CN221017662U

CN221017662U - Automatic cleaning mechanism

Info

Publication number: CN221017662U
Application number: CN202322644423.4U
Authority: CN
Inventors: 梁功华; 林泽伍; 欧思麟
Original assignee: Sumida Motor Guangxi Co ltd
Current assignee: Sumida Motor Guangxi Co ltd
Priority date: 2023-09-28
Filing date: 2023-09-28
Publication date: 2024-05-28
Anticipated expiration: 2033-09-28

Abstract

The utility model discloses an automatic cleaning mechanism which comprises a cleaning control box body, a feeding pushing assembly, an automatic cleaning assembly and a blow-drying assembly, wherein the feeding pushing assembly, the automatic cleaning assembly and the blow-drying assembly are sequentially arranged on the surface of the cleaning control box body from left to right, the automatic cleaning assembly comprises a cleaning tank arranged on the middle of the cleaning control box body and a lifting discharging mechanism arranged above the cleaning tank, the lifting discharging mechanism comprises a cleaning support column fixed on the surface of the cleaning control box body and positioned on the periphery of the cleaning tank, a cleaning support plate is arranged at the top end of the cleaning support column, and a cleaning cover plate and a jig bearing plate are sequentially arranged below the cleaning support plate from top to bottom. The cleaning mechanism can rapidly and automatically clean the inductance product, thereby realizing automatic replacement of manual complex cleaning operation, and the whole process is completely automatically cleaned and dried, so that the production efficiency is improved.

Description

Automatic cleaning mechanism

Technical Field

The utility model belongs to the technical field of cleaning of inductance products, and particularly relates to an automatic cleaning mechanism.

Background

The production process of the inductance component is basically divided into five processes of inductance pin-inductance winding-inductance soldering tin-inductance cleaning-inductance coating and the like. In the process of welding, dispensing and painting pins of the inductance component, various stains such as rosin, greasy dirt, floating dust and the like can remain on the surface, and in order to ensure the product quality, alcohol or other solvents are required to be used for cleaning the surface stains, so that the implementation of the subsequent process is convenient, and the occurrence of quality accidents such as poor contact and the like is avoided. At present, stains on the inductance components are mainly scrubbed in a manual mode or immersed in alcohol for ultrasonic cleaning in a manual mode, and the cleaning mode is low in working efficiency and easy to damage pins.

Disclosure of utility model

The utility model aims to provide an automatic cleaning mechanism which can rapidly and automatically clean an inductance product, thereby realizing automatic replacement of manual complex cleaning operation actions, and fully automating cleaning and drying treatment in the whole process, so as to improve the production efficiency. In order to achieve the above purpose, the present utility model adopts the following technical effects:

According to one aspect of the utility model, an automatic cleaning mechanism is provided, which comprises a cleaning control box body, a feeding pushing assembly, an automatic cleaning assembly and a blow-drying assembly, wherein the feeding pushing assembly, the automatic cleaning assembly and the blow-drying assembly are sequentially arranged on the surface of the cleaning control box body from left to right, and the automatic cleaning assembly comprises a cleaning tank arranged on the middle part of the cleaning control box body and a lifting discharging mechanism arranged above the cleaning tank; the lifting discharging mechanism comprises a cleaning supporting column fixed on the surface of a cleaning control box body and located on the periphery of a cleaning tank, a cleaning supporting plate is arranged at the top end of the cleaning supporting column, a cleaning cover plate and a jig supporting plate are sequentially arranged below the cleaning supporting plate from top to bottom, a lifting driving cylinder is vertically arranged in the center of the cleaning supporting plate, an output shaft of the lifting driving cylinder vertically penetrates through the cleaning supporting plate downwards to be connected with the center of the cleaning cover plate, the cleaning cover plate is connected with the jig supporting plate through a vertical rod, and the lifting height of the jig supporting plate is identical with the horizontal height of the feeding pushing assembly.

