CN212310000U

CN212310000U - Truss type oil brushing robot

Info

Publication number: CN212310000U
Application number: CN202020180477.3U
Authority: CN
Inventors: 李福佳
Original assignee: Yantai Jutong Intelligent Equipment Co ltd
Current assignee: Jutong Leading (Jiangsu) Intelligent Equipment Co.,Ltd.
Priority date: 2020-02-18
Filing date: 2020-02-18
Publication date: 2021-01-08
Anticipated expiration: 2030-02-18

Abstract

The utility model discloses a truss type oil brushing robot, which comprises a frame body assembly; the cross arm assembly is connected with the frame body assembly; the vertical arm assembly is connected with the cross arm assembly; the brush seat assembly is connected with the vertical arm assembly. The oil brushing robot further comprises a power distribution cabinet connected with the oil brushing robot. The oil brushing robot further comprises an oil receiving box arranged on the oil brushing robot. The truss type oil brushing robot is more reasonable in design, more stable in operation and more ideal in oil brushing effect. The disadvantage of the cantilever type oil brushing machine is completely solved by a truss type structure. Meanwhile, the side adjusting wheel of the truss type oil brushing machine can be directly disassembled, the complete machine is not required to be disassembled, and the subsequent maintenance and adjustment are more convenient.

Description

Truss type oil brushing robot

Technical Field

The utility model belongs to the technical field of the moulding box fat liquoring, concretely relates to truss-like brushing oil robot.

Background

There are many ways to apply oil to the mold box: brushing, spraying, dipping, and the like. The brushing is to dip the demoulding oil brush on the inner wall of the mould box by using a manual brush or a long oil stick to finish the oil brushing task. The spraying method is that the demoulding oil is filtered by a screen mesh and then is added into an oil tank, then compressed air is introduced for pressurization, and the spraying is formed into mist by a sprayer and sprayed on the inner wall of the mould tank. The dip-coating method is carried out in a special oil immersion device, the die frame is lifted to press on the bottom plate of the groove edge, the machine is started, the die frame can be automatically immersed by the demolding oil and then withdrawn, and the die frame after oil immersion is recombined into the die box. The work of box oiling is tedious, but an indispensable operation step, which is related to the operation of the whole production line and has a great influence on the yield and quality of the production line.

The brush is held manually or the long oil stick is soaked in the demoulding oil to finish the oil brushing task, the working time is long, the working load is large, and the adverse effect on the health of workers can be caused; in the spraying process, when the demoulding oil is sprayed, the spraying of the demoulding oil can cause environmental pollution, adverse effects on the health of workers, uneven spraying, waste of the demoulding oil and influence on the quality of aerated bricks; the dip coating method requires large space occupation of equipment and high equipment cost.

The existing more advanced oil brushing machine is a cantilever type oil brushing machine which has wider application, but the tail end of a cantilever beam can deform due to the action of torque after the cantilever beam is used for a period of time, so that the oil brushing effect and the equipment quality are influenced, and meanwhile, the cantilever type oil brushing machine has too high bearing requirement on a track and needs to frequently adjust a roller; secondly, the cantilever type oil brushing machine has strict requirements on space, and a plurality of manufacturers do not have conditions on site.

SUMMERY OF THE UTILITY MODEL

The utility model provides a truss-like brushing oil robot, the use of this equipment can be so that brushing oil robot design is more reasonable, moves more stably, and the brushing oil effect is more ideal. The disadvantage of cantilever type brush oil machine is solved completely through the truss-like structure, the effectual quality that improves the brushing oil, has solved cantilever type brush oil machine and has used the deformation problem. Meanwhile, the side adjusting wheel of the truss type oil brushing machine can be directly disassembled, the complete machine is not required to be disassembled, and the subsequent maintenance and adjustment are more convenient.

In order to achieve the above object, the utility model provides a following technical scheme: a truss-like brushing oil robot which characterized in that: the oil brushing robot comprises

A frame assembly;

the cross arm assembly is connected with the frame body assembly;

the vertical arm assembly is connected with the cross arm assembly;

the brush seat assembly is connected with the vertical arm assembly.

Preferably, the oil brushing robot further comprises a power distribution cabinet connected with the oil brushing robot.

Preferably, the oil brushing robot further comprises an oil receiving box arranged on the frame assembly.

Preferably, the rack body assembly comprises a rack body, a light rail is arranged above the rack body, and a rack is installed on the light rail.

Preferably, the cross arm assembly comprises cross arm moving trolleys arranged on the light rails on two sides, a cross arm beam is arranged between the cross arm moving trolleys, a cross and vertical arm driving assembly is installed on the cross arm beam, and a cross arm moving motor is further installed on the cross arm beam.

