direction and the cooling system, the input range of the current is 0-2000A, the stability of the whole vacuum system and the proper magnetic field output by the movable coil device (9) are ensured, the composite plasma is transmitted according to the path set by the movable coil device (9), the residual large particles are removed, meanwhile, the surface of the matrix is reached with high transmission efficiency, the loss of arc plasma in the vacuum chamber (17) is avoided, and the rapid deposition of the film is realized;
the arc ion plating target source (3), the twin target high-power pulse magnetron sputtering target source (5), the multi-stage magnetic field device (12) and the movable coil device (9) adopt a direct water cooling mode, the problem of temperature rise in the working process is avoided, and an external water cooler system provides enough cooling water flow and cooling temperature to ensure the normal operation of the whole vacuum system.
According to the preparation requirement of the film, relevant process parameters are adjusted to prepare pure metal films, compound ceramic films with different element ratios, functional films and high-quality films with nano multilayer or gradient structures.
The invention has the advantages that: a. the bipolar characteristic of a twin-target high-power pulse magnetron sputtering power supply is utilized to eliminate the problems of sparking and ion resorption caused by charge accumulation of high-power pulse magnetron sputtering discharge at present, an arc ion plating method is utilized to realize that a high-melting-point difficult-to-ionize target generates continuous stable and high-ionization-rate plasma, the twin-target high-power pulse magnetron sputtering technology realizes higher metal particle ionization rate of the target through high-pressure low-frequency pulse without other auxiliary ionization devices, no large-particle defects are generated on low-melting-point pure metal (such as aluminum and tin) or multi-element alloy materials (such as AlSi alloy) and non-metal materials (such as graphite and semiconductor material Si), two different unit targets or combinations of units and multi-elements and two multi-element targets can be adopted to realize multi-element composite plasma generation, and various units, ions, and the like can be deposited, Films of multiple and compound types and different element ratios; b. the arc ion plating target source can make up the limitations that the discharge of the high-power pulse magnetron sputtering target source is unstable and the high-melting point target material is difficult to ionize, and ensure the high-density continuous generation of the deposition ions; c. due to the adoption of the waveform synchronous matching device, the substrate can effectively attract ions generated by the twin target high-power pulse magnetron sputtering target source, the suck-back effect of the high-power pulse magnetron sputtering technology on the generated ions is reduced, the film deposition rate is ensured, and the energy of the deposited ions is greatly improved; d. by adjusting the technological parameters of the twin target high-power pulse magnetron sputtering target source and combining the technological parameters of the arc ion plating target source, the ion proportion of various elements in the composite plasma can be realized, and the deposition of films with different element proportions can be realized; e. the microstructure and the performance of the prepared film can be adjusted through pulse bias parameters, the pinning effect of high-energy ions on the growth of the film is realized by using the amplitude, the pulse width and the frequency of the pulse bias, the crystal structure and the stress state of the growth of the film are improved, the film-substrate bonding strength is improved, and the service performance of the film is improved; f. because the application limit of low-melting point pure metal (such as aluminum and tin) or multi-element alloy materials (such as AlSi alloy) and non-metal materials (such as graphite and semiconductor material Si) in arc ion plating is eliminated, the defect of large particles of low-melting point elements is avoided, the addition and the flexible adjustment of the proportion of the elements in the original multi-element film preparation process can be realized, the crystal structure of the prepared film is more compact, and the mechanical property of the film can be further improved; g. by utilizing the matching of the shape of the movable coil device and the layout and direction of magnetic lines of a magnetic field, the movable coil can adopt a classic 90-degree bending type, and can also adopt typical coil structure combinations such as straight line and bending, bending and straight line combination (the magnetic lines of straight line parts are tangent and intersected with the magnetic lines of bent parts), straight line and straight line combination (the magnetic lines of two straight line parts are intersected), straight line, arc and straight line combination (the combination of three sections are intersected and tangent) and arc, straight line and arc combination (the tangency and the intersection among the three parts), wherein the arc and the straight line parts are determined according to the requirements of spatial position and transmission path, the effective control of an arc plasma transmission path is realized, the large particle defects remained in the multistage magnetic field device and the lining bias porous baffle device are further eliminated, and the problems of unstable discharge and ion suck-back of a high-power pulse magnetron sputtering technology are overcome, the loss of the composite plasma in the transmission process of the vacuum chamber is reduced, the transmission efficiency of the composite plasma and the deposition speed of the film are further improved by guiding the magnetic field of the movable coil, the problem of uneven film deposition caused by the limitation of the deposition position or the limitation of the matrix shape due to the space and the target source layout design of the vacuum chamber is solved, the film can be prepared at the optimal position of the vacuum chamber, the series resistance value of the movable coil can be adjusted by the rheostat device, the adjustment of the positive bias parameter of the movable coil is realized, the attraction of electrons and residual large particles in the arc plasma is realized, the transmission efficiency of the arc plasma in the movable coil is improved, the defect of residual large particles is eliminated, and the deposition speed of the film is increased; h. the multistage magnetic field filtering device can ensure the stable movement of the electric arc on the surface of the target through the constraint of the magnetic field to generate continuous electric arc plasma, the high-efficiency transmission of the electric arc plasma in the multistage magnetic field device is realized through the magnetic lines of force of the multistage magnetic field, the moving path of the electric arc plasma and the large particle defect is changed to realize the separation of the electric arc plasma and the large particle defect, and the large particle defect in the electric arc plasma is further reduced or even eliminated; i. the lining bias porous baffle device can continuously or periodically effectively attract large particles and continuously or periodically repel deposited ions by applying a positive bias compounded by direct current, pulse or direct current pulse, and can reduce the loss of plasma in the transmission process in the tube by bipolar pulse oscillation of the positive bias and the negative bias, thereby further improving the transmission efficiency of arc plasma and the deposition speed of a film; j. the lining bias porous baffle device can realize the mechanical blocking shielding effect on large particle defects by utilizing the type, the aperture and the hole spacing of the baffle holes according to the shape of the baffle device, limit the motion direction of the large particle defects to eliminate the large particle defects in the arc plasma, is convenient to clean and can effectively avoid the pollution of film components caused by the secondary sputtering of pollutants on the surface of the lining device after the target material is replaced; k. the pulse bias power supply eliminates the residual large particle defects and optimizes the regulation of the composite plasma energy by adjusting the pulse type, the pulse amplitude, the pulse width and the pulse frequency and utilizing the rejection suppression effect of the electric field; the microstructure and the performance of the prepared film can be adjusted through pulse bias parameters, the pinning effect of high-energy ions on the growth of the film is realized by utilizing the type, the amplitude, the pulse width and the frequency of the pulse bias, the crystal structure and the stress state of the growth of the film are improved, the bonding strength is improved, and the service performance of the film is improved; the film prepared by the vacuum coating device compounded by the combined magnetic field and the lining porous baffle eliminates the defect of large particles in the film, reduces the loss of the composite plasma in a filtering device and a vacuum chamber, improves the use efficiency of the composite plasma, realizes the rapid preparation of the film, can ensure that the crystal structure and the microstructure of the film are more compact, and is beneficial to further improving the use performance of the film.