The above scheme is further preferable that a pair of vertical parallel guide shafts are arranged at two ends of the cleaning cover plate, the upper ends of the guide shafts are slidably arranged on the cleaning cover plate, and the lower ends of the guide shafts are connected to the upper surfaces of the two ends of the cleaning cover plate.

Above-mentioned scheme is further preferred, pan feeding propelling movement subassembly includes feeding support column, feeding brace table and feeding push rod, the lower extreme of feeding support column is vertical to be fixed wash control box left end one side surface, the upper end of feeding support column is fixed the feeding brace table, feeding brace table level with the rise height of tool loading board is the same, the discharge end one side of this feeding brace table with tool loading board pan feeding end one side transition links up, transversely sets up at feeding brace table's pan feeding end one side surface.

Above-mentioned scheme is further preferred, is provided with along the direction of transfer and the horizontal slip back shaft parallel with the pay-off brace table at the rear side of pay-off brace table, is equipped with the slip supporting shoe at the epaxial cover of horizontal slip back, is provided with in the below of horizontal slip back shaft and near tool loading board one side and pushes away the material cylinder, should push away the output shaft of material cylinder with slip supporting shoe transmission is connected, the one end of pay-off push rod is fixed on the slip supporting shoe, the free end of this pay-off push rod transversely sets up in the upper surface of pay-off brace table pan feeding end.

The above arrangement is further preferred in that a plurality of longitudinal sliding grooves in the feeding direction are provided on the feeding support table surface.

Above-mentioned scheme is further preferred, weather the subassembly including conveying motor, fan and in proper order transversely set up in a plurality of intermeshing driven transfer roller of cleaning control box right-hand member one side is provided with the conveying motor who is connected with the transfer roller transmission in the right-hand member outside of cleaning control box, is provided with the dry guard shield at the periphery of transfer roller, sets up at the top of dry guard shield the fan is provided with pan feeding mouth and discharge gate respectively in the left and right sides of dry guard shield.

In summary, the utility model adopts the technical scheme, and has the following technical effects:

(1) The cleaning mechanism disclosed by the utility model can be used for rapidly carrying out feeding cleaning, and can be rapidly sent into the drying assembly for rapid drying after cleaning, so that the cleaning efficiency can be greatly improved, the labor intensity is reduced, and the cleaning cleanliness can be ensured.

(2) The automatic cleaning mechanism is adopted to automatically clean, so that the manual complex cleaning operation action is replaced, the purposes of cleaning and drying can be quickly achieved, the purpose of replacing manual operation with automation is realized, the whole process completely realizes automatic cleaning and drying treatment, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic elevational view of an automatic cleaning mechanism of the present utility model;

FIG. 2 is a schematic rear view of an automatic cleaning mechanism according to the present utility model;

FIG. 3 is a schematic view of the structure of the self-cleaning assembly of the present utility model;

FIG. 4 is a schematic view of the structure of the feed pushing assembly of the present utility model;

In the drawing, a cleaning control box body 1, a feeding pushing assembly 2, an automatic cleaning assembly 3, a blow-drying assembly 4, a jig detection head 5, a jig 6, a power button 10, a plurality of start-stop buttons 11, a feeding support column 200, a feeding support table 201, a feeding push rod 203, a horizontal sliding support shaft 204, a sliding support block 205, a pushing cylinder 206, a longitudinal sliding groove 207, a cleaning tank 30, a lifting and discharging mechanism 31, a cleaning support column 310, a cleaning support plate 311, a cleaning cover plate 312, a jig bearing plate 313, a lifting driving cylinder 314, a vertical rod 315, a guide shaft 316, a conveying motor 400, a fan 401, a conveying roller 402 and a drying shield 403.

Detailed Description

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be further described in detail below by referring to the accompanying drawings and by illustrating preferred embodiments. It should be noted, however, that many of the details set forth in the description are merely provided to provide a thorough understanding of one or more aspects of the utility model, and that these aspects of the utility model may be practiced without these specific details.