Preferably, the vertical arm assembly is provided with a slide rail, and the brush seat assembly can move up and down along the slide rail.

Preferably, the brush seat assembly comprises a brush seat, and the brush seat is connected with a brush roller and a rotating mechanism.

Preferably, the brush holder assembly further comprises an externally disposed shield.

Preferably, the brush roller of the brush seat assembly is connected with a brush, the middle part of the brush is provided with a middle brush, the two sides of the middle brush are respectively connected with a left brush and a right brush, and the outer sides of the left brush and the right brush are connected with a head brush.

Preferably, a probe is further mounted on the brush holder assembly.

Compared with the prior art, the beneficial effects of the utility model are that:

the truss type oil brushing robot is more reasonable in design, more stable in operation and more ideal in oil brushing effect. The disadvantage of the cantilever type oil brushing machine is completely solved by a truss type structure. Meanwhile, the side adjusting wheel of the truss type oil brushing machine can be directly disassembled, the complete machine is not required to be disassembled, and the subsequent maintenance and adjustment are more convenient.

Other features of the present disclosure and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.

Drawings

In order to more clearly illustrate the embodiments of the present disclosure or technical solutions in related arts, the drawings used in the description of the embodiments or related arts will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

FIG. 1 is an overall view of the oil brushing robot of the utility model;

FIG. 2 is a perspective view of the frame assembly of the present invention;

FIG. 3 is a perspective view of the cross arm assembly of the present invention;

FIG. 4 is a perspective view of the vertical arm assembly of the present invention;

FIG. 5 is a perspective view of the brush holder assembly of the present invention;

FIG. 6 is an exploded view of the brush base assembly of the present invention;

FIG. 7 is a perspective view of the brush roller of the present invention;

FIG. 8 is an exploded view of the brush roller of the present invention;

FIG. 9 is a cross-sectional view of the brush at the head of the oil brushing robot of the present invention;

FIG. 10 is a cross-sectional view of the right brush of the oil brushing robot of the present invention;

FIG. 11 is a cross-sectional view of the middle brush of the oil brushing robot of the present invention;

FIG. 12 is a schematic view of the brush base assembly and the probe of the oil brushing robot according to the present invention;

FIG. 13 is a perspective view of the aerated brick mold of the present invention;

in the figure: 1. the device comprises a frame assembly, 2, a cross arm assembly, 3, a vertical arm assembly, 4, a brush seat assembly, 5, a power distribution cabinet, 6, an oil receiving box, 11, a frame body, 12, a light rail, 13, a rack, 21, a cross arm moving trolley, 22, a cross arm beam, 23, a cross arm and vertical arm driving assembly, 24, a cross arm moving motor, 41, a brush seat, 42, a brush roller, 43, a rotating mechanism, 44, a brush, 441, a middle brush, 442, a left brush, 443, a right brush, 444, a head brush, 45, a shield, 46, a probe, a face a, b, a face b, c and a face c.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Referring to fig. 1-13, the present invention provides a technical solution: a truss-like brushing oil robot which characterized in that: the oil brushing robot comprises

A frame assembly 1;

the cross arm assembly 2 is connected with the frame body assembly;

the vertical arm assembly 3 is connected with the cross arm assembly;

and the brush seat assembly 4 is connected with the vertical arm assembly.

The oil brushing robot further comprises a power distribution cabinet 5 connected with the oil brushing robot.

The oil brushing robot further comprises an oil receiving box 6 arranged on the frame body assembly.

The frame assembly 1 comprises a frame body 11, a light rail 12 is arranged above the frame body, and a rack 13 is arranged on the light rail.

The cross arm assembly 2 comprises cross arm moving trolleys 21 arranged on the light rails 12 on two sides, cross arm beams 22 are arranged between the cross arm moving trolleys, a transverse arm driving assembly 23 and a vertical arm driving assembly 23 are mounted on the cross arm beams, and cross arm moving motors 24 are further mounted on the cross arm beams.

The cross arm moving trolley 21 mainly supports and rolls the cross arm assembly 2 in the transverse moving direction of the frame assembly 1; the cross arm beam 22 is a connecting component for connecting the cross arms at two sides of the moving trolley; the horizontal and vertical arm driving assembly 23 mainly provides power for the vertical and left-right movement of the brush seat assembly 4; the cross arm moving motor 24 mainly provides power for the cross arm moving trolley 21 to walk on the frame body.

The vertical arm assembly 3 is provided with a slide rail, and the brush seat assembly 4 can move up and down along the slide rail.

The vertical arm assembly 3 mainly bears the brush base assembly 4, and meanwhile, the vertical arm is connected with the cross arm to ensure that the brush moves in the vertical direction.