A vacuum coating device combining a combined magnetic field and a lining porous baffle plate can be combined by a single set or multiple sets, and is combined with various types of combinations of waveform control of a waveform synchronous matching device (8), a multistage magnetic field device (12), a lining bias voltage porous baffle plate device (14) and a movable coil device (9) to realize optimized matching of different waveforms and transmission path guidance of a multistage magnetic field and a movable coil magnetic field, and prepare a pure metal film, a compound ceramic film with different element proportions, a functional film and a film with a nano multilayer or gradient structure at any position in a vacuum chamber, or adopt the single set or multiple sets of the device and combine one or more than two methods of traditional direct current magnetron sputtering, pulse magnetron sputtering, traditional electric arc ion plating and pulse cathode arc, and then adopt direct current bias voltage, pulse bias voltage or direct current pulse composite bias voltage, the film deposition is carried out by compounding two or more deposition modes, and the pure metal film, the compound ceramic film with different element ratios, the functional film and the high-quality film with a nano multilayer or gradient structure are prepared.
Drawings
FIG. 1 is a simplified assembly diagram of a vacuum coating apparatus incorporating a combined magnetic field and a biased porous baffle of the present invention in assembly 1; FIG. 2 is a simplified view of the assembly of the vacuum coating apparatus of the present invention combining a magnetic field with a biased porous baffle plate; FIG. 3 is a schematic view of the 6 structural arrangements of the moving coil in the assembly diagram of FIG. 1; FIG. 4 is a schematic view of the 7 configurations of the moving coil in the 2 nd assembly diagram; FIG. 5 is a schematic view of an assembly of a liner biasing perforated barrier apparatus and a schematic view of 4 exemplary perforated barriers; FIG. 6 is a waveform synchronization matching apparatus; FIG. 7 is a twin target high power pulsed magnetron sputtering power supply voltage waveform; FIG. 8 is a bias power supply pulse waveform and a twin target high power pulse magnetron sputtering unipolar single pulse waveform integral multiple; FIG. 9 shows that the bias power pulse waveform is out of phase with the twin target high power pulse magnetron sputtering unipolar single pulse waveform; FIG. 10 is a matching graph of different pulse widths of a bias power supply pulse waveform and a twin target high power pulse magnetron sputtering unipolar single pulse waveform.
Detailed Description
The first embodiment is as follows: the following describes the present embodiment with reference to fig. 1-10, and the apparatus used in the vacuum coating apparatus combining a magnetic field and a lining porous baffle plate in the present embodiment comprises a bias power supply (1), an arc power supply (2), an arc ion plating target source (3), a twin target high power pulse magnetron sputtering power supply (4), a twin target high power pulse magnetron sputtering target source (5), a bias power waveform oscilloscope (6), a twin target high power pulse magnetron sputtering power waveform oscilloscope (7), a waveform synchronization matching apparatus (8), a movable coil apparatus (9), a movable coil apparatus power supply (10), a varistor apparatus (11), a multistage magnetic field apparatus (12), a multistage magnetic field apparatus power supply (13), a lining bias porous baffle plate apparatus (14), a lining bias power supply (15), a sample stage (16) and a vacuum chamber (17);
in the device:
a substrate workpiece to be processed is arranged on a sample table (16) in a vacuum chamber (17), an electric arc ion plating target source (3), a twin target high-power pulse magnetron sputtering target source (5), a movable coil device (9) and the vacuum chamber (17) are mutually insulated, the workpiece is arranged on the sample table (16), the sample table (16) is connected with the negative electrode output end of a bias power supply (1), the electric arc ion plating target source (3) and the twin target high-power pulse magnetron sputtering target source (5) are arranged on the vacuum chamber (17) and are respectively connected with the negative electrode output ends of an electric arc power supply (2) and the twin target high-power pulse magnetron sputtering power supply (4), one end of a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7) is grounded, the other end of the twin target high-power pulse magnetron sputtering power supply (4) is connected with the output end, the movable coil device (9) is connected with a movable coil device power supply (10) through the positive and negative electrode input ends on a flange port, the positive and negative connection method can be determined according to the direction of an output magnetic field, the rheostat device (11) is connected with the movable coil device (9) in series and is connected into a loop of a power supply (10) of the movable coil device, the negative electrode of the bias power supply (1) is connected with the sample table (16), one end of a bias power supply waveform oscilloscope (6) is grounded, the other end of the bias power supply waveform oscilloscope is connected with the output end of the bias power supply (1), each stage of magnetic fields of the multistage magnetic field device (12) are connected with each output end of the multistage magnetic field device power supply (13), the positive and negative connection method can be determined according to the direction of the output magnetic field, the lining bias porous baffle device (14) is connected with the positive output end of the lining bias power supply (15), and a power supply master control switch and an external water-cooling circulation system are started;
and (3) thin film deposition: the vacuum chamber (17) is vacuumized until the vacuum degree in the vacuum chamber (17) is less than 10-4When Pa is needed, the working gas is introduced to 0.01 Pa-10 Pa, the bias power supply (1) and the bias power waveform oscilloscope (12) are started, and the bias power supply (1) can be direct current, monopulse, multipulse, direct current pulse composite or bipolarThe method comprises the following steps of (1) adjusting a linear pulse bias voltage, an output bias voltage amplitude, a pulse frequency and a pulse width, wherein the peak voltage value of an output pulse of a bias power supply (1) is 0-1.2 kV, the pulse frequency is 0 Hz-80 kHz, the pulse width is 1-90%, the working current is 0-400A, and the maximum output power is 200 kW;
the waveform synchronization matching device (8) is started, a bias power waveform oscilloscope (6) is used for displaying the waveform output by the bias power (1), a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7) is used for displaying the output waveform of the twin target high-power pulse magnetron sputtering power (4), and the bias power (1) and the twin target high-power pulse magnetron sputtering power (4) are controlled to work through a synchronization trigger signal output by the waveform synchronization matching device (8);
starting an arc power supply (2), cleaning the surface of an arc ion plating target source (3) through arc spot movement of an electric arc, and adjusting required process parameters, wherein the current value output by the arc power supply (2) is 10-300A, and the maximum output power is 12 kW;