As shown in fig. 1 and 2, according to one aspect of the present utility model, there is provided an automatic cleaning mechanism, including a cleaning control box 1, a feed pushing component 2, an automatic cleaning component 3 and a blow-drying component 4, the feed pushing component 2, the automatic cleaning component 3 and the blow-drying component 4 are sequentially installed on the surface of the cleaning control box 1 from left to right, the automatic cleaning component 3 includes a cleaning tank 30 disposed on the middle of the cleaning control box 1 and a lifting and discharging mechanism 31 disposed above the cleaning tank 30, alcohol is contained in the cleaning tank 30, and a jig detecting head 5 may be respectively disposed at the feed end and the discharge end of the automatic cleaning component 3, the jig detecting head is an infrared sensor, and when the jig detecting head 5 detects that a jig 6 carrying an inductive product enters from the feed end and exits from the discharge end of the automatic cleaning component 3, the automatic cleaning component 3 and the blow-drying component 4 are respectively started; the cleaning control box comprises a cleaning control box body 1, and is characterized in that a power button 10 and a plurality of start-stop buttons 11 are respectively arranged on the front side wall of the cleaning control box body 1, wherein the start-stop buttons 11 comprise a feeding start-stop button, a cleaning start-stop button and a drying start-stop button, and the feeding, cleaning and drying start-stop operations are respectively controlled through the start-stop buttons. The cleaning and blow-drying assembly can be started manually to enter a standby state, after the jig 6 carrying the inductance product is placed on the feeding pushing assembly 2, the jig 6 is pushed onto the lifting and discharging mechanism 31 through the feeding start-stop button, the lifting and discharging mechanism 31 lowers the jig 6 into the cleaning tank 30 to be soaked in alcohol, and cleaning is completed after 15 seconds of soaking. The lifting and discharging mechanism 31 is lifted to the original position, the feeding pushing assembly 2 continuously pushes the jig 6 carrying the inductance product to one side of the lifting and discharging mechanism 31, so that the jig 6 carrying the inductance product which is cleaned before is pushed out of the lifting and discharging mechanism 31, jig replacement is completed, the cleaned inductance product is pushed into the drying assembly 4 through the jig 6 to be dried, and the cleaned inductance product flows out of the drying assembly 4 after drying is completed.

In the present utility model, as shown in fig. 1, 2 and 3, the lifting and discharging mechanism 31 includes a cleaning support column 310 fixed on the surface of the cleaning control box 1 and located at the periphery of the cleaning tank 30, a cleaning support plate 311 is disposed at the top end of the cleaning support column 310, a cleaning cover plate 312 and a jig support plate 313 are sequentially disposed below the cleaning support plate 311 from top to bottom, a lifting driving cylinder 314 is vertically disposed in the center of the cleaning support plate 311, an output shaft of the lifting driving cylinder 303 vertically penetrates through the cleaning support plate 311 downwards to be connected with the center of the cleaning cover plate 312, the cleaning cover plate 312 is connected with the jig support plate 313 through a vertical rod 315, and the lifting height of the jig support plate 313 is the same as the level of the feeding push assembly 2; a pair of guide shafts 316 are provided in parallel vertically at both ends of the wash cover 312, the upper ends of the guide shafts 316 are slidably disposed on the wash cover 312, and the lower ends of the guide shafts 316 are connected to the upper surfaces of both ends of the wash cover 312. After the jig 6 carrying the inductance product is pushed to the jig bearing plate 313 from the feeding push assembly 2, the lifting driving cylinder 314 is started, so that the output shaft of the lifting driving cylinder 314 extends downwards to drive the cleaning cover plate 312 and the jig bearing plate 313 to move downwards along the guide shaft 316 towards the bottom of the cleaning tank 30, the inductance product on the jig bearing plate 313 is submerged in the alcohol contained in the cleaning tank 30, at the moment, the cleaning cover plate 312 covers the notch of the cleaning tank 30 to prevent the alcohol from flying out of the cleaning tank 30, after 1515 seconds of soaking, the cleaning is completed, at the moment, the output shaft of the lifting driving cylinder 314 is recovered upwards to drive the cleaning cover plate 312 and the jig bearing plate 313 to move upwards along the guide shaft 316, so that the jig carrying the inductance product is lifted away from the mouth of the cleaning tank 30, the feeding push assembly 2 is waited for pushing the jig 6 carrying the inductance product onto the jig bearing plate 313, the cleaned inductance product is pushed out of the jig bearing plate 313, and reaches the inside the assembly 4 to perform the operation, the cleaning speed and the cleaning effect are accelerated, the inductor generator is arranged at the bottom of the cleaning tank 30, the dirt, the rosin, the dirt on the surface of the cleaning tank is cleaned, the dirt is quickly dried, and the purposes of quick drying are achieved.

