CN214933674U - Automatic sorting and mounting protective cap ring device for steel pipe end face robot - Google Patents
Automatic sorting and mounting protective cap ring device for steel pipe end face robot Download PDFInfo
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- CN214933674U CN214933674U CN202120856777.3U CN202120856777U CN214933674U CN 214933674 U CN214933674 U CN 214933674U CN 202120856777 U CN202120856777 U CN 202120856777U CN 214933674 U CN214933674 U CN 214933674U
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- steel pipe
- protective cap
- automatic sorting
- cap ring
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Abstract
The utility model discloses a steel pipe terminal surface robot automatic sorting installation protection cap ring device, including the frame, the workbin that sets gradually according to the trend of material in the frame, get material sieve material device, divide material transfer chain, upset material device, snatch a buffer memory transfer chain and robot, be provided with robot quick change anchor clamps on the robot, be provided with vacuum chuck on the robot quick change anchor clamps, the workbin, get material sieve material device, divide material transfer chain, upset material device, snatch a buffer memory transfer chain and the robot on all be connected with the controller. The utility model discloses an automation of installation protective cap guarantees unmanned, the accuracy of sign operation, realizes the protection of steel pipe tip, also in order to further practice thrift manufacturing cost and cost of labor, the potential safety hazard of effectual prevention manual work simultaneously.
Description
Technical Field
The utility model relates to an erection equipment, concretely relates to steel pipe terminal surface robot automatic sorting installation protection cap ring device belongs to protection cap ring erection equipment technical field.
Background
According to statistics of the national statistical bureau, the yield of the steel pipe in China in 2019 is 8417.6 ten thousand tons, and the yield is increased by 8.7% on a par with the same. 1-8 months in 2020, the accumulated output of the steel pipes in China is 5596.2 ten thousand tons. In the process of continuous growth, with the use of a large amount of steel pipes, the rapid development of the plastic industry and the continuous improvement of the strength and the like of general and engineering plastics are promoted, and the application range of plastic products is continuously expanded.
The special structure design of the built-in type and the external type of the steel pipe end protective cap ensures that the pipeline sealing cap has the characteristic of strong universality. The steel pipe sealing cap, whether the steel pipe sealing cap is an inner plug type or an outer sleeve type steel, has the functions of preventing dust invasion, moisture corrosion and sediment pollution. Is an indispensable protective product for manufacturing and transporting pipelines at present.
Iron and steel enterprises are applied to dust covers of pipe orifices of various pipes in the process of producing steel pipes, and are increasingly widely applied. The pipe mouth sealing cover, the pipe mouth plastic sealing cover, the pipe mouth sealing cap, the pipe end protective cap, the scaffold protective sleeve, the pipe end protective cap and the like.
However, in the prior art, the protective cap ring is generally installed manually, which wastes time and labor and has low efficiency.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome prior art's the aforesaid not enough, provide a steel pipe terminal surface robot automatic sorting installation protection cap ring device.
In order to solve the above problem, the utility model adopts the following technical scheme: automatic sorting installation protection cap ring device of steel pipe terminal surface robot, including the frame, the workbin that sets gradually according to the trend of material in the frame, get material sieve material device, divide material transfer chain, upset material device, snatch a buffer memory transfer chain and robot, be provided with robot quick change anchor clamps on the robot, be provided with vacuum chuck on the robot quick change anchor clamps, all be connected with the controller on the workbin, get material sieve material device, divide material transfer chain, upset material device, snatch a buffer memory transfer chain and the robot.
The following is the utility model discloses to the further optimization of above-mentioned scheme: the controller is connected with a detection unit.
Further optimization: the material distributing conveying line comprises a conveying belt arranged on the rack, and a guide unit and a material distributing unit are sequentially arranged on the conveying belt according to the moving direction of materials.
Further optimization: the guide unit includes a third guide plate installed on the conveyor belt.
Further optimization: the conveying belt is provided with a first guide plate and a second guide plate which are symmetrical.
Further optimization: the first guide plate is provided in plurality.
Further optimization: first rotating shafts are arranged on the first guide plates in a penetrating mode and are installed on the rack.
Further optimization: the material distributing unit comprises a material shifting plate used for pushing materials to move on the conveying belt, and a first rotary cylinder is connected to the material shifting plate.
Further optimization: the material overturning device comprises a sliding plate and a material overturning plate which are respectively communicated with the material distributing conveying line.
