CN214975258U

CN214975258U - Novel limit for height brushing oil robot

Info

Publication number: CN214975258U
Application number: CN202121563741.2U
Authority: CN
Inventors: 李福佳
Original assignee: Yantai Jutong Intelligent Equipment Co ltd
Current assignee: Jutong Leading (Jiangsu) Intelligent Equipment Co.,Ltd.
Priority date: 2021-07-10
Filing date: 2021-07-10
Publication date: 2021-12-03
Anticipated expiration: 2031-07-10

Abstract

The utility model discloses a novel height-limiting oil brushing robot, which comprises a guide rail assembly arranged at the bottom; a movable frame body assembly is arranged at the upper part of the guide rail assembly; the movable frame body assembly is provided with a lifting arm assembly; a cross arm assembly is mounted on the lifting arm assembly; and the cross arm assembly is provided with a brush assembly. The oil brushing robot solves the problem that an automatic oil brushing machine cannot be installed in a part of height-limited places, improves the oil brushing efficiency, and meanwhile through the improvement of the technology, the oil mass used by the oil brushing of the client side is effectively reduced, and the cost is saved.

Description

Novel limit for height brushing oil robot

Technical Field

The utility model belongs to the technical field of the mold box fat liquoring, concretely relates to novel limit for height brushing oil robot.

Background

There are many ways to apply oil to the mold box: brushing, spraying, dipping, and the like. The brushing is to dip the demoulding oil brush on the inner wall of the mould box by using a manual brush or a long oil stick to finish the oil brushing task. The spraying method is that the demoulding oil is filtered by a screen mesh and then is added into an oil tank, then compressed air is introduced for pressurization, and the spraying is formed into mist by a sprayer and sprayed on the inner wall of the mould tank. The dip-coating method is carried out in a special oil immersion device, the die frame is lifted to press on the bottom plate of the groove edge, the machine is started, the die frame can be automatically immersed by the demolding oil and then withdrawn, and the die frame after oil immersion is recombined into the die box.

The work of box oiling is tedious, but an indispensable operating step, which is critical to the operation of the entire production line, the production yield and the quality of the production line. The brush is held manually or the long oil stick is soaked in the demoulding oil to finish the oil brushing task, the working time is long, the working load is large, and the adverse effect on the health of workers can be caused; when the demoulding oil is sprayed, the spraying of the demoulding oil can cause environmental pollution, adverse effects on the health of workers, uneven spraying, waste of the demoulding oil and influence on the quality of aerated bricks; the dip coating method requires large space occupation of equipment and high equipment cost.

The production technology in the current market mainly takes oil brushing as a main part, but the existing automatic oil brushing robots have great limitation on the installation height of a field, and if the height of the field is limited, the installation requirement cannot be met.

SUMMERY OF THE UTILITY MODEL

The utility model provides a novel limit for height oil brushing robot, the shortcoming of prior art above can be solved in the use of this equipment, has designed two lift brush oil machines of driving in bottom to the limit for height place.

In order to achieve the above object, the utility model provides a following technical scheme: a novel height-limiting oil brushing robot comprises a guide rail assembly arranged at the bottom; a movable frame body assembly is arranged at the upper part of the guide rail assembly; the movable frame body assembly is provided with a lifting arm assembly; a cross arm assembly is mounted on the lifting arm assembly; and the cross arm assembly is provided with a brush assembly.

Preferably, the guide rail assembly comprises a light rail and a driving rack.

Preferably, the movable frame assembly comprises a main frame body arranged above the light rail, and the main frame body is contacted with the light rail through a roller part arranged at the lower part of the main frame body; the main frame body is provided with a power distribution part, a walking motor and a walking trolley; the lower part of the main frame body is provided with an adjusting wheel.

Preferably, the cross arm assembly comprises a cross arm motor drive portion, a cross arm electric cylinder portion and a cross arm track portion.

Preferably, the lift arm assembly includes a lift arm motor drive portion and a lift arm track portion.

Preferably, the lifting arm assemblies are symmetrically arranged on two sides of the movable frame body assembly.

Preferably, the brush assembly comprises two independently arranged brush rollers.