As shown in fig. 1, 2 and 4, the feeding pushing assembly 2 includes a feeding support column 200, a feeding support table 201 and a feeding push rod 203, wherein the lower end of the feeding support column 200 is vertically fixed on the surface of one side of the left end of the cleaning control box 1, the feeding support table 201 is fixed at the upper end of the feeding support column 200, the horizontal height of the feeding support table 201 is the same as the rising height of the jig bearing plate 313, one side of the discharging end of the feeding support table 201 is in transitional engagement with one side of the feeding end of the jig bearing plate 313, and the feeding push rod 203 is transversely arranged on the surface of one side of the feeding end of the feeding support table 201; a horizontal sliding support shaft 204 parallel to the feeding support table 201 along the conveying direction is arranged at the rear side of the feeding support table 201, a sliding support block 205 is sleeved on the horizontal sliding support shaft 204, a pushing cylinder 206 is arranged below the horizontal sliding support shaft 204 and near one side of the jig bearing plate 313, an output shaft of the pushing cylinder 206 is in transmission connection with the sliding support block 205, one end of the feeding push rod 203 is fixed on the sliding support block 205, the free end of the feeding push rod 203 is transversely arranged on the upper surface of the feeding end of the feeding support table 201, and a plurality of longitudinal sliding grooves 207 along the feeding direction are formed in the surface of the feeding support table 201. After placing the jig carrying the inductance product in all the longitudinal sliding grooves 207, starting the pushing cylinder 206 to push the sliding supporting block 205 to slide on the horizontal sliding supporting shaft 204 and drive the feeding push rod 203 on the sliding supporting block 205 and close to the feeding end side of the jig supporting plate 313 to start to move from the feeding end to the discharging end side, the feeding push rod 203 pushes the jig 6 to slide in the longitudinal sliding groove 207 of the feeding supporting plate 201 towards the jig supporting plate 313 and send the jig 6 to the jig supporting plate 313 for cleaning, the feeding push rod 203 moves to the discharging end side of the feeding supporting plate 201 and pushes the jig 6 to the jig supporting plate 313, then the pushing cylinder 206 drives the feeding push rod 203 to reversely move through the sliding supporting block 205 and returns to the original position (the feeding end side of the feeding supporting plate 201), the cleaning feeding operation is completed, the next jig 6 is waited to be placed in the longitudinal sliding groove 207 of the feeding supporting plate 201, during the cleaning operation is completed by the jig 6 in the cleaning groove 313, after the cleaning operation is completed, the jig 201 is waited for being carried on the jig supporting plate, the cleaning operation is completed, and the jig is dried after the jig is dried, and the cleaning operation is completed.

As shown in fig. 1 and 2, the blow-drying assembly 4 includes a conveying motor 400, a fan 401, and a plurality of conveying rollers 402 which are sequentially and transversely arranged at one side of the right end of the cleaning control box 1 and are in meshed transmission, the conveying motor 400 which is in transmission connection with the conveying rollers 402 is arranged at the outer side of the right end of the cleaning control box (1), a drying shield 403 is arranged at the periphery of the conveying roller 302, the fan 401 is arranged at the top of the drying shield 403, and a feed inlet and a discharge outlet are respectively arranged at the left end and the right end of the drying shield 403. The jig 6 carrying the inductance product is pushed onto the conveying roller 402 in the drying shield 403 from the jig bearing plate 313, the conveying roller 402 continuously conveys the jig 6 carrying the inductance product forward, the cleaned inductance product is dried when being pushed onto the conveying roller 402 in the drying shield 403 by the jig 6 to be conveyed, and the inductance product flows out from the conveying roller 402 after drying, so that the inductance product is automatically dried by the fan 401 in the conveying process.