The brush holder assembly 4 includes a brush holder 41, to which a brush roller 42 and a rotating mechanism 43 are connected.

In the working process, the brush seat 41 provides the installation positions of the fixed rotating mechanism 43, the brush roller 42 and the shield, and provides power for the rotation of the brush roller; the oil storage tank conveys oil to the upper part of the brush through a pipeline system, and the oil brushing work of the die is completed through the self-rotation of the brush and the movement of the device.

As a key part of the brush mechanism, the brush roller is divided into two brushes according to the working principle and the characteristics of the die (different planes and insides, difficulty in brushing oil at corners and the like), each brush is divided into five parts, and the four parts are symmetrical about the center except the middle part.

The brush holder assembly 4 further comprises a shield 45 arranged on the outside. The brush shield mainly prevents oil stains generated in the oil brushing process from polluting parts of the equipment.

The brush roll 42 of the brush holder assembly 4 is connected with a brush 44, the middle part of the brush is provided with a middle brush 441, the two sides of the middle brush are respectively connected with a left brush 442 and a right brush 443, and the outer sides of the left brush and the right brush are connected with a head brush 444.

The brush seat assembly is the most important component of the whole oil brushing robot and directly determines the quality of oil brushing. According to the structure in the die and the working principle of the device, the brush mechanism is specially designed in the components, the density of the brush and the shape of the brush.

The brush mechanism comprises two independent brush rollers, the rotation is driven by a motor, and the brushes on the brush rollers are divided into five parts: a left side head brush, a left brush, a middle brush, a right brush and a right side head brush. The density of the hairbrush at different positions and the filament diameter and the shape of the filament are the same or different, so that the ideal oil brushing effect is achieved.

According to the characteristics of the corners of the die, the corners are not easy to process by a common brush structure, a head brush is independently designed into an inclined brush state by the mechanism, meanwhile, the end part interface of the brush is a flat end (can be slightly sunken), and meanwhile, the brush position at the position is independently supplied with oil to brush oil of the die. The left and right brushes are used as main bearing parts for brushing oil, and the brushing oil area at the part is mainly used for bearing the demoulding section. The density of the hairbrush line body is large, and the hairbrush is soft and thin. The brushing oil quality of the part directly influences the brushing oil quality of the final die. The brush in the middle part is influenced by the structure of the middle supporting seat, not only the lap joint of the connecting part is considered, but also the structural matching with the device is processed. The middle connecting parts at the left and right positions are implanted by adopting oblique hairs, the oblique hairs are made of curly hairs, and the other parts are made of straight hairs.

The brush holder assembly 4 is also provided with a probe 46.

In order to improve the quality of brushing oil, accurately control the relative position relation between the brushing oil robot and the mould box and automatically compensate the deviation of the position of each mould box after staying, a probe detection technology is applied in the equipment. The main software and hardware of the detection equipment technology comprise: a probe 46 (ultrasonic or infrared), a fixture, and a controller. After the mold box reaches a set position, the oil brushing robot starts to work, the oil brushing robot travels a certain distance along the bottom track, the probe continuously measures several groups of distance sizes in the traveling process, data are dynamically fed back to the control box after the data are measured, the relative distance between the brush and the mold box is calculated, and the inclination angle between the brush and the mold box is automatically compensated.

And after the data adjustment is finished, the oil brushing robot starts to work, and the oil brushing work of the oil brushing machine is finished through a set program. The probe is arranged on a support base plate of a brush seat of the oil brushing machine, the measured related size is the relative size of the coordinates of the brush and the mould box, and meanwhile, the compensation of data is the relative size of the brush and the mould box.

The oil brushing process: initial state of the device: the brush roller moves a certain distance along the length direction of the die box, at the moment, the length direction of the brush is parallel to the surface a, the brush rotates 90 degrees to enable the brush to be parallel to the surface b, the brush is positioned at the uppermost end of the die box, after the brush starts to work, the device supplies oil to the brush, the brush starts to work downwards while rotating, after the brush moves to the lowest end, the bottom of the surface c starts to brush oil transversely, the symmetrical surface of the surface b is brushed, then the brush oil is brushed upwards along the surface c, and after the brush oil is brushed, the brush stays at the uppermost part of the symmetrical surface;

then the brush moves for the length of a brush roller along the length direction of the die box, then the brush starts to brush oil along the reverse direction of the last route, the brush stops at the uppermost part of the surface b after brushing, then the brush roller moves for the length of the brush roller again, and the brush roller stops at the symmetrical surface end of the die box surface a in sequence;