the power supply (13) of the multi-stage magnetic field device is turned on, the multi-stage magnetic field device (12) is adjusted through the multi-stage magnetic field device power supply (13), arc plasma is kept to be stably generated in the arc ion plating target source (3) and large particle defects are filtered and eliminated, the ablation uniformity of the target is guaranteed, the utilization efficiency of the target is improved, the arc plasma passes through the multi-stage magnetic field device (12) with high transmission efficiency, the multi-stage magnetic field device (12) adopts a purple copper wire with an insulated surface, the diameter and the number of turns of the wire are determined according to passing current and magnetic field intensity, the multi-stage magnetic field device power supply (13) supplies power to each stage of magnetic field respectively and independently, independent adjustment of each stage of magnetic field is achieved, and after the structure of the device is determined, the direction and the intensity of each stage of magnetic field output by the multi-stage magnetic field device power supply (13) are adjusted through output current of the multi-stage magnetic field device power supply (13);
the inner lining biasing porous baffle plate device (14) can be matched with the multistage magnetic field device (12) to design the diameter and the type of the holes of the baffle plate, the size and the distance between the baffles are connected and fixed in position through bolts and nuts of non-magnetic stainless steel, disassembly, assembly and pollutant cleaning are facilitated, the lining bias pressure porous baffle device (14) and the multistage magnetic field device (12) are movably and insulatively assembled together, the lining bias pressure porous baffle device (14) can be disassembled, cleaned and installed in time according to the surface pollution degree, the problems that the inner wall of a pipe of the multistage magnetic field device (12) is polluted and difficult to clean under the condition of no lining are solved, the distance between the porous baffles of the lining bias pressure porous baffle device (14) is matched with the lengths of all stages of magnetic fields of the multistage magnetic field device (12), and the outer diameter of the porous baffles of the lining bias pressure porous baffle device (14) is slightly smaller than the inner diameter of the multistage magnetic field device (12); the size and the type of the aperture in the porous baffle of the lining bias porous baffle device (14) are selected according to different targets and process parameters, and the mechanical blocking and shielding of large particles can be realized through the diameter, the size and the type of the aperture in the porous baffle of the lining bias porous baffle device (14) and the structural combination of the baffles at all levels (as shown in figure 5);
the multi-stage magnetic field device (12) and the lining bias voltage porous baffle device (14) are made of a non-magnetic and cleaning-resistant 304 stainless steel material, the length, the inner diameter, the outer diameter, the thickness, the number of turns of a magnetic field and the direction of the multi-stage magnetic field device (12) are determined according to the diameter, the cooling distance and the transmission distance of a target, the lining bias voltage porous baffle device (14) determines the outer diameter according to the inner diameter of the multi-stage magnetic field device (12), proper thickness, proper pore size and proper type and structural layout of each stage of baffle are selected according to requirements, and the multi-stage magnetic field device is processed according to actual design parameters;
the lining bias power supply (15) is started, the lining bias porous baffle device (14) keeps direct current, single pulse, multiple pulses, direct current pulse composite or bipolar pulse bias, wherein the single pulse, multiple pulses or bipolar pulse bias can adjust the pulse frequency, the pulse width and the pulse type, the adjustment of the output voltage ensures that the lining bias porous baffle device (14) attracts large particles, repels deposited ions, reduces the loss of arc plasma in the transmission process of the tube, reduces or even eliminates the large particle defect of the arc plasma, improves the transmission efficiency of the arc plasma and the deposition speed of a film, the voltage parameter of the lining bias power supply (15) is-200 to +200V, and is a direct current, single pulse, multiple pulses, direct current pulse composite or bipolar pulse power supply, wherein the pulse type can adjust the pulse frequency, The pulse width and the pulse type generate periodic or continuous stable attraction to the large particle defects in the deposition process, thereby greatly reducing the probability that the large particles pass through the multistage magnetic field device (12) and the lining bias porous baffle device (14);
the twin target high-power pulse magnetron sputtering power supply (4) is started, the technological parameters required by the twin target high-power pulse magnetron sputtering power supply (5) are adjusted through direct current glow starting and pre-ionization, a twin target high-power pulse magnetron sputtering power supply waveform oscilloscope (7) displays the pulse waveform output by the twin target high-power pulse magnetron sputtering power supply (4), the twin target high-power pulse magnetron sputtering power supply (4) adopts the working modes of unipolar single pulse, unipolar multi-pulse, unipolar single-section deep oscillation pulse, unipolar multi-section deep oscillation pulse, bipolar single pulse, bipolar multi-pulse, bipolar single-section deep oscillation pulse, bipolar multi-section deep oscillation pulse, 100W-500 kW of output power, 0 kHz-10 kHz and 10A-5000A of peak current, the positive and negative pulse width is 1-3000 mus, the working voltage is 100-4000V, the positive and negative pulse interval is set to be 5-3000 mus, then the working voltage, the peak current, the positive and negative pulse width and the interval output by the twin target high-power pulse magnetron sputtering target source (5) are selected according to the type, the size and the deposition process of the twin target material, stable multi-component composite plasma is generated, and the element proportion of the twin target material in the film is adjusted; the pulse voltage, duty ratio, frequency and deep oscillation waveform of the twin target high-power pulse magnetron sputtering power supply (4) can be independently adjusted, wherein the unipolar multi-pulse, unipolar single-section deep oscillation pulse and unipolar multi-section deep oscillation pulse can adjust the high-power starting pulse voltage amplitude and waveform mode, so that the twin target high-power pulse magnetron sputtering power supply (5) rapidly enters an abnormal glow discharge mode, the target current of the twin target high-power pulse magnetron sputtering power supply (5) is rapidly increased through the transient improvement of the pulse voltage peak value, the plasma density and ionization rate of the twin target high-power pulse magnetron sputtering are increased, then the twin target high-power pulse magnetron sputtering power supply (4) enters a normal low-voltage high-current discharge state of the high-power pulse magnetron sputtering, and the discharge state of the twin target high-power pulse magnetron sputtering power supply (5) can be improved through the transient deep oscillation mode, the influence of unstable discharge factors such as sparking and ion resorption caused by charge accumulation on the film preparation is eliminated, and the deposition rate of the film is also favorably improved; the deep oscillation pulse bias can be started and started when the twin target high-power pulse magnetron sputtering power supply (4) works, the adverse effect of ignition on plasma discharge is reduced, the deep oscillation pulse bias can also be started in the middle, the plasma density is improved, the stress of film deposition is adjusted, the deep oscillation pulse bias can also be started at the end stage, the smooth proceeding of the next stage discharge is facilitated, the amplitude of the deep oscillation pulse voltage can also be adjusted to be different or in-stage variation, the deep oscillation pulse can also appear at the negative pulse stage, the deep oscillation pulse can also appear at the positive pulse stage and be matched with the output pulse of the bias power supply (1) in the cycle, the pulse waveform of the bias power supply is matched with the integral multiple of the waveform, different phases and different pulse widths of the twin target high-power pulse magnetron sputtering power pulse, and the film deposition is performed;