Further optimization: and a second rotating shaft is arranged on the material turning plate, and a second rotating cylinder is connected to the second rotating shaft.
The utility model discloses a set up robot, robot quick change anchor clamps, vacuum chuck, realized dividing the material transfer chain through setting up, realized the letter sorting to the material, through setting up upset material device, realized snatching a buffer memory transfer chain to the upset of material through setting up, made things convenient for snatching of material, the utility model discloses an automation of installation protective cap guarantees unmanned, the accuracy of sign operation, realizes the protection of steel pipe tip, also in order to further practice thrift manufacturing cost and cost of labor, effectual prevention manual work's potential safety hazard simultaneously.
The present invention will be further explained with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a material separating and conveying line in an embodiment of the present invention;
fig. 3 is a schematic structural diagram of the material turning device in the embodiment of the present invention.
In the figure: 1-a robot; 2-a robot base; 3-robot quick-change fixture; 4-a first divider plate; 5, a centering clamp clamping structure; 6, quickly replacing the platform by the clamp; 7-a grabbing position cache conveying line; 8-a material turning device; 9-distributing and conveying line; 10-a material taking and screening device; 11-a material box; 12-a baffle plate; 13-a first rotary cylinder; 14-a kick-out plate; 15-a first rotating shaft; 16-a first guide plate; 17-a second guide plate; 18-a skateboard; 19-a material turning plate; 20-a second rotating shaft; 21-a second rotary cylinder; 22-a third guide plate; 23-second spacer 24-distance sensor.
Detailed Description
The embodiment is as shown in fig. 1-3, a steel pipe end face robot automatic sorting installation protection cap ring device comprises a rack, a material box 11, a material taking and screening device 10, a material distributing and conveying line 9, a material overturning device 8, a grabbing position cache conveying line 7 and a robot 1 are sequentially arranged on the rack according to the trend of materials, a robot quick-change clamp 3 is arranged on the robot 1, a vacuum chuck is arranged on the robot quick-change clamp 3, and controllers are connected to the material box 11, the material taking and screening device 10, the material distributing and conveying line 9, the material overturning device 8, the grabbing position cache conveying line 7 and the robot 1.
The controller is connected with a detection unit for detecting the position and the state of the material, so that the controller can send out corresponding instructions.
The material taking and screening device 10 adopts an existing bottle cap lifter which is arranged on one side of the material box 11 and used for driving materials in the material box 11 to ascend and delivering the materials to the material distributing and conveying line 9.
The material distributing conveying line 9 comprises a conveying belt arranged on the rack, and a guide unit and a material distributing unit are sequentially arranged on the conveying belt according to the moving direction of the materials.
The guide unit comprises a third guide plate 22 fixedly mounted on the upper end face of the conveyor belt and close to one end of the material taking and screening device 10, and the third guide plate 22 is of a right-angled trapezoid structure, so that the materials can be guided conveniently.
A first guide plate 16 and a second guide plate 17 which are symmetrical are arranged on the conveyor belt and close to the middle of the conveyor belt, and a gap which is convenient for materials to pass through is formed between the first guide plate 16 and the second guide plate 17.
The first guide plate 16 and the second guide plate 17 are also in a right trapezoid shape, and the width of the second guide plate 17 in the width direction of the conveyor belt is equal to half of the width of the conveyor belt, so that the material can move close to one side.
The first guide plate 16 is provided in plurality, and the size of the plurality of first guide plates 16 decreases from outside to inside in sequence and is sleeved.
First pivot 15 is worn to be equipped with in the one side of keeping away from second deflector 17 on a plurality of first deflectors 16, offers the through-hole that first pivot 15 of being convenient for passed on the first deflector 16, is convenient for like this first deflector 16 for the rotation of first pivot 15.
The two ends of the first rotating shaft 15 are arranged on one side of the rack, and the second guide plate 17 is fixedly arranged on the other side of the rack, so that the first guide plate 16 with the corresponding size can be conveniently selected according to the diameter of the material, and the gap between the first guide plate 16 and the second guide plate 17 can be further adjusted.
The material distributing unit comprises a material distributing plate 14 used for pushing materials to move on the conveying belt, a first rotary cylinder 13 is connected to the position, close to one end, above the material distributing plate 14 in a transmission mode, the first rotary cylinder 13 is installed above the conveying belt, and the first rotary cylinder 13 rotates to drive the material distributing plate 14 to swing so as to adjust the position of the materials.