The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model.

Claims

1. An automatic cleaning mechanism which is characterized in that: the automatic cleaning device comprises a cleaning control box body, a feeding pushing assembly, an automatic cleaning assembly and a drying assembly, wherein the feeding pushing assembly, the automatic cleaning assembly and the drying assembly are sequentially arranged on the surface of the cleaning control box body from left to right, and the automatic cleaning assembly comprises a cleaning tank arranged on the middle part of the cleaning control box body and a lifting discharging mechanism arranged above the cleaning tank; the lifting discharging mechanism comprises a cleaning supporting column fixed on the surface of a cleaning control box body and located on the periphery of a cleaning tank, a cleaning supporting plate is arranged at the top end of the cleaning supporting column, a cleaning cover plate and a jig supporting plate are sequentially arranged below the cleaning supporting plate from top to bottom, a lifting driving cylinder is vertically arranged in the center of the cleaning supporting plate, an output shaft of the lifting driving cylinder vertically penetrates through the cleaning supporting plate downwards to be connected with the center of the cleaning cover plate, the cleaning cover plate is connected with the jig supporting plate through a vertical rod, and the lifting height of the jig supporting plate is identical with the horizontal height of the feeding pushing assembly.

2. An automatic cleaning mechanism according to claim 1, wherein: a pair of vertical parallel guide shafts are arranged at two ends of the cleaning cover plate, the upper ends of the guide shafts are arranged on the cleaning cover plate in a sliding mode, and the lower ends of the guide shafts are connected to the upper surfaces of the two ends of the cleaning cover plate.

3. An automatic cleaning mechanism according to claim 1, wherein: the feeding pushing assembly comprises a feeding support column, a feeding support table and a feeding push rod, wherein the lower end of the feeding support column is vertically fixed on one side surface of the left end of the cleaning control box body, the feeding support table is fixed at the upper end of the feeding support column, the horizontal height of the feeding support table is the same as the lifting height of the jig bearing plate, one side of the discharging end of the feeding support table is in transitional connection with one side of the feeding end of the jig bearing plate, and the feeding push rod is transversely arranged on one side surface of the feeding end of the feeding support table.

4. An automatic cleaning mechanism according to claim 3, wherein: the automatic feeding device comprises a feeding support table, a horizontal sliding support shaft which is parallel to the feeding support table along the conveying direction is arranged at the rear side of the feeding support table, a sliding support block is sleeved on the horizontal sliding support shaft, a pushing cylinder is arranged below the horizontal sliding support shaft and close to one side of a jig bearing plate, an output shaft of the pushing cylinder is in transmission connection with the sliding support block, one end of a feeding push rod is fixed on the sliding support block, and the free end of the feeding push rod is transversely arranged on the upper surface of a feeding end of the feeding support table.

5. An automatic cleaning mechanism according to claim 3 or 4, characterized in that: a plurality of longitudinal sliding grooves along the feeding direction are arranged on the surface of the feeding supporting table.

6. An automatic cleaning mechanism according to claim 1, wherein: the drying assembly comprises a conveying motor, a fan and a plurality of conveying rollers which are sequentially and transversely arranged on one side of the right end of the cleaning control box body and are in meshed transmission, the conveying motor which is in transmission connection with the conveying rollers is arranged on the outer side of the right end of the cleaning control box body, a drying shield is arranged on the periphery of the conveying rollers, the fan is arranged at the top of the drying shield, and a feeding port and a discharging port are respectively arranged at the left end and the right end of the drying shield.