rotating the brush roller by 90 degrees to enable the brush roller to be parallel to the symmetrical surface of the surface a, enabling the brush roller to be positioned at the uppermost end of the symmetrical surface of the surface a at the moment, supplying oil to the brush roller by equipment, starting to move downwards to brush oil while the brush roller rotates, brushing the bottom surface with oil to the bottom surface in the direction of approaching the surface a along the bottom surface, brushing the oil upwards along the surface a after reaching the lower part of the surface a, and finally stopping at the upper part of the surface a; the brush roller moves a certain distance to one side, then oil brushing is carried out along the opposite direction of the upper route, oil brushing is carried out from top to bottom along the surface a at first, oil brushing is carried out along the direction far away from the surface a along the bottom surface after the brush roller reaches the bottom, oil brushing is carried out from bottom to top until the top of the symmetrical surface of the surface a after the brush roller reaches the symmetrical surface of the surface a, and at this time, the whole oil brushing is finished.

Example 1:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly.

Example 2:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The oil brushing robot further comprises a power distribution cabinet 5 connected with the oil brushing robot.

Example 3:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The oil brushing robot further comprises an oil receiving box 6 arranged on the oil brushing robot.

Example 4:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The frame assembly 1 comprises a frame body 11, a light rail 12 is arranged above the frame body, and a rack 13 is arranged on the light rail.

Example 5:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The cross arm assembly 2 comprises cross arm moving trolleys 21 arranged on the light rails 12 on two sides, cross arm beams 22 are arranged between the cross arm moving trolleys, a transverse arm driving assembly 23 and a vertical arm driving assembly 23 are mounted on the cross arm beams, and cross arm moving motors 24 are further mounted on the cross arm beams.

Example 6:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The vertical arm assembly 3 is provided with a slide rail, and the brush seat assembly 4 can move up and down along the slide rail.

Example 7:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The brush holder assembly 4 includes a brush holder 41, to which a brush roller 42 and a rotating mechanism 43 are connected.

Example 8:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The brush holder assembly 4 further comprises a shield 45 arranged on the outside.

Example 9:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The brush roll 42 of the brush holder assembly 4 is connected with a brush 44, the middle part of the brush is provided with a middle brush 441, the two sides of the middle brush are respectively connected with a left brush 442 and a right brush 443, and the outer sides of the left brush and the right brush are connected with a head brush 444.

Example 10:

a truss type oil brushing robot comprises a frame body assembly 1; the cross arm assembly 2 is connected with the frame body assembly; the vertical arm assembly 3 is connected with the cross arm assembly; and the brush seat assembly 4 is connected with the vertical arm assembly. The brush holder assembly 4 is also provided with a probe 46.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A truss-like brushing oil robot which characterized in that: the oil brushing robot comprises

A frame assembly (1);

the cross arm assembly (2) is connected with the frame body assembly;

the vertical arm assembly (3) is connected with the cross arm assembly;

and the brush seat assembly (4) is connected with the vertical arm assembly.

2. The truss-type painting robot of claim 1, wherein: the oil brushing robot further comprises a power distribution cabinet (5) connected with the oil brushing robot.

3. A truss-like painting robot as claimed in claim 1 or 2, wherein: the oil brushing robot further comprises an oil receiving box (6) arranged on the frame body assembly.

4. The truss-type painting robot of claim 1, wherein: the frame body assembly (1) comprises a frame body (11), a light rail (12) is arranged above the frame body, and a rack (13) is installed on the light rail.

5. The truss-type painting robot as claimed in claim 1 or 4, wherein: the cross arm assembly (2) comprises cross arm moving trolleys (21) arranged on light rails (12) on two sides, a cross arm beam (22) is arranged between the cross arm moving trolleys, a cross and vertical arm driving assembly (23) is installed on the cross arm beam, and a cross arm moving motor (24) is further installed on the cross arm beam.

6. The truss-type painting robot of claim 1, wherein: the vertical arm assembly (3) is provided with a slide rail, and the brush seat assembly (4) can move up and down along the slide rail.

7. The truss-type painting robot of claim 1, wherein: the brush seat assembly (4) comprises a brush seat (41), and a brush roller (42) and a rotating mechanism (43) are connected to the brush seat.

8. The truss-type painting robot as claimed in claim 1 or 7, wherein: the brush holder assembly (4) further comprises a shield (45) arranged on the outside.

9. The truss-type painting robot as claimed in claim 1 or 7, wherein: the brush seat assembly is characterized in that a brush (44) is connected onto a brush roller (42) of the brush seat assembly (4), a middle brush (441) is arranged in the middle of the brush, a left brush (442) and a right brush (443) are respectively connected to two sides of the middle brush, and a head brush (444) is connected to the outer sides of the left brush and the right brush.

10. The truss-type painting robot as claimed in claim 1 or 7, wherein: and the brush seat assembly (4) is also provided with a probe (46).