the waveform synchronous matching device (8) controls the output voltage of the bias power supply (1) and the output voltage of the twin target high-power pulse magnetron sputtering power supply (4) to ensure that the phase difference between the two is-1000 mus, so as to ensure the effective attraction of the matrix to the metal plasma and the adjustment of ion energy, and prepare pure metal films, compound ceramic films with different element proportions, functional films and high-quality films with nano multilayer or gradient structures;
the power supply (10) of the movable coil device is started, the movable coil device (9) is adjusted through the power supply (10) of the movable coil device, the input current of the movable coil device (9) is adjusted, the magnetic field generated by the movable coil device (9) is utilized to control the transmission path of the arc plasma transmitted from the multistage magnetic field device (12) and the lining bias porous baffle plate device (14), the shape of the movable coil device and the layout and direction of magnetic lines of force of the magnetic field are utilized, the movable coil can adopt a classic 90-degree bending type, and can also adopt a linear and bending and linear combination (the magnetic lines of force of the linear part are tangent and intersected with the magnetic lines of force of the bending part), a linear and linear combination (the intersection of the linear parts of two sections), a linear, arc and linear combination (the combination of the three sections are intersected and tangent) and a circular arc, a linear and circular arc combination (the three sections are tangent and intersected) and other typical coil structure combinations, the arc and the straight line part are determined according to the requirements of space position and transmission path (as shown in figures 1-4), the separation from the large particle defect is realized, the arc and the straight line part reach the surface of a substrate with higher transmission efficiency, the problem of uneven film deposition caused by the limitation of deposition position or the limitation of substrate shape caused by the layout design of vacuum chamber space and target source is solved, the rapid film deposition is carried out, the large particle defect in the arc plasma is filtered and eliminated by a multi-stage magnetic field device (12) and a lining bias voltage porous baffle device (14), the ablation uniformity of the target is ensured, the utilization efficiency of the target is improved, the problems of unstable discharge and ion resorption in the high-power pulse magnetron sputtering technology are solved, the arc plasma passes through a movable coil device (9) with higher transmission efficiency, and the adjustment of the magnetic field direction and the magnetic field intensity is realized at the same time, guiding the arc plasma and the high-power pulse magnetron sputtering plasma to reach any position in a vacuum chamber (17) or the surface of a substrate with any shape on a sample table (16), and adjusting the number of turns of a coil, the distance between the coils, the shape, a transmission path and the like of a movable coil device (9) to control the composite plasma, reduce the loss of the composite plasma in the vacuum chamber (17), eliminate the large-particle defect in the arc plasma and perform rapid deposition of a film; the rheostat device (11) adjusts output resistance to realize positive bias voltage change on the movable coil device (9), an electric field generated by the positive bias voltage can realize attraction of electrons and residual large particles in the arc plasma, so that the ion number of the arc plasma output in the movable coil device (9) is increased, the transmission efficiency of the arc plasma in the movable coil device (9) is improved, and the defect of the residual large particles is eliminated; the movable coil device (9) selects a copper tube with low resistance, and the diameter, the thickness and the length of the copper tube are determined according to the number of turns of the movable coil device (9), the diameter of a coil channel, the shape of a coil, the distance between turns of the coil, the size of a vacuum chamber, the transmission path and the transmission distance of arc plasma; the positive and negative electrodes of the movable coil device power supply (10) provide proper current for the movable coil device (9) according to the magnetic field intensity, the direction and the cooling system, the input range of the current is 0-2000A, the stability of the whole vacuum system and the proper magnetic field output by the movable coil device (9) are ensured, arc plasma is transmitted according to the path set by the movable coil device (9), the residual large particles are removed, meanwhile, the surface of a matrix is reached with high transmission efficiency, the loss of the arc plasma in the vacuum chamber (17) is avoided, and the rapid deposition of a film is realized;
the arc ion plating target source (3), the twin target high-power pulse magnetron sputtering target source (5), the multi-stage magnetic field device (12) and the movable coil device (9) adopt a direct water cooling mode, the problem of temperature rise in the working process is avoided, and an external water cooler system provides enough cooling water flow and cooling temperature to ensure the normal operation of the whole vacuum system.
The output waveform of the bias power supply (1) is direct current, single pulse, direct current pulse composite, multi-pulse composite or bipolar pulse.
The output direct current of the arc power supply (2), single pulse, direct current pulse composite or multi-pulse composite.
The arc ion plating target source (3) adopts a high-melting-point difficult-to-ionize target material, a low-melting-point pure metal or multi-component alloy material and a non-metal material (such as graphite), the twin-target high-power pulse magnetron sputtering target source (5) adopts a low-melting-point pure metal (such as aluminum and tin) or multi-component alloy material (such as AlSi alloy) and a non-metal material (such as graphite and semiconductor material Si), and a single target, a plurality of targets or a composite target can be used for carrying out pure metal thin films, compound ceramic thin films with different element ratios, functional thin films, multi-component multi-layer, superlattice and high-quality thin films with nano multi-layer or gradient structures.