Preferably, the brush roller comprises a middle brush, a left brush and a right brush are symmetrically arranged on two sides of the middle brush, a left head brush is arranged on the outer side of the left brush, and a right head brush is arranged on the outer side of the right brush.

Preferably, the bristles of the left-head brush and the right-head brush are set in an inclined state.

Preferably, a probe is arranged on the brush assembly.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the oil brushing robot designed aiming at the height-limited field solves the embarrassing situation that part of manufacturers with limited fields want to install an automatic oil brushing machine but cannot install the automatic oil brushing machine;

2. the oil is brushed on the surface of the die, so that the waste of the oil can be reduced, the environmental pollution caused by the modes of spraying the oil and the like is avoided, the oil is brushed on the die by using the brush, the oil surface is uniform, and the product quality is improved;

3. the full-automatic control is used, so that the labor intensity of workers is reduced;

4. meanwhile, a probe detection technology is adopted, so that the relative distance between the oil brushing robot and the mold box is more accurately detected, data compensation is performed by equipment, and the oil brushing quality is improved;

other features of the present disclosure and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.

Drawings

In order to more clearly illustrate the embodiments of the present disclosure or technical solutions in related arts, the drawings used in the description of the embodiments or related arts will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

FIG. 1 is a working state diagram of the height-limited oil brushing robot of the present invention;

FIG. 2 is a partial enlarged view of the height-limited oil brushing robot of the present invention;

FIG. 3 is an enlarged view of the movable frame assembly of the height-limited oil brushing robot of the present invention;

FIG. 4 is an enlarged view of the brush assembly of the height-limited brushing robot of the present invention;

in the figure: 1. the device comprises a guide rail assembly, 2 a movable frame body assembly, 3 a cross arm assembly, 4 a lifting arm assembly, 5 and a brush assembly.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Referring to fig. 1-4, the present invention provides a technical solution: a novel height-limiting oil brushing robot comprises a guide rail assembly 1 arranged at the bottom; the upper part of the guide rail assembly is provided with a movable frame assembly 2; a lifting arm assembly 4 is arranged on the movable frame body assembly; a cross arm assembly 3 is arranged on the lifting arm assembly; the cross arm assembly is provided with a brush assembly 5. The guide rail assembly 1 comprises a light rail and a driving rack. The movable frame assembly 2 comprises a main frame body arranged above the light rail, and the main frame body is contacted with the light rail through a roller part arranged at the lower part of the main frame body; the main frame body is provided with a power distribution part, a walking motor and a walking trolley; the lower part of the main frame body is provided with an adjusting wheel. The cross arm assembly 3 includes a cross arm motor drive portion, a cross arm electric cylinder portion and a cross arm track portion. The lift arm assembly 4 includes a lift arm motor drive portion and a lift arm track portion. The lifting arm assemblies 4 are symmetrically arranged on two sides of the movable frame body assembly. The brush assembly 5 includes two independently disposed brush rollers. The brush roller comprises a middle brush, a left brush and a right brush are symmetrically arranged on two sides of the middle brush, a left head brush is arranged on the outer side of the left brush, and a right head brush is arranged on the outer side of the right brush. The bristles of the left head brush and the right head brush are set in an inclined state. The brush assembly 5 is provided with a probe.

The guide rail assembly 1 is a track for the oil brushing robot to walk along the walking direction of the mould box, and the interior of the guide rail assembly comprises a light rail and a driving rack.

The movable frame body assembly 2 is a main component part of the oil brushing robot, and the interior of the movable frame body assembly comprises a walking motor part, a walking trolley part, a power distribution part, a main frame body, an adjusting wheel and the like. The two-side walking motor part mainly provides walking power for the oil brushing robot, and the roller part mainly acts as a support device for the whole body and walks on the rail; the adjusting wheel is used for preventing the equipment from inclining in the width direction and adjusting the clearance of the equipment in the walking direction.

The cross arm assembly 3 is a component of the oil brushing robot for transverse walking and Z-direction lifting. The interior contains the motor drive section, the electric cylinder section and the track section. The electric cylinder part supplies supplement for the oil brushing robot in the Z direction and is matched with the lifting arm to form a double-lifting system, so that the limitation requirement of reducing the height of the installation space is met.