And a second partition plate 23 is arranged at the position, close to the middle part, of one end, far away from the material box 11, of the conveying belt, so that the moving direction of the materials is further ensured.
The turnover material device 8 is arranged between the grabbing position cache conveying line 7 and the distributing conveying line 9 and used for connecting the grabbing position cache conveying line 7 and the distributing conveying line 9.
The material overturning device 8 comprises a sliding plate 18 and a material overturning plate 19 which are respectively communicated with the material distributing conveying line 9, and the sliding plate 18 and the material overturning plate 19 are obliquely arranged.
The sliding plate 18 and the material turning plate 19 are arranged in parallel at a certain interval and are respectively used for receiving materials on the left side or the right side of the second partition plate 23.
The vertical section of the material turning plate 19 is L-shaped, so that a plate for blocking the movement of the material is formed at the lowest end of the material turning plate 19.
A second rotating shaft 20 is fixedly installed at a position, close to the lower end, of the bottom of the material turning plate 19, one end of the second rotating shaft 20 is installed at a position, close to the middle, on the rack through a bearing seat, the other end of the second rotating shaft is installed on the rack through a second rotating cylinder 21, one end of a second partition plate 23 is close to one end of the material turning plate 14, and the other end of the second partition plate is close to a position, close to the upper end, between the sliding plate 18 and the material turning plate 19.
The grabbing position cache conveying line 7 comprises a conveying belt arranged on the rack, and a baffle plate 12 is arranged at one end, far away from the material turning plate 19, of the conveying belt.
The cross section of the baffle 12 is V-shaped, the two baffles 12 are symmetrically arranged, and each baffle 12 is fixedly arranged on the rack and used for containing materials.
The detection unit includes a first diffuse reflection sensor, a second diffuse reflection sensor, and a distance sensor 24.
The first diffuse reflection sensor comprises an emitting end and a receiving end, the emitting end is fixedly installed on the third guide plate 22 and close to the position where the material moves, and the receiving end is fixedly installed on the corresponding position on the rack.
The number of the second diffuse reflection sensors is two, the second diffuse reflection sensors are respectively installed on the corresponding baffle plates 12, each second diffuse reflection sensor comprises an emitting end and a receiving end, and the emitting ends and the receiving ends are respectively and fixedly installed on the two sides, corresponding to the stop positions of the materials, of the baffle plates 12.
The distance sensor is arranged on a position, close to the middle, on the support on one side of the first rotary cylinder 13 and used for detecting whether the material is a front surface or a back surface.
The bottom of robot 1 is provided with robot base 2, and one side of robot base 2 is provided with centering anchor clamps and presss from both sides embracing structure 5 and anchor clamps quick change platform 6, and well anchor clamps press from both sides to embrace structure 5 and anchor clamps quick change platform 6 and are prior art.
The vacuum sucker is connected with a vacuum generator, the first rotary air cylinder 13 and the second rotary air cylinder 21 are connected with air pumps through electromagnetic valves, and the air pumps, the electromagnetic valves and the vacuum generator are respectively connected with a controller.
One side of robot 1 still is equipped with current centering anchor clamps and presss from both sides embracing structure 5 and anchor clamps quick change platform 6, and centering anchor clamps press from both sides to embrace structure 5 and anchor clamps quick change platform 6 and also all are connected with the controller.
The position that the up end of the conveyer belt of grabbing position buffer memory transfer chain 7 is close to the middle part is provided with first division board 4, and the one end of first division board 4 extends to the position of material turning over board 19 one end, and the other end extends to between two baffles 12.