The working gas is argon or the mixed gas of one or more of nitrogen, acetylene, methane, silane or oxygen to prepare pure metal film, compound ceramic film with different element proportions, functional film, multi-component multi-layer, superlattice, nano multi-layer or gradient structure film.
A vacuum coating device combining a magnetic field and a lining porous baffle plate fully utilizes the bipolar characteristic of a twin-target high-power pulse magnetron sputtering power supply to eliminate the problems of sparking and ion resorption caused by charge accumulation of current high-power pulse magnetron sputtering discharge, then utilizes an electric arc ion plating method to realize that a high-melting-point difficult-to-ionize target material generates continuous stable plasma with high ionization rate, adopts a twin-target high-power pulse magnetron sputtering technology to realize higher ionization rate of metal particles of the target material through high-voltage low-frequency pulse without other auxiliary ionization devices, does not generate large particle defects for low-melting-point pure metal (such as aluminum and tin) or multi-element alloy materials (such as AlSi alloy) and non-metal materials (such as graphite and semiconductor material Si), and can also adopt two different unit target materials or combination of unit target materials and multi-element target materials, two multi-element target materials and the like, the generation of multi-element composite plasma is realized, and films of various units, multi-element and compound types and different element ratios can be deposited; meanwhile, the waveform synchronous matching device is used for controlling the negative bias applied to the workpiece and the parameters of the twin-target high-power pulse magnetron sputtering process, so that the potential distribution of the plasma region of the twin-target high-power pulse magnetron sputtering target source is favorably improved, ions generated by the twin-target high-power pulse magnetron sputtering are fully attracted to move towards the workpiece, and the problem of low film deposition efficiency caused by the ion resorption effect in the high-power pulse magnetron sputtering is effectively solved; meanwhile, the arc ion plating technology is used for generating stable and continuous metal plasmas with high ionization rate, so that the defect of unstable discharge of the high-power pulse magnetron sputtering technology is overcome, the chemical synthesis reaction of ions with high ionization rate on the surface of a workpiece is facilitated, and compound ceramic films, functional films, multi-component multi-layer films, super-lattices and films with gradient structures or pure metal films with different element ratios are prepared. By utilizing the matching of the shape of the movable coil device and the layout and direction of magnetic force lines of a magnetic field, the movable coil can adopt a classic 90-degree bending type, and can also adopt typical coil structure combinations such as a straight line, a bend and a straight line combination (the magnetic force lines of the straight line part are tangent and intersected with the magnetic force lines of the bent part), a straight line and straight line combination (the magnetic force lines of the two straight line parts are intersected), a straight line, an arc and straight line combination (the combination of three sections are intersected and tangent) and an arc, a straight line and an arc combination (the tangency and the tangency among the three parts) and the like, wherein the arc and the straight line part are determined according to the requirements of spatial position and a transmission path, the effective control on the transmission path of arc plasma and twin target high-power pulse magnetron sputtering plasma is realized, the large particle defects remained in the arc plasma transmitted from the multistage magnetic field device and the lining bias porous baffle device are eliminated, overcomes the problems of unstable discharge and ion resorption in the high-power pulse magnetron sputtering technology, reduces the loss of the composite plasma in the transmission process of the vacuum chamber, the transmission efficiency of the composite plasma and the deposition speed of the film are further improved by the guidance of the magnetic field of the movable coil, the problem of uneven film deposition caused by the limitation of deposition positions or the limitation of substrate shapes caused by the layout design of the space of a vacuum chamber and a target source is solved, the preparation of the film can be realized at the optimal position of the vacuum chamber, the series resistance value of the movable coil can be adjusted through the rheostat device, the adjustment of the positive bias parameters of the movable coil is realized, the attraction of electrons and residual large particles in the arc plasma is realized, the transmission efficiency of the arc plasma in the movable coil is improved, the defect of residual large particles is eliminated, and the deposition speed of the film is increased; the stable movement of the electric arc on the surface of the target material is ensured by utilizing the magnetic field constraint of the multistage magnetic field filtering device, continuous electric arc plasma is generated, the high-efficiency transmission of the electric arc plasma in the multistage magnetic field device is realized through the magnetic lines of the multistage magnetic field, the moving path of the electric arc plasma and the large particle defect is changed to realize the separation of the electric arc plasma and the large particle defect, and the large particle defect in the electric arc plasma is further reduced or even eliminated; the lining biasing porous baffle plate device is utilized to apply direct current, pulse or direct current pulse composite positive bias, continuously or periodically effectively attract large particles, effectively avoid the problem of large particles generated by low-melting point materials, the liner bias porous baffle device can realize the mechanical blocking and shielding effect on large particle defects by utilizing the type, the aperture and the hole spacing of the porous baffle plate and the structural combination among all levels of baffle plates through the shape of the liner bias porous baffle device, limit the movement path of the large particle defects to eliminate the large particle defects in the arc plasma and reduce the probability that the large particles reach the surface of a deposition sample through the liner bias porous baffle device; the lining bias porous baffle device is connected through a non-magnetic rivet, so that the lining bias porous baffle device can be quickly disassembled and assembled, is convenient to clean, avoids the problem that the inner wall of a pipe of the multistage magnetic field device is polluted and cleaned in a lining-plate-free state, and can effectively avoid the pollution of film components caused by secondary sputtering of pollutants on the surface of the lining device after the target material is replaced; the pulse bias power supply eliminates the residual large particle defects and adjusts and optimizes the energy of the composite plasma by adjusting the pulse type, the pulse amplitude, the pulse width and the pulse frequency and utilizing the rejection suppression effect of the electric field, improves the interval potential distribution of the plasma near the matrix, fully attracts the composite plasma to move towards a workpiece, and realizes the rapid deposition of the film; the microstructure and the performance of the prepared film can be adjusted through pulse bias parameters, the pinning effect of high-energy ions on the growth of the film is realized by utilizing the type, the amplitude, the pulse width and the frequency of the pulse bias, the crystal structure and the stress state of the growth of the film are improved, the bonding strength is improved, and the service performance of the film is improved; meanwhile, the arc ion plating technology is utilized to generate stable and continuous metal plasma with high ionization rate, which is beneficial to the chemical synthesis reaction of ions with high ionization rate on the surface of a workpiece, and compound ceramic films, functional films, multi-component multi-layer films, super lattices and films with gradient structures or pure metal films with different element ratios are prepared; the film prepared by the vacuum coating device combining the combined magnetic field and the lining porous baffle eliminates the large-particle defect in the film, reduces the loss of composite plasma in a filtering device and a vacuum chamber, avoids the pollution of residues on the surface of the lining device to the film caused by the replacement of different targets, improves the use efficiency of the composite plasma, realizes the rapid preparation of the film, optimizes the energy distribution of the composite plasma by pulse bias, can ensure that the crystal structure and microstructure of the film are more compact, and is favorable for further improving the use performance of the film.
