CN214976347U - Dry ice cleaning platform for cleaning scaling powder on surface of transformer - Google Patents
Dry ice cleaning platform for cleaning scaling powder on surface of transformer Download PDFInfo
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- CN214976347U CN214976347U CN202023048738.5U CN202023048738U CN214976347U CN 214976347 U CN214976347 U CN 214976347U CN 202023048738 U CN202023048738 U CN 202023048738U CN 214976347 U CN214976347 U CN 214976347U
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Abstract
The utility model discloses a be used for clear dry ice cleaning platform of transformer surface scaling powder, including the machine mesa, top one side fixedly connected with X axle ball slip table of machine mesa, and the top transmission of X axle ball slip table is connected with Y axle ball slip table, the one end fixedly connected with Z axle ball slip table of Y axle ball slip table, and the output fixedly connected with dry ice shower nozzle of Z axle ball slip table. The utility model discloses in, dry ice cleaning platform can move along space X, Y, the three coordinate axis of Z, presses the start button, treats and cleans body surface injection, and it is 400g/s to go out the ice volume, lasts 120s, removes the space and can be suitable for the cleanness of transformer on the tool, can satisfy the clean effect of transformer surface scaling powder, improves the production efficiency who washs the scaling powder process, improves the quality of transformer product.
Description
Technical Field
The utility model relates to a be used for clear dry ice cleaning platform of transformer surface scaling powder.
Background
Flux can be used in the tin dipping procedure of common transformer components, the flux is easy to remain on the surface of the transformer, the quality of transformer products is seriously affected, and therefore the flux is very necessary to be cleaned, a cleaning tool is manually used for dipping alcohol to clean the flux on the surface of the transformer, or the transformer is put into an alcohol ultrasonic cleaner for cleaning.
At present, a manual cleaning method is usually adopted for cleaning soldering flux in the production process of the transformer, the manual cleaning consumes time and labor, and the product yield is low; although the method of using alcohol ultrasonic cleaning saves manpower and improves efficiency, the method completely immerses the transformer in alcohol, and in practice, some materials used at a certain part of the transformer cannot contact with the alcohol, and the alcohol ultrasonic cleaning is not suitable for the condition; the stroke and the process parameter setting of the conventional dry ice cleaning platform cannot meet the requirement of cleaning the transformer, and the defect that the product coil is damaged by directly applying the prior art is overcome.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a be used for clear dry ice of transformer surface scaling powder to wash platform has solved the problem that traditional manual, alcohol washing and the direct abluent mode of dry ice have certain damage to the transformer.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a dry ice cleaning platform for cleaning scaling powder on the surface of a transformer comprises a lower box body and an upper box body, wherein the top of the upper box body is provided with a ventilation port, the upper end surface of the upper box body is fixedly connected with a control box, the top of the lower box body is a machine table surface, one side above the machine table surface is fixedly connected with an X-axis ball screw sliding table, and the upper part of the X-axis ball screw sliding table is connected with a Y-axis ball screw sliding table in a transmission way, one end of the Y-axis ball screw sliding table is fixedly connected with a Z-axis ball screw sliding table, and the output end of the Z-axis ball screw sliding table is fixedly connected with a spray head fixing seat, a dry ice spray head is arranged below the spray head fixing seat, and the dry ice sprayer is communicated with the lower box body through a dry ice circulating pipe, a jig is arranged on one side, away from the X-axis ball screw sliding table, of the upper portion of the machine table surface, and a cleaning cover plate is arranged on the jig.
As a further description of the above technical solution:
bolt fixedly connected with X axle servo motor on the X axle ball slides the platform, and the cover is equipped with first X axle synchronous pulley on X axle servo motor's the output shaft, the inside threaded rod end cap of X axle ball slides the platform is equipped with second X axle synchronous pulley, and second X axle synchronous pulley passes through the transmission between X axle synchronous belt and the first X axle synchronous pulley and is connected, threaded connection has XY hub connection ware on the threaded rod of X axle ball slides the platform, and fixed connection between XY hub connection ware and the Y axle ball slides the platform.
As a further description of the above technical solution:
y axle ball slide table one end fixedly connected with Y axle motor cabinet, and bolt fixedly connected with Y axle servo motor on the Y axle motor cabinet to the cover is equipped with first Y axle synchronous pulley on Y axle servo motor's the output shaft, the inside threaded rod end cover of Y axle ball slide table is equipped with second Y axle synchronous pulley, and second Y axle synchronous pulley passes through the transmission between Y axle synchronous belt and the first Y axle synchronous pulley and is connected, threaded connection has YZ axle connector on the threaded rod of Y axle ball slide table, and fixed connection between YZ axle connector and the Z axle ball slide table.