When the device is used, after a steel pipe reaches the centering clamp clamping mechanism, a signal instruction is sent to the controller through a photoelectric sensor on the centering clamp clamping structure, the robot receives a signal of the controller, controls the centering clamp clamping structure to clamp the steel pipe, detects that the protective cap ring is in place through a second diffuse reflector on the baffle, and sends a signal to the controller, and the controller controls the robot to drive a vacuum chuck inside the robot quick-change clamp to move to a V-shaped baffle on a grabbing position cache conveying line to grab a protective cap (protective cap ring);
after the protective cap is grabbed, a pressure sensor is arranged on a pipeline of the vacuum sucker and the vacuum generator and is connected with a controller, the pressure value detected by the sensor changes after grabbing is finished, the data is transmitted to the controller, the controller judges whether grabbing is successful according to the pressure data, then the controller (a PLC system) controls the robot to drive the robot quick-change clamp to act according to the motion track appointed by the system, the protective cap is plugged (namely clamped at one end of the steel pipe), the action is finished when the protective cap is operated to the appointed position, the controller sends a vacuum breaking signal to disconnect the vacuum sucker for sucking air, and then the robot returns to the appointed position;
in the process of plugging the cap, a shaft floating joint (the shaft floating joint is an adjustable floating pressing mechanism in the prior art) arranged in a quick-change robot clamp protects the robot and obtains plugging information of a steel pipe and a protective cap, the robot adjusts a motion posture according to a preset path and quickly moves to the front of the end face of the steel pipe and reserves a certain safety distance, after the robot moves to a TCP point of the end face of the steel pipe, the robot sends a reaching signal to a PLC (controller), the PLC continues to operate after receiving the robot information, when the shaft floating joint in the quick-change robot clamp detects the signal, the robot stops plugging the cap, a vacuum suction disc is disconnected to suck air to send a vacuum breaking signal, a robot system is withdrawn to a designated position after detecting the vacuum breaking signal, and the robot system returns to a safety waiting position after operation is completed.
The utility model discloses a set up robot, robot quick change anchor clamps, vacuum chuck, realized dividing the material transfer chain through setting up, realized the letter sorting to the material, through setting up upset material device, realized snatching a buffer memory transfer chain to the upset of material through setting up, made things convenient for snatching of material, the utility model discloses an automation of installation protective cap guarantees unmanned, the accuracy of sign operation, realizes the protection of steel pipe tip, also in order to further practice thrift manufacturing cost and cost of labor, effectual prevention manual work's potential safety hazard simultaneously.
Claims (10)
1. Automatic sorting installation protection cap ring device of steel pipe terminal surface robot, including the frame, its characterized in that: the material box (11), the material taking and screening device (10), the material distributing and conveying line (9), the material overturning device (8), the grabbing position cache conveying line (7) and the robot (1) are sequentially arranged on the rack according to the trend of materials, the robot quick-change clamp (3) is arranged on the robot (1), a vacuum chuck is arranged on the robot quick-change clamp (3), and the material box (11), the material taking and screening device (10), the material distributing and conveying line (9), the overturning material device (8), the grabbing position cache conveying line (7) and the robot (1) are all connected with a controller.
2. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot of claim 1, wherein: the controller is connected with a detection unit.
3. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot of claim 2 is characterized in that: the material distribution conveying line (9) comprises a conveying belt arranged on the rack, and a guide unit and a material distribution unit are sequentially arranged on the conveying belt according to the moving direction of materials.
4. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot as claimed in claim 3, wherein: the guide unit comprises a third guide plate (22) mounted on the conveyor belt.
5. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot of claim 4 is characterized in that: the conveyor belt is provided with a first guide plate (16) and a second guide plate (17) which are symmetrical.
6. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot of claim 5, wherein: the first guide plate (16) is provided in plurality.
7. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot of claim 6, wherein: a plurality of first deflector (16) are gone up and are worn to be equipped with first pivot (15), and first pivot (15) are installed in the frame.
8. The automatic sorting and mounting protective cap ring device for the steel pipe end face robot of claim 7 is characterized in that: the material distributing unit comprises a material stirring plate (14) used for pushing materials to move on the conveying belt, and a first rotary cylinder (13) is connected to the material stirring plate (14).
9. The steel pipe end face robot automatic sorting and mounting protective cap ring device according to claim 8, characterized in that: the material overturning device (8) comprises a sliding plate (18) and a material overturning plate (19) which are respectively communicated with the material distributing conveying line (9).
10. The steel pipe end face robot automatic sorting and mounting protective cap ring device according to claim 9, characterized in that: and a second rotating shaft (20) is installed on the material turning plate (19), and a second rotating cylinder (21) is connected to the second rotating shaft (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120856777.3U CN214933674U (en) | 2021-04-25 | 2021-04-25 | Automatic sorting and mounting protective cap ring device for steel pipe end face robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120856777.3U CN214933674U (en) | 2021-04-25 | 2021-04-25 | Automatic sorting and mounting protective cap ring device for steel pipe end face robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214933674U true CN214933674U (en) | 2021-11-30 |
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ID=79066927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120856777.3U Active CN214933674U (en) | 2021-04-25 | 2021-04-25 | Automatic sorting and mounting protective cap ring device for steel pipe end face robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214933674U (en) |
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2021
- 2021-04-25 CN CN202120856777.3U patent/CN214933674U/en active Active
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