The second embodiment is as follows: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the period (shown in figure 7) of the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is integral multiple of the output pulse of the bias power supply (1), as shown in figure 8, the pulse period output of the twin target high-power pulse magnetron sputtering power supply (4) is integral multiple of the output pulse of the bias power supply (1) The pulse period is 8 times, the technological parameters are adjusted, the film deposition is carried out, and the multilayer structure film with different stress states, microstructures and element proportions is prepared, and the rest are the same as the first embodiment.
The third concrete implementation mode: the difference between the present embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device with a lining porous baffle, an arc power supply (2) is turned on, a multi-stage magnetic field device power supply (13) is turned on to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is turned on to adjust the bias voltage of a lining bias porous baffle device (14), a movable coil device power supply (10) is turned on to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used to control the bias power supply (1) and a twin target high power pulse magnetron sputtering power supply (4) to be turned on simultaneously, the twin target high power pulse magnetron sputtering power supply (4) outputs high power pulses (shown in figure 7) and the bias power supply (1) outputs bias pulse waveforms with adjustable phases, as shown in figure 9, when the pulse width is the same, the output pulse waveforms of the two power supplies can be completely overlapped, partially overlapped or not overlapped due to different phase differences, so that reasonable matching of the two power supply pulses is selected according to a film deposition process, process parameters are adjusted, film deposition is carried out, and the multilayer structure film with different stress states, microstructures and element proportions is prepared, and the others are the same as those of the first embodiment.
The fourth concrete implementation mode: the difference between the present embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device with a lining porous baffle, an arc power supply (2) is turned on, a multi-stage magnetic field device power supply (13) is turned on to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is turned on to adjust the bias voltage of a lining bias porous baffle device (14), a movable coil device power supply (10) is turned on to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used to control the bias power supply (1) and a twin target high power pulse magnetron sputtering power supply (4) to be turned on simultaneously, the twin target high power pulse magnetron sputtering power supply (4) outputs high power pulses (shown in figure 7) and the pulse width of the output pulses of the bias power supply (1) is independently adjustable, as shown in figure 9, the different pulse widths enable the output pulse waveforms of the two power supplies to cover the former and the latter or completely coincide, the technological parameters are adjusted, the thin film deposition is carried out, and the multilayer structure thin film with different stress states, microstructures and element proportions is prepared, and the others are the same as the first embodiment.
The fifth concrete implementation mode: the present embodiment is different from the first embodiment in that the apparatus further includes: and step three, combining one or more of the traditional direct current magnetron sputtering method, the pulse magnetron sputtering method, the traditional arc ion plating method and the pulse cathode arc method, and applying a direct current bias voltage, a pulse bias voltage, a direct current pulse composite bias voltage or a bipolar pulse bias voltage device on the workpiece to perform film deposition to prepare a pure metal film, a compound ceramic film with different element ratios, a functional film and a high-quality film with a nano multilayer or gradient structure.
The sixth specific implementation mode: the difference between the first embodiment and the second embodiment is that a combined magnetic field is connected with a vacuum coating device lined with a porous baffle plate in a composite mode, in the second step, a twin-target high-power pulse magnetron sputtering power supply (4) can be used for carrying out magnetron sputtering and combining with a high-voltage pulse bias power supply for carrying out ion implantation and deposition, the binding force of the film and a substrate is improved, then the third step is carried out, and the second step and the third step are repeatedly carried out to prepare multilayer-structure films with different stress states, microstructures and element proportions, and the rest are the same as the second embodiment.
The seventh embodiment: the difference between the first embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device lined with a porous baffle plate in a composite mode, in the second step, a twin-target high-power pulse magnetron sputtering power supply (4) can be used for carrying out magnetron sputtering and combining with a high-voltage pulse bias power supply for carrying out ion implantation and deposition, the binding force of the film and a substrate is improved, then the third step is carried out, the second step and the third step are repeatedly carried out, the multilayer structure film with different stress states, microstructures and element proportions is prepared, and the rest is the same as the third embodiment.
The specific implementation mode is eight: the difference between the first embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device lined with a porous baffle plate in a composite mode, in the second step, a twin-target high-power pulse magnetron sputtering power supply (4) can be used for carrying out magnetron sputtering and combining with a high-voltage pulse bias power supply for carrying out ion implantation and deposition, the binding force of the film and a substrate is improved, then the third step is carried out, the second step and the third step are repeatedly carried out, the multilayer structure film with different stress states, microstructures and element proportions is prepared, and the rest is the same as the fourth embodiment.
The specific implementation method nine: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is unipolar multi-pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The detailed implementation mode is ten: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a unipolar single-section deep oscillation pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in the period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The concrete implementation mode eleven: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a unipolar single-section deep oscillation pulse (shown in figure 7), wherein the deep oscillation pulse voltage can be started and started when the twin target high-power pulse magnetron sputtering power supply (4) works, the plasma discharge is favorably reduced by the adverse effect of ignition on the plasma discharge, the plasma can be started in the middle, the plasma density is favorably improved, the stress of film deposition is adjusted, the plasma can be started at the end stage, the smooth discharge at the next stage is favorably realized, the amplitude of the deep oscillation pulse voltage can be the same as that of the pulse stage or can be different, the deep oscillation pulse stage can occupy the whole pulse period to form a deep oscillation pulse voltage mode and then is matched with the output pulse of the bias power supply (1) with the period, the pulse waveform of the bias power supply is matched with the integral multiple, different phases and different pulse widths of the twin target high-power pulse magnetron sputtering pulse waveform, as shown in fig. 8, 9 and 10, the process parameters are adjusted, and the thin film deposition is performed to prepare the multi-layer structure thin film having different stress states, microstructures and element ratios, which are otherwise the same as those of the first embodiment.