As a further description of the above technical solution:
bolt fixedly connected with Z axle servo motor on the Z axle ball slides the platform, and the cover is equipped with first Z axle synchronous pulley on Z axle servo motor's the output shaft, the inside threaded rod end cap of Z axle ball slides the platform is equipped with second Z axle synchronous pulley, and second Z axle synchronous pulley passes through the transmission between Z axle synchronous belt and the first Z axle synchronous pulley and is connected, the threaded rod and the shower nozzle fixing base threaded connection of Z axle ball slides the platform.
As a further description of the above technical solution:
the jig is fixedly connected with the machine table surface through the jig base, and the cleaning cover plate is provided with a horizontally arranged through groove.
As a further description of the above technical solution:
and the nozzle fixing seat is fixedly connected with a flow channel joint, and two ends of the flow channel joint are respectively communicated with the dry ice nozzle and the dry ice circulating pipe.
The utility model discloses possess following beneficial effect at least:
the utility model discloses in, dry ice cleaning platform can remove along space X, Y, the three coordinate axis of Z, through setting up following parameter, and dry ice cleaning machine built-in cuboid dry ice piece (powder type), dry ice cleaning machine insert the pressure that is more than or equal to 2.0MPa, and the flow is 0.5-3.5m3Min, the distance between a gun nozzle and a surface to be cleaned is 25mm, the angle between a nozzle and the surface to be cleaned is 90 degrees, a starting button is pressed, the surface of the body to be cleaned is sprayed, the ice output is 400g/s, the time lasts for 120s, and the stroke of an ice drying machine is as follows: x =200mm, Y =180mm, Z =140mm, and the removal space can be suitable for the cleanness of transformer on the tool, can satisfy the clean effect of transformer surface scaling powder, improves the production efficiency of washing scaling powder process, improves the quality of transformer product.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.
Figure 1 shows an isometric shaft diagram provided in accordance with the present invention;
figure 2 shows a back isometric shaft diagram provided in accordance with the present invention;
fig. 3 shows an overall assembly view according to the present invention.
In the figure: 1. a machine table top; 2. an X-axis servo motor; 3. a first X-axis synchronous pulley; 4. an X-axis synchronous belt; 5. a second X-axis synchronous pulley; 6. an X-axis ball screw sliding table; 7. an XY shaft connector; 8. a Y-axis motor base; 9. a Y-axis servo motor; 10. a Y-axis ball screw sliding table; 11. a first Z-axis synchronous pulley; 12. a Z-axis synchronous belt; 13. a second Z-axis synchronous pulley; 14. a dry ice circulation tube; 15. a Z-axis servo motor; 16. a flow channel joint; 17. a nozzle fixing seat; 18. a dry ice sprayer; 19. cleaning the cover plate; 20. a jig; 21. a jig base; 22. a first Y-axis synchronous pulley; 23. a Y-axis synchronous belt; 24. a second Y-axis synchronous pulley; 25. a YZ shaft connector; 26. a Z-axis ball screw sliding table; 27. a lower box body; 28. an upper box body; 29. a ventilation port; 30. and a control box.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-3, a dry ice cleaning platform for cleaning flux on the surface of a transformer comprises a lower box 27 and an upper box 28, wherein a dry ice and dry ice conveyor is arranged inside the lower box 27, an air vent 29 is arranged on the top of the upper box 28, a control box 30 is fixedly connected to the upper end surface of the upper box 28, the top of the lower box 27 is a machine table surface 1, an X-axis ball screw sliding table 6 is fixedly connected to one side above the machine table surface 1, a Y-axis ball screw sliding table 10 is connected to the upper side of the X-axis ball screw sliding table 6 in a transmission manner, a Z-axis ball screw sliding table 26 is fixedly connected to one end of the Y-axis ball screw sliding table 10, a nozzle fixing seat 17 is fixedly connected to the output end of the Z-axis ball screw sliding table 26, a dry ice nozzle 18 is arranged below the nozzle fixing seat 17, a flow joint 16 is fixedly connected to the nozzle fixing seat 17, and two ends of the flow joint 16 are respectively communicated with the dry ice nozzle 18 and the dry ice circulation pipe 14, and dry ice shower nozzle 18 communicates the setting through between dry ice runner pipe 14 and the lower box 27, and one side of keeping away from X axle ball sliding table 6 in the top of machine mesa 1 is provided with tool 20, and tool 20 passes through fixed connection between tool base 21 and the machine mesa 1, offers the logical groove that has the level to set up on the washing apron 19, and is provided with on the tool 20 and washs apron 19.