The lifting arm assembly 4 is a component of the oil brushing robot for lifting in the Z direction. The two parts are bilaterally symmetrical, and the motor driving part and the track part are arranged in the two parts.

The brush assembly 5 is the most important component of the whole oil brushing robot, and directly determines the quality of oil brushing. According to the structure in the die and the working principle of the device, the brush mechanism is designed as follows in the components, the density of the brush and the shape of the brush.

The brush mechanism comprises two independent brush rollers, the rotation is driven by a motor, and the brushes on the brush rollers are divided into five parts: a left side head brush, a left brush, a middle brush, a right brush and a right side head brush. The density of the hairbrush at different positions and the filament diameter and the shape of the filament are the same or different, so as to achieve the ideal oil brushing effect.

According to the characteristic at mould turning, bight is difficult to handle to general brush structure, the utility model discloses design into the oblique hair state alone with the head brush, brush tip interface is the butt end (can have slight sunken) simultaneously, and the brush position of here alone supplies oil and carries out the brushing oil of mould simultaneously.

The brush assembly is provided with a probe which can be ultrasonic or infrared, is fixed by a fixing device and is controlled by a controller. In order to improve the quality of brushing oil, accurately control the relative position relation between the brushing oil robot and the mould box and automatically compensate the deviation of the position of each mould box after staying, a probe detection technology is applied in the equipment.

After the mold box reaches a set position, the oil brushing robot starts to work, the oil brushing robot travels a certain distance along the bottom track, the probe continuously measures several groups of distance sizes in the traveling process, the data are dynamically fed back to the control box after the data are measured, the relative distance between the brush and the mold box is calculated by a program compiled in advance, and the inclination angle between the brush and the mold box is automatically compensated.

And after the data adjustment is finished, the oil brushing robot starts to work, and the oil brushing work of the oil brushing machine is finished through a set program. The probe is arranged on a support base plate of a brush seat of the oil brushing machine, the measured related size is the relative size of the coordinates of the brush and the mould box, and meanwhile, the compensation of data is the relative size of the brush and the mould box.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel limit for height brushing oil robot which characterized in that: the oil brushing robot comprises a guide rail assembly (1) arranged at the bottom; a movable frame body assembly (2) is arranged at the upper part of the guide rail assembly; a lifting arm assembly (4) is arranged on the movable frame body assembly; a cross arm assembly (3) is arranged on the lifting arm assembly; and a brush assembly (5) is arranged on the cross arm assembly.

2. The novel height-limiting oil brushing robot as claimed in claim 1, is characterized in that: the guide rail assembly (1) comprises a light rail and a driving rack.

3. The novel height-limiting oil brushing robot as claimed in claim 1, is characterized in that: the movable frame assembly (2) comprises a main frame body arranged above the light rail, and the main frame body is contacted with the light rail through a roller component arranged at the lower part of the main frame body; the main frame body is provided with a power distribution part, a walking motor and a walking trolley; the lower part of the main frame body is provided with an adjusting wheel.

4. The novel height-limiting oil brushing robot as claimed in claim 1, is characterized in that: the cross arm assembly (3) comprises a cross arm motor driving part, a cross arm electric cylinder part and a cross arm track part.

5. The novel height-limiting oil brushing robot as claimed in claim 1, is characterized in that: the lifting arm assembly (4) comprises a lifting arm motor driving part and a lifting arm track part.

6. The novel height-limiting oil brushing robot as claimed in claim 5, is characterized in that: the lifting arm assemblies (4) are symmetrically arranged on two sides of the movable frame body assembly.

7. The novel height-limiting oil brushing robot as claimed in claim 1, is characterized in that: the brush assembly (5) comprises two independently arranged brush rollers.

8. The novel height-limiting oil brushing robot as claimed in claim 7, is characterized in that: the brush roller comprises a middle brush, a left brush and a right brush are symmetrically arranged on two sides of the middle brush, a left head brush is arranged on the outer side of the left brush, and a right head brush is arranged on the outer side of the right brush.

9. The novel height-limiting oil brushing robot as claimed in claim 8, is characterized in that: the bristles of the left head brush and the bristles of the right head brush are set to be in an inclined hair state.

10. The novel height-limiting oil brushing robot as claimed in claim 1, is characterized in that: the brush assembly (5) is provided with a probe.