The specific implementation mode twelve: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronous matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a unipolar multi-section deep oscillation pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in the period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The specific implementation mode is thirteen: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling a bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a unipolar multi-stage deep oscillation pulse (shown in figure 7), wherein the deep oscillation pulse bias voltage can be started and started when the twin target high-power pulse magnetron sputtering power supply (4) works, the method is favorable for reducing the adverse effect of ignition on plasma discharge, can be started in the middle, is favorable for improving the plasma density and adjusting the stress of film deposition, can also be started at the end stage and is favorable for smooth discharge at the next stage, the amplitude of each section of deep oscillation pulse voltage can be the same as that of the pulse stage or different from that of the pulse stage, the same or different deep oscillation pulse voltage amplitudes can be adopted, the amplitude of the deep oscillation pulse voltage can be adjusted to be different or in a step change manner and then matched with the output pulse of a bias power supply (1) with the period, the pulse waveform of the bias power supply is matched with the integral multiple of the pulse waveform of twin target high-power pulse magnetron sputtering, different phases and different pulse widths, as shown in figures 8, 9 and 10, the technological parameter adjustment is carried out for film deposition to prepare the film with different stress states, The microstructure and element ratio of the multilayer structure film are the same as those in the first embodiment.
The specific implementation mode is fourteen: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronous matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar single pulse (shown in figure 7), wherein the integral voltage amplitude in the end stage is beneficial to reducing the potential accumulation of a target surface, and (3) eliminating the ignition phenomenon, enabling the discharge of the next pulse to be carried out smoothly, matching the discharge with the output pulse of the bias power supply (1) with the period, and matching the pulse waveform of the bias power supply with integral multiple, different phases and different pulse widths of the twin target high-power pulse magnetron sputtering pulse waveform, as shown in fig. 8, 9 and 10, adjusting process parameters, carrying out film deposition, and preparing the multilayer structure film with different stress states, microstructures and element proportions, wherein the rest is the same as the first embodiment.
The specific implementation method nine: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronous matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is bipolar multi-pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in the period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The concrete implementation mode is fifteen: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar unipolar single-section deep oscillation pulse (shown in figure 7), and then is matched with the output pulse of the bias power supply (1) in the period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The specific implementation mode is sixteen: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar unipolar single-section deep oscillation pulse (shown in figure 7), wherein the deep oscillation pulse bias voltage can be started and started when the twin target high-power pulse magnetron sputtering power supply (4) works, the plasma discharge is favorably reduced by the adverse effect of ignition on the plasma discharge, the plasma can be started in the middle, the plasma density is favorably improved, the stress of film deposition is adjusted, the plasma can be started at the end stage, the smooth proceeding of the discharge at the next stage is favorably realized, the amplitude value of the deep oscillation pulse voltage can be adjusted to be different or step-changed amplitude values, the deep oscillation pulse can also appear at the negative pulse stage, the deep oscillation pulse can also appear at the positive pulse stage, and then the deep oscillation pulse is matched with the output pulse of the bias power supply (1) with the period as the cycle, the bias power supply pulse waveform is matched with the integral multiple of the twin target high-power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in figures 8, 9 and 10, the technological parameter adjustment is carried out, the film deposition is carried out, and the multilayer structure films with different stress states, microstructures and element proportions are prepared, the rest is the same as the first embodiment.
Seventeenth embodiment: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronous matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar unipolar multi-stage deep oscillation pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The specific implementation mode is eighteen: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling a bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar unipolar multi-stage deep oscillation pulse (shown in figure 7), wherein the deep oscillation pulse bias voltage can be started when the twin target high-power pulse magnetron sputtering power supply (4) works, the plasma discharge is favorably reduced by the adverse effect of ignition on the plasma discharge, the plasma can be started in the middle, the plasma density is favorably improved, the stress of film deposition is adjusted, the plasma can be started at the end stage, the smooth proceeding of the discharge at the next stage is favorably realized, the amplitude of the deep oscillation pulse voltage can be the same as that of the pulse stage or can be different, the amplitude of the deep oscillation pulse voltage can be adjusted to be different or changed in stages, the deep oscillation pulse can also appear at the negative pulse stage, the deep oscillation pulse can also appear at the positive pulse stage and be matched with the output pulse of the bias power supply (1) with the period, the pulse waveform of the bias power supply is matched with the integral multiple, different phases and different pulse widths of the magnetron sputtering pulse waveform of the twin target high-power pulse, as shown in figures 8, 9 and 10, the process parameters are adjusted to carry out the film deposition, preparing a multilayer structure film with different stress states, microstructures and element ratios, and the rest is the same as the first embodiment.
The detailed embodiment is nineteen: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar single-section deep oscillation pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in the period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
The specific implementation mode twenty: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is a bipolar single-section deep oscillation pulse (shown in figure 7), wherein the deep oscillation pulse bias voltage can be started when the twin target high-power pulse magnetron sputtering power supply (4) works, the plasma discharge device is beneficial to reducing the adverse effect of ignition on plasma discharge, can be started in the middle, is beneficial to improving the plasma density and adjusting the stress of film deposition, can also be started at the end stage, is beneficial to the smooth proceeding of the discharge at the next stage, the amplitude of the deep oscillation pulse voltage can be the same as that of the pulse stage or can be selected to be different, the amplitude of the deep oscillation pulse voltage can be adjusted to be different or changed in stages, and then is matched with the output pulse of the bias power supply (1) with the period, the pulse waveform of the bias power supply is matched with the integral multiple, different phases and different pulse widths of the twin target high-power pulse magnetron sputtering pulse waveform, as shown in fig. 8, 9 and 10, the process parameters are adjusted, and the thin film deposition is performed to prepare the multi-layer structure thin film having different stress states, microstructures and element ratios, which are otherwise the same as those of the first embodiment.
The specific implementation mode is twenty one: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronous matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is bipolar multi-stage deep oscillation pulse (shown in figure 7) and then is matched with the output pulse of the bias power supply (1) in period, matching the bias power supply pulse waveform with integral multiple of twin target high power pulse magnetron sputtering pulse waveform, different phases and different pulse widths, as shown in fig. 8, 9 and 10, adjusting process parameters, performing film deposition, and preparing a multilayer structure film with different stress states, microstructures and element proportions, the others being the same as those in the first embodiment.