Specifically, as shown in fig. 1 and fig. 2, bolt fixedly connected with X-axis servo motor 2 on the X-axis ball slide 6, and the cover is equipped with first X-axis synchronous pulley 3 on the output shaft of X-axis servo motor 2, the inside threaded rod end cap of X-axis ball slide 6 is equipped with second X-axis synchronous pulley 5, and second X-axis synchronous pulley 5 passes through transmission connection between X-axis synchronous belt 4 and the first X-axis synchronous pulley 3, threaded connection has XY shaft connector 7 on the threaded rod of X-axis ball slide 6, and fixed connection between XY shaft connector 7 and Y-axis ball slide 10.
Specifically, as shown in fig. 1 and 2, one end of the Y-axis ball screw sliding table 10 is fixedly connected with a Y-axis motor base 8, the Y-axis motor base 8 is connected with a Y-axis servo motor 9 through a bolt, a first Y-axis synchronous pulley 22 is sleeved on an output shaft of the Y-axis servo motor 9, a second Y-axis synchronous pulley 24 is sleeved on an end cap of an internal threaded rod of the Y-axis ball screw sliding table 10, the second Y-axis synchronous pulley 24 is in transmission connection with the first Y-axis synchronous pulley 22 through a Y-axis synchronous belt 23, a YZ-axis connector 25 is in threaded connection with a threaded rod of the Y-axis ball screw sliding table 10, and the YZ-axis connector 25 is fixedly connected with a Z-axis ball screw sliding table 26.
Specifically, as shown in fig. 1 and fig. 2, bolt fixedly connected with Z axle servo motor 15 on Z axle ball sliding table 26, and the cover is equipped with first Z axle synchronous pulley 11 on Z axle servo motor 15's the output shaft, Z axle ball sliding table 26's inside threaded rod end cover is equipped with second Z axle synchronous pulley 13, and second Z axle synchronous pulley 13 passes through between Z axle synchronous belt 12 and the first Z axle synchronous pulley 11 transmission connection, Z axle ball sliding table 26's threaded rod and shower nozzle fixing base 17 threaded connection.
The working principle is as follows: an X-axis servo motor 2 is arranged on a machine table board 1, a motor shaft is connected with a first X-axis synchronous pulley 3, the first X-axis synchronous pulley 3 and a second X-axis synchronous pulley 5 form a transmission mechanism through an X-axis synchronous belt 4 to drive an X-axis ball screw sliding table 6 to move, the X-axis ball screw sliding table 6 is connected with an XY-axis connector 7, the XY-axis connector 7 drives a Y-axis ball screw sliding table 10 and a Z-axis ball screw sliding table 26 to move along an X axis to clean transformer pins leaking through a cleaning cover plate 19, a Y-axis servo motor 9 is arranged on a Y-axis motor base 8, a Y-axis motor base 8 is arranged on the Y-axis ball screw sliding table 10, the motor shaft is connected with a first Y-axis synchronous pulley 22, the first Y-axis synchronous pulley 22 and a second Y-axis synchronous pulley 24 form a transmission mechanism through a Y-axis synchronous belt 23 to drive the Y-axis ball screw sliding table 10 to move along a Y axis, the transformer moving to the next row cleans the transformer, the Z-axis servo motor 15 is installed on a YZ-axis connector 25, a motor shaft is connected with a first Z-axis synchronous pulley 11, the first Z-axis synchronous pulley 11 and a second Z-axis synchronous pulley 13 form a transmission mechanism through a Z-axis synchronous belt 12, a lead screw of the Z-axis ball screw sliding table 26 is driven to move along the Z axis, a spray head fixing seat 17 is installed on the lead screw of the Z-axis ball screw sliding table 26, the lead screw of the Z-axis ball screw sliding table 26 drives a spray head fixing seat 17 and a runner joint 16 connected with the spray head fixing seat 17 to move, the runner joint 16 is connected with a dry ice spray head 18, the dry ice spray head 18 moves along the Z axis under the driving of the runner joint 16, the distance between the dry ice spray head 18 and the transformer is adjusted, and the position of the dry ice spray head 18 is changed from three axial directions so as to adapt to the position of the jig 20 and the position of a through groove formed in the cleaning cover plate 19.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a be used for clear dry ice cleaning platform of transformer surface scaling powder, includes box (27) and last box (28) down, scavenge port (29) have been seted up at the top of going up box (28), and the up end fixedly connected with control box (30) of going up box (28), the top of box (27) is machine mesa (1) down, its characterized in that, top one side fixedly connected with X axle ball sliding table (6) of machine mesa (1), and the top transmission of X axle ball sliding table (6) is connected with Y axle ball sliding table (10), the one end fixedly connected with Z axle ball sliding table (26) of Y axle ball sliding table (10), and the output fixedly connected with shower nozzle fixing base (17) of Z axle ball sliding table (26), the below of shower nozzle fixing base (17) is provided with dry ice shower nozzle (18), and the dry ice nozzle (18) is communicated with the lower box body (27) through a dry ice circulating pipe (14), a jig (20) is arranged on one side, away from the X-axis ball screw sliding table (6), of the upper portion of the machine table board (1), and a cleaning cover plate (19) is arranged on the jig (20).