Specific embodiment twenty-two: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronous matching device (8) (shown in figure 6) is used for controlling a bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulse of the twin target high-power pulse magnetron sputtering power supply (4) is bipolar multi-stage deep oscillation pulse (shown in figure 7), wherein the deep oscillation pulse bias voltage can be started when the twin target high-power pulse magnetron sputtering power supply (4) works, the amplitude of the deep oscillation pulse voltage can be the same as the pulse phase or different from the pulse phase, the amplitude of each section of the deep oscillation pulse voltage can be selected from different values, the amplitude of each section of the deep oscillation pulse voltage can be the same as the pulse phase or different from the pulse phase, the amplitude of each section of the deep oscillation pulse voltage can be the same or different from the pulse phase, the amplitude of each section of the deep oscillation pulse voltage can be adjusted to be different or changed from the pulse amplitude in stages, and the deep oscillation pulse voltage is matched with the output pulse of the bias power supply (1) with the period, the pulse waveform of the bias power supply is matched with the magnetron sputtering pulse waveform of the twin target high-power pulse in integral multiple, different phases and different pulse widths, for example, as shown in figure 8, As shown in fig. 9 and 10, the process parameters are adjusted, and the thin film deposition is performed to prepare the thin film with the multi-layer structure having different stress states, microstructures and element ratios, which are otherwise the same as those in the first embodiment.
Specific embodiment twenty-three: the difference between the embodiment and the first embodiment is that a combined magnetic field is connected with a vacuum coating device compounded with a lining porous baffle plate, an arc power supply (2) is started, a multi-stage magnetic field device power supply (13) is started to adjust a multi-stage magnetic field device (12), a lining bias power supply (15) is started to adjust the bias voltage of a lining bias porous baffle plate device (14), a movable coil device power supply (10) is started to adjust a movable coil device (9), the output resistance of a rheostat device (11) is adjusted, a waveform synchronization matching device (8) (shown in figure 6) is used for controlling the bias power supply (1) and a twin target high-power pulse magnetron sputtering power supply (4) to be started simultaneously, the output pulses of the twin target high-power pulse magnetron sputtering power supply (4) are unipolar monopulse, unipolar multipulse, unipolar monophase deep oscillation pulse, unipolar multistage deep oscillation pulse, Two or more combinations of working modes of bipolar single pulse, bipolar multi-pulse, bipolar unipolar single-section deep oscillation pulse, bipolar unipolar multi-section deep oscillation pulse, bipolar single-section deep oscillation pulse and bipolar multi-section deep oscillation pulse (as shown in figure 7), and matching with the output pulse of a bias power supply (1) with the period, wherein the pulse waveform of the bias power supply is integral multiple of the magnetron sputtering pulse waveform of the twin target high-power pulse, and the waveforms are matched with different phases and different pulse widths, as shown in figures 8, 9 and 10, the process parameters are adjusted to carry out film deposition, and the multilayer structure film with different stress states, microstructures and element proportions is prepared, and the others are the same as the first embodiment.

Claims (1)

1. A vacuum coating device combining a combined magnetic field and a lining porous baffle is characterized by comprising a bias power supply (1), an arc power supply (2), an arc ion plating target source (3), a twin target high-power pulse magnetron sputtering power supply (4), a twin target high-power pulse magnetron sputtering target source (5), a bias power waveform oscilloscope (6), a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7), a waveform synchronous matching device (8), a movable coil device (9), a movable coil device power supply (10), a rheostat device (11), a multistage magnetic field device (12), a multistage magnetic field device power supply (13), a lining bias porous baffle device (14), a lining bias power supply (15), a sample table (16) and a vacuum chamber (17);
in the device:
a substrate workpiece to be processed is arranged on a sample table (16) in a vacuum chamber (17), an electric arc ion plating target source (3), a twin target high-power pulse magnetron sputtering target source (5), a movable coil device (9) and the vacuum chamber (17) are mutually insulated, the workpiece is arranged on the sample table (16), the sample table (16) is connected with the negative electrode output end of a bias power supply (1), the electric arc ion plating target source (3) and the twin target high-power pulse magnetron sputtering target source (5) are arranged on the vacuum chamber (17) and are respectively connected with the negative electrode output ends of an electric arc power supply (2) and the twin target high-power pulse magnetron sputtering power supply (4), one end of a twin target high-power pulse magnetron sputtering power waveform oscilloscope (7) is grounded, the other end of the twin target high-power pulse magnetron sputtering power supply (4) is connected with the output end, the movable coil device (9) is connected with a movable coil device power supply (10) through the positive and negative electrode input ends on a flange port, the rheostat device (11) is connected with the movable coil device (9) in series and is connected into a loop of a power supply (10) of the movable coil device, the negative pole of the bias power supply (1) is connected with the sample stage (16), one end of the bias power supply waveform oscilloscope (6) is grounded, the other end of the bias power supply waveform oscilloscope is connected with the output end of the bias power supply (1), each stage of magnetic field of the multistage magnetic field device (12) is connected with each output end of the multistage magnetic field device power supply (13), and the lining bias porous baffle device (14) is connected with the positive output end of the lining bias power supply (15);
and (3) thin film deposition:
the diameter, the type and the size of holes of the baffle plates and the distance between the baffle plates are designed by matching the lining bias pressure porous baffle plate device (14) with the multistage magnetic field device (12), and the baffle plates are connected and fixed in position through bolts and nuts of non-magnetic stainless steel;
the multi-stage magnetic field device (12) and the lining bias voltage porous baffle device (14) are made of a non-magnetic and cleaning-resistant 304 stainless steel material, the length, the inner diameter, the outer diameter, the thickness, the number of turns of a magnetic field and the direction of the multi-stage magnetic field device (12) are determined according to the diameter, the cooling distance and the transmission distance of a target, the lining bias voltage porous baffle device (14) determines the outer diameter according to the inner diameter of the multi-stage magnetic field device (12), the thickness, the size and the type of the pore diameter and the structural layout of each stage of baffle are selected according to requirements, and the multi-stage magnetic field device is processed according to actual design parameters;
the arc ion plating target source (3), the twin target high-power pulse magnetron sputtering target source (5), the multi-stage magnetic field device (12) and the movable coil device (9) adopt a direct water cooling mode.
CN201822271313.7U 2017-12-30 2018-12-29 Vacuum coating device combining magnetic field and lining porous baffle Active CN214991814U (en)

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CN2017219291239 2017-12-30
CN201721929123 2017-12-30

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