2. The dry ice cleaning platform for transformer surface flux cleaning according to claim 1, wherein an X-axis servo motor (2) is fixedly connected to the X-axis ball screw sliding table (6) through a bolt, a first X-axis synchronous pulley (3) is sleeved on an output shaft of the X-axis servo motor (2), a second X-axis synchronous pulley (5) is sleeved on an internal threaded rod end of the X-axis ball screw sliding table (6), the second X-axis synchronous pulley (5) is in transmission connection with the first X-axis synchronous pulley (3) through an X-axis synchronous belt (4), an XY shaft connector (7) is in threaded connection with a threaded rod of the X-axis ball screw sliding table (6), and the XY shaft connector (7) is fixedly connected with the Y-axis ball screw sliding table (10).
3. The dry ice cleaning platform for transformer surface flux cleaning according to claim 1, it is characterized in that one end of the Y-axis ball screw sliding table (10) is fixedly connected with a Y-axis motor base (8), and a Y-axis servo motor (9) is fixedly connected on the Y-axis motor base (8) through a bolt, and a first Y-axis synchronous belt wheel (22) is sleeved on an output shaft of the Y-axis servo motor (9), a second Y-axis synchronous belt pulley (24) is sleeved at the end of an internal threaded rod of the Y-axis ball screw sliding table (10), and the second Y-axis synchronous pulley (24) is in transmission connection with the first Y-axis synchronous pulley (22) through a Y-axis synchronous belt (23), a YZ shaft connector (25) is connected with the threaded rod of the Y-axis ball screw sliding table (10) in a threaded manner, and the YZ shaft connector (25) is fixedly connected with the Z shaft ball screw sliding table (26).
4. The dry ice cleaning platform for cleaning transformer surface scaling powder according to claim 1, wherein a Z-axis servo motor (15) is fixedly connected to a Z-axis ball screw sliding table (26) through a bolt, a first Z-axis synchronous pulley (11) is sleeved on an output shaft of the Z-axis servo motor (15), a second Z-axis synchronous pulley (13) is sleeved on an inner threaded rod end head of the Z-axis ball screw sliding table (26), the second Z-axis synchronous pulley (13) is in transmission connection with the first Z-axis synchronous pulley (11) through a Z-axis synchronous belt (12), and a threaded rod of the Z-axis ball screw sliding table (26) is in threaded connection with the spray head fixing seat (17).
5. The dry ice cleaning platform for cleaning the scaling powder on the surface of the transformer as claimed in claim 1, wherein the jig (20) is fixedly connected with the machine table-board (1) through a jig base (21), and the cleaning cover plate (19) is provided with a through groove arranged horizontally.
6. The dry ice cleaning platform for transformer surface flux cleaning according to claim 1, wherein a runner joint (16) is fixedly connected to the nozzle fixing seat (17), and two ends of the runner joint (16) are respectively communicated with the dry ice nozzle (18) and the dry ice runner pipe (14).
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CN202023048738.5U CN214976347U (en) | 2020-12-17 | 2020-12-17 | Dry ice cleaning platform for cleaning scaling powder on surface of transformer |
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CN202023048738.5U CN214976347U (en) | 2020-12-17 | 2020-12-17 | Dry ice cleaning platform for cleaning scaling powder on surface of transformer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116274177A (en) * | 2023-04-06 | 2023-06-23 | 广东合晟新能源科技有限公司 | Dry ice cleaning machine and cleaning method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116274177A (en) * | 2023-04-06 | 2023-06-23 | 广东合晟新能源科技有限公司 | Dry ice cleaning machine and cleaning method |
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